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Rocky Transformer Sand Crusher
Presentation Created by Vincent Rocco
RockyTransformer - Lifting Scheme Sand Crusher
RockyTransformer- Overall dimensions Sand Crusher
RockyTransformer - Maintenace configuration Sand Crusher
RockyTransformer - Maintenace configuration Sand Crusher
How It Works
OUTPUT - Single Pass (ASTM C - 33%)
85 - 100% USEABLE SAND
ROCKY TRANSFORMER EHSI SAND CRUSHER
1 - 3/8” Minus Feed Size
FEED MATERIAL
Crusher By-Product/ Sized Material
SIMPLICITY
&
INNOVATION
Why It Works
Why It Works
Why It Works
Distributor
Apron Liners (20)
Blow Bars (2)
Elliptical Rotor
Side Liners
Shrouds (4)
VSI vs Rocky Transformer
Typical VSI Crusher VSI’S use centrifugal force to
pull material outward across the
shoes.
This sliding motion of material is
extremely abrasive on the
surface of the wear parts.
A regular maintenance schedule
of a VSI typically requires
changing out the entire table
worth of parts (17 anvils and 3
shoes on this machine)
Proportion between feed
material and usable crushed
product in a single pass:
VSI 50% - ROCKY 90%
VSI vs Rocky Transformer
The Rocky uses an accelerated
impact crushing process.
Material is thrown into the
approaching blowbars on the main
rotor.
The result is a near 90 degree
impact.
The Rocky’s wear parts
maintenance schedule is in
function of material crushed and
condition of the blow bars.
ROCKY TRANSFORMER
The Brains Behind the Brawn
The Rocky has two
onboard motor inverters
Independently controls
the speed of the rotor and
the speed of the infeed
belt.
By adjusting both the
crushing AMP’s and the
Rotors RPM’s, gradation
of output can be fine
tuned.
High Efficiency
Easy Maintenance
Low Operating Costs
Longer Wear Life of Parts
Highlights
Rocky Sample Gradations
Colorado Sample
3 /8 " minus feed Postt CCrush
Alluvial Deposit 780 RPM 800 RPM 850 RPM
Sieve % Passing %Passing % Passing% Passing
1/4" 100.00 - - -
#4 91.00 99.60 99.70 100.00
#8 42.00 90.40 93.60 98.40
#16 11.00 63.80 70.30 87.40
#30 - 39.00 44.40 63.20
#50 - 22.20 25.50 37.40
#100 - 11.80 13.50 19.40
#200 0.10 5.80 590 8.00
Rocky Sample Gradations
Texas Pre-Crush
3 /8 " minus feed Post Crush
River Rock 950 RPM
Sieve % Passing % Passing
1/2" 100.00 -
3/8" 95.30 -
#4 18.50 100.00
#8 0.70 53.70
#16 0.1 31.50
#30 - 19.30
#50 - 11.40
#100 - 6.90
#200 - 4.10
Pan 0
●
●
●
●
●
●
●
●
●
●
Basalt Deposit 1170 RPM
Sieve
10 mm.
Rocky Sample Gradations
Viterbo ( Vt ) Sample
16/30 mm. Minus feed Post Crush
% passing
100
98,58 1,42
3,65
7,42
11,07
96,35
92,58
88,93
67,93
8 mm.
6,3 mm.
5 mm.
4 mm.
2 mm.
1 mm.
0
0,5 mm.
0,25 mm.
0,0125 mm.
0,063 mm.
< 0,063 mm.
43,97
28,18
18,14
10,49
6,2
100
% retained progressive
32,07
56,03
71,82
81,86
89,51
93,8
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
8 mm.
Faloppio ( Co ) Sample
2/4 4/8 mm. Minus feed Post Crush
Limestone Deposit 1100 RPM
Sieve % passing % retained progressive
10 mm.
6,3 mm.
5 mm. 100
4 mm. 97,22 2,78
2 mm. 74,07 25,93
1 mm. 48,61 51,39
0,5 mm. 33,33 66,67
0,25 mm. 22,69 77,31
0,0125 mm. 14,49 85,51
0,063 mm. 8,33 91,67
< 0,063 mm. 0 100
Rocky Sample Gradations
INNOVATION IN AGGREGATE SYSTEMS.www.amcastonline.com
CAPITAL EQUIPMENT DIVISION

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Rocky transformer technology

  • 1. Rocky Transformer Sand Crusher Presentation Created by Vincent Rocco
  • 2. RockyTransformer - Lifting Scheme Sand Crusher
  • 4. RockyTransformer - Maintenace configuration Sand Crusher
  • 5. RockyTransformer - Maintenace configuration Sand Crusher
  • 6. How It Works OUTPUT - Single Pass (ASTM C - 33%) 85 - 100% USEABLE SAND ROCKY TRANSFORMER EHSI SAND CRUSHER 1 - 3/8” Minus Feed Size FEED MATERIAL Crusher By-Product/ Sized Material
  • 9. Why It Works Distributor Apron Liners (20) Blow Bars (2) Elliptical Rotor Side Liners Shrouds (4)
  • 10. VSI vs Rocky Transformer Typical VSI Crusher VSI’S use centrifugal force to pull material outward across the shoes. This sliding motion of material is extremely abrasive on the surface of the wear parts. A regular maintenance schedule of a VSI typically requires changing out the entire table worth of parts (17 anvils and 3 shoes on this machine) Proportion between feed material and usable crushed product in a single pass: VSI 50% - ROCKY 90%
  • 11. VSI vs Rocky Transformer The Rocky uses an accelerated impact crushing process. Material is thrown into the approaching blowbars on the main rotor. The result is a near 90 degree impact. The Rocky’s wear parts maintenance schedule is in function of material crushed and condition of the blow bars. ROCKY TRANSFORMER
  • 12. The Brains Behind the Brawn The Rocky has two onboard motor inverters Independently controls the speed of the rotor and the speed of the infeed belt. By adjusting both the crushing AMP’s and the Rotors RPM’s, gradation of output can be fine tuned.
  • 13. High Efficiency Easy Maintenance Low Operating Costs Longer Wear Life of Parts Highlights
  • 14. Rocky Sample Gradations Colorado Sample 3 /8 " minus feed Postt CCrush Alluvial Deposit 780 RPM 800 RPM 850 RPM Sieve % Passing %Passing % Passing% Passing 1/4" 100.00 - - - #4 91.00 99.60 99.70 100.00 #8 42.00 90.40 93.60 98.40 #16 11.00 63.80 70.30 87.40 #30 - 39.00 44.40 63.20 #50 - 22.20 25.50 37.40 #100 - 11.80 13.50 19.40 #200 0.10 5.80 590 8.00
  • 15. Rocky Sample Gradations Texas Pre-Crush 3 /8 " minus feed Post Crush River Rock 950 RPM Sieve % Passing % Passing 1/2" 100.00 - 3/8" 95.30 - #4 18.50 100.00 #8 0.70 53.70 #16 0.1 31.50 #30 - 19.30 #50 - 11.40 #100 - 6.90 #200 - 4.10 Pan 0
  • 16. ● ● ● ● ● ● ● ● ● ● Basalt Deposit 1170 RPM Sieve 10 mm. Rocky Sample Gradations Viterbo ( Vt ) Sample 16/30 mm. Minus feed Post Crush % passing 100 98,58 1,42 3,65 7,42 11,07 96,35 92,58 88,93 67,93 8 mm. 6,3 mm. 5 mm. 4 mm. 2 mm. 1 mm. 0 0,5 mm. 0,25 mm. 0,0125 mm. 0,063 mm. < 0,063 mm. 43,97 28,18 18,14 10,49 6,2 100 % retained progressive 32,07 56,03 71,82 81,86 89,51 93,8 ● ● ● ● ●
  • 17. ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● 8 mm. Faloppio ( Co ) Sample 2/4 4/8 mm. Minus feed Post Crush Limestone Deposit 1100 RPM Sieve % passing % retained progressive 10 mm. 6,3 mm. 5 mm. 100 4 mm. 97,22 2,78 2 mm. 74,07 25,93 1 mm. 48,61 51,39 0,5 mm. 33,33 66,67 0,25 mm. 22,69 77,31 0,0125 mm. 14,49 85,51 0,063 mm. 8,33 91,67 < 0,063 mm. 0 100 Rocky Sample Gradations
  • 18. INNOVATION IN AGGREGATE SYSTEMS.www.amcastonline.com CAPITAL EQUIPMENT DIVISION