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Rotary KilnThrust Device
Overview
The Thrust Device is an important part of a rotary kiln
It is designed to control the axial movement of the rotary kiln
Two forces acting on rotary kiln
• Radial force (slides kiln in downward direction)
• Axial Force (overcome the sliding force)
Overview
Rotary kiln is adjusted by
• Supporting roller
• Thrust device
Supporting rollers absorbs 10-50% of the axial load
Supporting rollers can’t force the kiln in upward direction
Remaining load is absorbed by the kiln thrust device.
Overview
Hydraulic thrust device guides the kiln in axial direction.
Thrust device keeps the rotary kiln within neutral zone of ± 5mm from
centerline.
Alarm will be generated if kiln moves up to ±10 mm of its centerline.
If the micro switches are failed then an additional limit switch at ±15 mm will
trip the rotary kiln.
Working (Upward)
If the kiln moves downward from the centerline, then
• Rollers actuate a micro-switch
• Oil pump starts
• Coil A of directional valve is energized
• The oil forced the hydraulic cylinder which further force the kiln in upward direction
• On reaching the centerline, micro switch actuates which cut out the pump and the coil
A of the directional valve de-energized
• Hydraulic pressure then exerted on the non-returned valve
• This operating condition prevails till the kiln return to its centerline
Working (Upward)
Working (Downward)
If the kiln moves upward from the centerline, then
• Rollers actuate a micro-switch
• Oil pump starts
• Coil B of directional valve is energized
• Pump pressure will now open the non-return valve
• Oil from the hydraulic cylinders flows back to the tank
• Pressure in the cylinder becomes low then kiln slide down to centerline
• When kiln returns to the centerline, micro-switch actuates, pump stops, Coil B de-energized
and kiln moves to central position
Working (Downward)
Operation of Micro-Switches
If the kiln moves down from the
centerline
• S2 (Reset Coil A)
• S1 (5mm Down)
• S7 (10mm Down)
• S8 (15mm down)
If the kiln moves up from the
centerline
• S3 (Reset Coil B)
• S6 (5mm Up)
• S4 (10mm Up)
• S5 (15mm Up)
WORKING
ThankYou.
.

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Rotary Kiln Thrust Device.pptx

  • 2. Overview The Thrust Device is an important part of a rotary kiln It is designed to control the axial movement of the rotary kiln Two forces acting on rotary kiln • Radial force (slides kiln in downward direction) • Axial Force (overcome the sliding force)
  • 3. Overview Rotary kiln is adjusted by • Supporting roller • Thrust device Supporting rollers absorbs 10-50% of the axial load Supporting rollers can’t force the kiln in upward direction Remaining load is absorbed by the kiln thrust device.
  • 4. Overview Hydraulic thrust device guides the kiln in axial direction. Thrust device keeps the rotary kiln within neutral zone of ± 5mm from centerline. Alarm will be generated if kiln moves up to ±10 mm of its centerline. If the micro switches are failed then an additional limit switch at ±15 mm will trip the rotary kiln.
  • 5. Working (Upward) If the kiln moves downward from the centerline, then • Rollers actuate a micro-switch • Oil pump starts • Coil A of directional valve is energized • The oil forced the hydraulic cylinder which further force the kiln in upward direction • On reaching the centerline, micro switch actuates which cut out the pump and the coil A of the directional valve de-energized • Hydraulic pressure then exerted on the non-returned valve • This operating condition prevails till the kiln return to its centerline
  • 7. Working (Downward) If the kiln moves upward from the centerline, then • Rollers actuate a micro-switch • Oil pump starts • Coil B of directional valve is energized • Pump pressure will now open the non-return valve • Oil from the hydraulic cylinders flows back to the tank • Pressure in the cylinder becomes low then kiln slide down to centerline • When kiln returns to the centerline, micro-switch actuates, pump stops, Coil B de-energized and kiln moves to central position
  • 9. Operation of Micro-Switches If the kiln moves down from the centerline • S2 (Reset Coil A) • S1 (5mm Down) • S7 (10mm Down) • S8 (15mm down) If the kiln moves up from the centerline • S3 (Reset Coil B) • S6 (5mm Up) • S4 (10mm Up) • S5 (15mm Up)