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Outline

• Background
• Experimental methods
• Results and discussions
• Preliminary conclusions
• Current work
Background

Hemicellulose extracts are a mix of sugar oligomers and
monomers.
Fermentation requires monomers to convert sugars into
ethanol.
Hydrolysis breakdown oligomers into monomers.
Problems with traditional dilute sulfuric acid hydrolysis
process.
   H2SO4 is not recovered
   Gypsum is produced
Sulfur dioxide (SO2) may be used as catalyst for the
hydrolysis of hemicellulose oligomers.
   SO2 may be recovered and then recycled
Conventional dilute H2SO4 hydrolysis

H2SO4                        CaO, H2O




        Oligomeric                Monomeric                 To fermentation
          extract                  extract
                                   Gypsum

                                              To disposal
Hydrolysis: 0.5 – 4% H2SO4     Neutralization:
            120 – 126º C       H2SO4 + CaO + H2O → CaSO4·2H2O
Proposed SO2 hydrolysis

SO2                                                            SO2 recycling




      Oligomeric                            Monomeric
        extract                              extract
                                                                       Fermentation




                                                Inert gas (N2) / air
 I. SO2            II. Hydrolysis           III. SO2
    dissolution       (Temperature, time)        recovery
Experimental methods
     Simulated hemicellulose extracts

    Composition in weight %
    Hot water extract (HWE)                Birch xylan                       1%
                                           Acetic acid                       1%
                                           Water                             98%
    Near Neutral extract (NNE)             Birch xylan                        1%
                                           Sodium acetate                     2%
                                           Water                             97%
                   COOH
                          O


             OMe   OH              O
                                                                        OH
                          OH
             O     O                             O       O                              O
                                                             O-Ac
                          OH

O     O-Ac                             O    OH                               O     OH
                               O                                    O

              OH                                 OH                                     O-Ac
Near Neutral Extraction Process


     Na2CO3 + H2O                         →        CO2 + 2NaOH
                  COOH
                         O


            OMe   OH              O
                                                                       OH
                         OH
            O     O                                O    O                            O
                                                            O-Ac
                         OH

O    O-Ac                             O       OH                            O   OH
                              O                                    O

             OH                                    OH                                O-Ac




    CH3COOH + NaOH                        →        CH3COONa + H2O
Experimental methods
    Sulfur dioxide dissolution




        Xylan
        extrac
SO      t
                           H2O2
                          H2SO
2         SO               4
                         Scal
          2
                         e    SO2 + H2O2 → H2SO4
                 React            SO2
                  or              trap
    Final SO2 concentration by difference on reactor weight
Experimental methods
       Hemicellulose hydrolysis


Temperature   130 – 160 C           Analysis of monomeric xylan
Time          30 and 60 min         by HPAEC-PAD


                                                Xylose hydrolyzate
                              Xylose yield (%) =                       X 100
                                                Max. xylose in Birch-xylan



                                    76.8 mg Xylose
                                    100.0 mg Birch-xylan
Experimental methods
    SO2 recovery
                       Valve




He/N                      N2/He
2                                             H2O
           SO            Stea                 2
                         m                                     H2S
           2
                         Ice bath                              O4

                 React              Liquid          SO2 trap
                  or                trap 2-
    SO2 mass balance by analysis of SO4 using IC
Results: Hydrolysis HWE
 130 & 140 C




Max. Xylose yield close to 80%
Results: Hydrolysis HWE
 150 & 160 C




Xylose yield higher in the lower temperature range
Modified Severity factor by Lloyd and Wyman1:

                     ⎡ (TH − TR ) ⎤
   Mo = t ⋅ nA ⋅ exp ⎢            ⎥
                                                                              n: assuming a value of 10

                     ⎣ 14.75 ⎦
Proposed modified P-factor based on Tunc and van Heiningen2:

                   ⎛         15106 ⎞
  MP = t ⋅ nA ⋅ exp⎜ 40.48 −
                   ⎜               ⎟                                            n: assuming a value of 1


                   ⎝          TH ⎟ ⎠
      t : time                                               TH : hydrolysis temperature
      n : proportionality constant                           TR : reference temperature
      A :acid concentration in weight percent
     1. Lloyd, T., Wyman, C.E. (2003). Application of a depolymerization model for predicting
        thermomechanical hydrolysis of hemicellulose. Appl. Biochem. Biotechnol. 105/108, 53-67
     2. Tunc, M.S., van Heiningen, A.R.P. (2009). Autohydrolysis of mixed southern hardwoods: effect of P-
        factor. Nordic Pulp an Paper Journal (accepted for publishing).
Results: Using Mo
Results: Using MP
Results: Hydrolysis NNE
130 & 140 C




Lower xylose yield than in HWE case
Sodium acetate works as a buffer
Results: Hydrolysis NNE
150 & 160 C




Lower xylose yield than in HWE case
Sodium acetate works as a buffer
Results: Using MP




MP changing with temperature
150 C & 60
            min                         150 C & 60
         Xy Yield =                        min
            70%                         Xy Yield =
                                           50%




               T↑
CH3COO- + H+   ↔       CH3COOH
                   T   ↑
C5H9O5COO- + H+       ↔    C5H9O5COOH
Results
SO2 recovery after hydrolysis (140C & 30 min)



                                            Vessel was kept at 90 C.
                                                Original extract
                                                 with < 1% SO2

                    Vessel was kept at 140 C until
                    steam appeared. Then it was
                            cooled down

 Vessel was cooled down
     after hydrolysis

  HWE 11.2% SO2           HWE 10.8% SO2         HWE 11.6% SO2
Preliminary conclusions

Hemicellulose oligomers can be hydrolyzed using SO2
as catalyst.
NNEs need higher SO2 concentrations than those for
HWE in order to get high xylose yields.
Xylan degradation becomes important for a MP-factor
value higher than 800.
SO2 is a promising catalyst that may be recovered and
recycled in a industrial application.
Current work

Effect on pressure and protons concentration will be
studied during the hydrolysis process.
Actual Near Neutral Extracts will be tested for the
hydrolysis of hemicellulose oligomers.
Acknowledgments

Funding for this work is provided by The
National Science Foundation under grant
numbers EEC- 06 48793 and EPS-05 54545.

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Hydrolysis of model hemicellulose extracts catalyzed by sulfur dioxide

  • 1.
  • 2. Outline • Background • Experimental methods • Results and discussions • Preliminary conclusions • Current work
  • 3. Background Hemicellulose extracts are a mix of sugar oligomers and monomers. Fermentation requires monomers to convert sugars into ethanol. Hydrolysis breakdown oligomers into monomers. Problems with traditional dilute sulfuric acid hydrolysis process. H2SO4 is not recovered Gypsum is produced Sulfur dioxide (SO2) may be used as catalyst for the hydrolysis of hemicellulose oligomers. SO2 may be recovered and then recycled
  • 4. Conventional dilute H2SO4 hydrolysis H2SO4 CaO, H2O Oligomeric Monomeric To fermentation extract extract Gypsum To disposal Hydrolysis: 0.5 – 4% H2SO4 Neutralization: 120 – 126º C H2SO4 + CaO + H2O → CaSO4·2H2O
  • 5. Proposed SO2 hydrolysis SO2 SO2 recycling Oligomeric Monomeric extract extract Fermentation Inert gas (N2) / air I. SO2 II. Hydrolysis III. SO2 dissolution (Temperature, time) recovery
  • 6. Experimental methods Simulated hemicellulose extracts Composition in weight % Hot water extract (HWE) Birch xylan 1% Acetic acid 1% Water 98% Near Neutral extract (NNE) Birch xylan 1% Sodium acetate 2% Water 97% COOH O OMe OH O OH OH O O O O O O-Ac OH O O-Ac O OH O OH O O OH OH O-Ac
  • 7. Near Neutral Extraction Process Na2CO3 + H2O → CO2 + 2NaOH COOH O OMe OH O OH OH O O O O O O-Ac OH O O-Ac O OH O OH O O OH OH O-Ac CH3COOH + NaOH → CH3COONa + H2O
  • 8. Experimental methods Sulfur dioxide dissolution Xylan extrac SO t H2O2 H2SO 2 SO 4 Scal 2 e SO2 + H2O2 → H2SO4 React SO2 or trap Final SO2 concentration by difference on reactor weight
  • 9. Experimental methods Hemicellulose hydrolysis Temperature 130 – 160 C Analysis of monomeric xylan Time 30 and 60 min by HPAEC-PAD Xylose hydrolyzate Xylose yield (%) = X 100 Max. xylose in Birch-xylan 76.8 mg Xylose 100.0 mg Birch-xylan
  • 10. Experimental methods SO2 recovery Valve He/N N2/He 2 H2O SO Stea 2 m H2S 2 Ice bath O4 React Liquid SO2 trap or trap 2- SO2 mass balance by analysis of SO4 using IC
  • 11. Results: Hydrolysis HWE 130 & 140 C Max. Xylose yield close to 80%
  • 12. Results: Hydrolysis HWE 150 & 160 C Xylose yield higher in the lower temperature range
  • 13. Modified Severity factor by Lloyd and Wyman1: ⎡ (TH − TR ) ⎤ Mo = t ⋅ nA ⋅ exp ⎢ ⎥ n: assuming a value of 10 ⎣ 14.75 ⎦ Proposed modified P-factor based on Tunc and van Heiningen2: ⎛ 15106 ⎞ MP = t ⋅ nA ⋅ exp⎜ 40.48 − ⎜ ⎟ n: assuming a value of 1 ⎝ TH ⎟ ⎠ t : time TH : hydrolysis temperature n : proportionality constant TR : reference temperature A :acid concentration in weight percent 1. Lloyd, T., Wyman, C.E. (2003). Application of a depolymerization model for predicting thermomechanical hydrolysis of hemicellulose. Appl. Biochem. Biotechnol. 105/108, 53-67 2. Tunc, M.S., van Heiningen, A.R.P. (2009). Autohydrolysis of mixed southern hardwoods: effect of P- factor. Nordic Pulp an Paper Journal (accepted for publishing).
  • 16. Results: Hydrolysis NNE 130 & 140 C Lower xylose yield than in HWE case Sodium acetate works as a buffer
  • 17. Results: Hydrolysis NNE 150 & 160 C Lower xylose yield than in HWE case Sodium acetate works as a buffer
  • 18. Results: Using MP MP changing with temperature
  • 19. 150 C & 60 min 150 C & 60 Xy Yield = min 70% Xy Yield = 50% T↑ CH3COO- + H+ ↔ CH3COOH T ↑ C5H9O5COO- + H+ ↔ C5H9O5COOH
  • 20. Results SO2 recovery after hydrolysis (140C & 30 min) Vessel was kept at 90 C. Original extract with < 1% SO2 Vessel was kept at 140 C until steam appeared. Then it was cooled down Vessel was cooled down after hydrolysis HWE 11.2% SO2 HWE 10.8% SO2 HWE 11.6% SO2
  • 21. Preliminary conclusions Hemicellulose oligomers can be hydrolyzed using SO2 as catalyst. NNEs need higher SO2 concentrations than those for HWE in order to get high xylose yields. Xylan degradation becomes important for a MP-factor value higher than 800. SO2 is a promising catalyst that may be recovered and recycled in a industrial application.
  • 22. Current work Effect on pressure and protons concentration will be studied during the hydrolysis process. Actual Near Neutral Extracts will be tested for the hydrolysis of hemicellulose oligomers.
  • 23. Acknowledgments Funding for this work is provided by The National Science Foundation under grant numbers EEC- 06 48793 and EPS-05 54545.