This document discusses food safety management systems for small ruminant meat production including Good Manufacturing Practices (GMP), Good Hygienic Practices (GHP), Hazard Analysis and Critical Control Points (HACCP), Sheep Safety and Quality Assurance (SSQA), and Meat Goat Quality Assurance (MGQA). It outlines the key principles and practices of these systems for ensuring food safety at all stages of small ruminant meat production and processing.
Hazard analysis critical control point (haccp)Allwyn Vyas. G
Hazard analysis and critical control points or HACCP is a systematic preventive approach to food safety from biological, chemical, and physical hazards in production processes that can cause the finished product to be unsafe, and designs measurements to reduce these risks to a safe level.
In an era where food safety is of paramount importance, HACCP has emerged as a systematic and preventive approach to identifying and managing potential hazards in food production processes. This presentation aims to shed light on the fundamental principles of HACCP, its benefits, and its significance in ensuring the safety of our food supply.
Definition and Background:
We begin by defining HACCP as an internationally recognized food safety management system designed to identify, evaluate, and control hazards that may pose risks to the safety of food products. It originated in the 1960s, developed by the Pillsbury Company in collaboration with NASA, with the primary objective of ensuring safe food for astronauts. Since then, HACCP has been widely adopted and applied across various sectors of the food industry.
Principles of HACCP:
Next, we delve into the seven core principles of HACCP, providing a comprehensive understanding of its systematic approach:
a. Conducting Hazard Analysis: Identifying potential biological, chemical, and physical hazards associated with each step of the food production process.
b. Determining Critical Control Points (CCPs): Identifying critical points in the process where control measures can be applied to prevent, eliminate, or reduce hazards to an acceptable level.
c. Establishing Critical Limits: Setting measurable criteria that define the maximum or minimum values to which control measures must be maintained at CCPs to ensure food safety.
d. Monitoring CCPs: Implementing procedures to regularly observe and record the control measures applied at CCPs to ensure they remain within established critical limits.
e. Implementing Corrective Actions: Establishing protocols to take immediate action when monitoring indicates that a CCP is not within its critical limits, aiming to prevent unsafe food from reaching consumers.
f. Verifying the System: Periodically evaluating the effectiveness of the HACCP system to ensure it is functioning correctly and providing the desired level of protection.
g. Establishing Documentation and Record-Keeping: Maintaining comprehensive records of all procedures, actions, and results to demonstrate the application and effectiveness of the HACCP system.
Benefits of HACCP:
This section focuses on the numerous advantages offered by implementing HACCP within the food industry:
a. Enhanced Consumer Protection: By systematically identifying and managing hazards, HACCP significantly reduces the risk of foodborne illnesses, protecting consumer health and well-being.
b. Regulatory Compliance: HACCP is a widely recognized and mandated approach in many countries, ensuring compliance with regulatory requirements and fostering a culture of food safety.
c. Improved Product Quality: Implementing HACCP promotes consistent adherence to quality standards, leading to improved product quality and customer satisfaction.
d. Cost Reduction:
Hazard analysis critical control point (haccp)Allwyn Vyas. G
Hazard analysis and critical control points or HACCP is a systematic preventive approach to food safety from biological, chemical, and physical hazards in production processes that can cause the finished product to be unsafe, and designs measurements to reduce these risks to a safe level.
In an era where food safety is of paramount importance, HACCP has emerged as a systematic and preventive approach to identifying and managing potential hazards in food production processes. This presentation aims to shed light on the fundamental principles of HACCP, its benefits, and its significance in ensuring the safety of our food supply.
Definition and Background:
We begin by defining HACCP as an internationally recognized food safety management system designed to identify, evaluate, and control hazards that may pose risks to the safety of food products. It originated in the 1960s, developed by the Pillsbury Company in collaboration with NASA, with the primary objective of ensuring safe food for astronauts. Since then, HACCP has been widely adopted and applied across various sectors of the food industry.
Principles of HACCP:
Next, we delve into the seven core principles of HACCP, providing a comprehensive understanding of its systematic approach:
a. Conducting Hazard Analysis: Identifying potential biological, chemical, and physical hazards associated with each step of the food production process.
b. Determining Critical Control Points (CCPs): Identifying critical points in the process where control measures can be applied to prevent, eliminate, or reduce hazards to an acceptable level.
c. Establishing Critical Limits: Setting measurable criteria that define the maximum or minimum values to which control measures must be maintained at CCPs to ensure food safety.
d. Monitoring CCPs: Implementing procedures to regularly observe and record the control measures applied at CCPs to ensure they remain within established critical limits.
e. Implementing Corrective Actions: Establishing protocols to take immediate action when monitoring indicates that a CCP is not within its critical limits, aiming to prevent unsafe food from reaching consumers.
f. Verifying the System: Periodically evaluating the effectiveness of the HACCP system to ensure it is functioning correctly and providing the desired level of protection.
g. Establishing Documentation and Record-Keeping: Maintaining comprehensive records of all procedures, actions, and results to demonstrate the application and effectiveness of the HACCP system.
Benefits of HACCP:
This section focuses on the numerous advantages offered by implementing HACCP within the food industry:
a. Enhanced Consumer Protection: By systematically identifying and managing hazards, HACCP significantly reduces the risk of foodborne illnesses, protecting consumer health and well-being.
b. Regulatory Compliance: HACCP is a widely recognized and mandated approach in many countries, ensuring compliance with regulatory requirements and fostering a culture of food safety.
c. Improved Product Quality: Implementing HACCP promotes consistent adherence to quality standards, leading to improved product quality and customer satisfaction.
d. Cost Reduction:
This is a project on Food System Management System. It is basically a PowerPoint Presentatiion which will help you to learn new things. Generally this project is given to the students of Nutrition and Dietician.
Food quality control in food industry is monitoring and verifying food product quality throughout the supply chain – from actual production and shipment to before consumption – through systematic procedures. The ultimate goal is to verify that products meet stringent criteria for safety, taste, appearance, and other factors
HACCP allows manufacturers to identify hazards as they could occur through the stages of production so that adequate measures can be implemented so they can be prevent
A method known as 'current Good Manufacturing Practice (GMP) is used to guarantee that goods are consistently manufactured and monitored in accordance with quality standards. Good Manufacturing Practices is intended to reduce any production-related hazards associated with pharmaceuticals that cannot be avoided via evaluating the finished product.
Why is GMP crucial?
In addition to being a health risk, low-quality medications cost both governments and individual customers money.
Medicines of poor quality can harm one's health.
Unintentionally added harmful chemicals may be found in low-quality medications.
A medication won't have the desired therapeutic outcome if it contains little to no of the advertised component.
Describe GMP.
A method known as 'current Good Manufacturing Practice (GMP) is used to guarantee that goods are consistently manufactured and monitored in accordance with quality standards. It is intended to reduce any production-related hazards associated with pharmaceuticals that cannot be avoided via evaluating the finished product. The primary dangers include unanticipated product contamination, which can harm health or even result in death; inaccurate labelling on containers, which might result in patients receiving the wrong medication; and an inadequate or excessive amount of active component, which can lead to ineffective therapy or negative consequences. GMP covers every aspect of production, including raw materials, space, and tools, as well as employee training and personal hygiene. Every process that might have an impact on the final product's quality requires specific, written procedures. To be there
If there is a quality control laboratory, is GMP still required?
Yes. Quality cannot be tested into a product after it has been produced; it must be built in during the manufacturing process. GMP guards against mistakes that can't be caught by final product quality control. Without GMP, it is impossible to ensure that each individual dose of a medication is of the same calibre as the sample doses examined in a laboratory.
Can businesses afford to adopt GMP?
Yes. Making cheap items does not result in cost savings. In the long run, fixing mistakes after they have been committed is more expensive than avoiding them in the first place. GMP aims to stop mistakes from occurring. Implementing GMP is a financial investment in premium drugs. In addition to helping the pharmaceutical business and healthcare professionals, this will enhance the health of the individual patient and the community. Poor quality pharmaceutical production and distribution damage the reputation of the company, the public health system, and private health care.
WHO strives to improve GMP
WHO GMP regulations are accessible online. Please get in touch with the WHO representative in your nation, your WHO regional office, or WHO headquarters in Geneva if you need additional information.
In addition, an impartial, independent body should periodically carry out a thorough verification of the HACCP system. These authority may reside inside or outside the food operation. In addition to an on-site inspection of all flow diagrams and the pertinent data from the plan’s execution, this should include a technical evaluation of the hazard analysis and each component of the HACCP plan
To guarantee that the identified risks are avoided, handled, or reduced to tolerable levels, each CCP will comprise one or more control measures. Each control measure has one or more crucial limitations that go along with it. Temperature, time, physical dimensions, humidity, moisture content, water activity (aw), and others may all serve as critical constraints.
The preparation of beef patties is one instance (Appendix B). The procedure need to be planned to guarantee the creation of a secure product. Enteric infections, such as salmonellae and verotoxigenic E. coli O157:H7, were deemed to be the most serious biological dangers for cooked pork patties. Additionally, it is during the cooking process that control may be used to lower the intestinal pathogens to a tolerable level. It is essential to have accurate knowledge of the anticipated concentration of pathogens in the raw patties, their heat tolerance, the variables influencing how well they heat up, and the section of the patty which warms the slowest in order to guarantee that an appropriate level is routinely obtained.
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Safe meat food production from small ruminantsce
1. Safe Meat Food
Production From Small
Ruminants
Mohammad Ashraf Paul
Prof-cum-chief scientist
Division of Livestock Products Technology
FVSc & AH,SKUAST-Kashmir
2. Food Safety
Management Systems
TQM/GMP/GHP/GAP/HACCP
GMP is a part of quality assurance
programme that ensures production
consistently controlled to the quality
standards appropriate to their intended
use and as required for certification.
GMP is aimed primarily at diminishing the
risks inherent to any production
3. Food Safety Management
Systems
GMP/GHP/GAP All practices regarding‐
the conditions and measures necessary
to ensure the safety and suitability of
food at all stages of the food chain
HACCP A system which identifies,‐
evaluates and controls hazards which
are significant for food safety
4. GMP/GHP
Primary production
Establishment: design & facilites –
location, premises & rooms,
equipment, facilities, maintenance ,
sanitation & cleaning, pest control,
waste management
Control of operations
5. GMP/GHP
Personnel Hygiene – health status,
illnesses, personal cleanliness,
behaviour, visitors
Transportation – design, use &
maintenance
Product information & consumer
awareness – identification, labeling,
consumer education, traceability &
recall
Training
6. HACCP
WHO, FAO and other international
organizations like OIE, CAC, ICMSF and
ISO have recommended HACCP as an
effective and economical approach to
food safety and quality
Food Safety Management Systems A‐
holistic system of controls that manage
food safety & includes GHPs; HACCP;
management systems elements &
policies and traceability/recall systems
7. HACCP
An internationally accepted
methodology to reduce and manage risk
A preventive system for food safety that
addresses chemical, physical and
biological risk
Treats the production of food as a total,
continuous system, assuring food
safety from production to consumption
7 Principles & 12 Steps
8. HACCP Principles
Conduct a hazard analysis
Determine the CCPs
Establish Critical Limits
Establish a system to monitor Control of the CCPs
Establish the Corrective Actions to be taken when
monitoring indicates that a particular CCP is not in
control
Establish Procedures for Verification to confirm
that the HACCP System is working effectively
Establish documentation concerning all
procedures and records appropriate to these
Principles and their application
9. HACCP – 12 Steps
Assemble HACCP Team
Describe Product
Identify intended Use Pre -Steps (PRP’s)
Construct Flow Diagram
Onsite Confirmation of Flow Diagram
Identify all potential hazards associated with each step &
consider measures to control identified hazards
Determine the CCPs
Establish Critical Limits for each CCP
Establish a monitoring system for each CCP
Establish Corrective Actions
Establish Verification Procedures
Establish documentation & Record Keeping
10. Does HACCP Address
Quality/Safety?
HACCP defined as a system identifies,
evaluates & controls hazards which are
significant for food safety. Basically
designed to address safety ,However, can
be applied to other aspects of food quality
also (as mentioned in preamble)
“While the application of HACCP to food
safety was considered here, the concept
can be applied to other aspects of food
quality”
11. Application to Animal
Production
Hazards are generally due to:
environment ,
pests ,
diseases of animals & plants & from
measures to control these,
contaminants,
hygienic conditions
12. Application to Animal
Production
Hazards associated with primary
production may or may not be eliminated or
reduced to acceptable levels – depends on
subsequent processing/ handling (eg E.coli
in poultry,vibrios in seafoods, residues in
animal products)
Good practices need to be followed with
the aim of ensuring food safety &
wholesomeness (GAP/ GHP) – aim is that
hazard is not introduced
13. Approaches to safe meat
food production
HACCP approach
Sheep Safety and Quality Assurance
(SSQA)
Meat Goat Quality Assurance (MGQA)
Total Quality Management (TQM)
14. Sheep Safety and Quality
Assurance (SSQA)
Three sequential levels of Implementation to be
addressed by the producers have been laid out:
L1 (SSQA Participant – Education) is designed to
educate producers about the programme
L2 (SSQA Certified – Development of site specific
Plans) designed for education of small producer
groups to implement the programme
L3 (SSQA Verified – Verification) designed to
verify that producers have implemented the
programme and that they are following the relevant
guidelines
15. Meat Goat Quality Assurance
(MGQA)
The production practices in MGQA are
designated as Preferred Production
Practices (PPPs) & represent CCP,s and
include :
Flock Health PPP,s
PPP,s in Nutrition
PPP,s in Management
PPP,s in Record Keeping
PPP,s in Biosecurity
16. Flock Health PPP,s
PPP 1:Establish and follow a flock health
programme
PPP 2: Establish a valid vet-client-patient
relationship
PPP 3: Store and administer drugs according to
labeled use or vet authorized off-label use and
follow all withdrawal periods
PPP 4: Use proper injection techniques
including proper injection sites
PPP 5: Provide training on proper dosage and
administration to all persons treating animals
17. PPP,s in Nutrition
PPP 1: Provide proper nutrition to all animals
according to age and stage of production
PPP 2: Ensure that feed and water are free of
contamination
PPP 3: Comply with regulations on any ban imposed
on feeding of some ingredient/material
PPP 4: Take proper care on the use of medications
and other feed ingredients
PPP 5: Record use of chemicals on pastures/farm
land to prevent harvesting and feeding of feed
materials containing chemical residues
18. PPP,s in Management
PPP 1: Provide proper care to all animals
PPP 2: Use proper gathering and handling
techniques to reduce animal stress
PPP 3: Provide training in proper animal
care and handling techniques to all people
working on the farm.
PPP 4: Inspect facilities periodically to
maintain them in good working condition
19. PPP,s in Record Keeping
PPP 1: Identify each animal uniquely
PPP 2: Maintain records on all animals on
pertinent production parameters,
vaccinations given and other drug treatments
PPP 3: Periodically review records for
completeness and accuracy
20. PPP,s in Biosecurity
PPP 1: Establish a biosecurity plan for the
farm
PPP 2: Minimize/ avoid contact between
farm animals and outside animals
PPP 3: Establish a quarantine protocol for
animals entering the flock
PPP 4: Establish a protocol for visitors to
the farm
PPP 5: Do not allow persons who have had
contact with suspected diseased animals
21. TQM- Key principles
• Consistency towards improvement of product
and service
• Avoiding delays, mistakes, defective materials
and defective workmanship
• Cease dependence on inspection to achieve
quality, build quality in the first place
• Meaningful measures of quality along with
competitive cost
• Constant improvement of the system of
production and service to increase quality
• Institute modern methods of training for all
employees
22. TQM- Key principles
• Institute leadership- encourage people do a better job
• Work effectively without fear
• Overcome barriers and encourage problem solving
teamwork
• Eliminate arbitrary goals, posters and slogans that seek
new levels of productivity without providing methods
• Use scientific methods for improvement of quality and
productivity
• Remove barriers that deprive workers of their pride of
workmanship
• Institute a vigorous program of education and retraining
• Take action to accomplish transformation