Rev.F Part-2 Technical Eng FEED KOM Petronas Melamine (1).pptx

CASALE (Licensor) Engineering
Deliverables
1. CASALE Licensor and Process - List of deliverables
2. CASALE Licensor Scope of Work
3. Licensor competive technology advantages
4. Licensor Clarification Requests

1. CASALE (Licensor) - List of Deliverables
2
Deliverable (Licensor)
1 Process Design Basis
2 PFD and UFD
3 Heat and Material Balance
4 Process Description
5 Material selection diagram or guide (basis for FEED)
6 Fluid List
7 Plant Performances summary
8 Utilities consumptions summary
9 Chemical Consumption summary
10 Emission and Effluent Summary
11 Equipment Process Data Sheet
12 Equipment list
13 Process specifications for Machinery

1. CASALE (Licensor) - List of Deliverables
3
Deliverable (Licensor)
14 P&ID
15 Piping Classes Specification
16 Process Data Sheet for critical instruments (Control Valves and safety valves)
17 Process Data Sheet for non-critical instruments (Control Valves and safety valves)
18 Process Interlock description
19 Line List
20 Tie-in list (if applicable)
21 Electrical consumers list
22 Preliminary Plot Plan
23 Operating Manual
24 General specs for Melamine plant design (special requirements for melamine plant)

2.Process - Scope of Work
Scope of Work
Title: Integration between new Melamine Plant and Existing Urea Synthesis Plant
Activity Description:
Define how to integrate existing Urea Synthesis Plant with new Melamine Plant in order to maintain production at 2100 MTPD pf
equivalent Urea Melt.
Deliverables:
Process Description
Material Balance
PFD/P&ID
Equipment Process Datasheet
Tie-Ins List

3. CASALE LEM HP Synthesis Design Advantages
Urea Scrubbing and Fist/Second Reactors
Easier integration with Urea Plant
• Water-free High P/T off-gases;
• NO additional water for off-gas condensation;
• High P/T carbamate recycle;
• Higher efficiency in the Urea synthesis loop;
• Unchanged specific energy consumption in Urea plant and NO Urea plant modification;
• NO additional Quench Tower & CO2 Stripper for Off-Gas treatment
Lower energy consumption
• Urea preheating;
• MP steam generation re-used in Melamine section;
• LP steam generation in Off-Gas Condensation section;
• High P/T carbamate recycle

3. CASALE LEM HP Synthesis Design Advantages
CO2-free melamine melt to LP section
• NO additional energy for CO2 stripping;

3. CASALE LEM LP Section Design Advantages
Sodium Hydroxide
Lower CAPEX
• Lower equipment design pressure;
• Up tp 5 times less ML sent to WWT leading to smaller WWT section;
• Hydrolizer MOC: SS instead of Ni-Cr-Mo Alloy
Lower Urea Consumption
• Lower melamine losses to WWT;

3. CASALE LEM LP Section Design Advantages
Lower Energy Consumption
• Less ammonia to be removed;
• Less energy consumption for ML recycle;
• Smaller WWT section;
• Lower hydrolyzer temperature: NO Thermal Oil Heater, NO centrifuges
Crystallizer Lower Cleaning Frequency
• NO external Cooler required thanks to vacuum adiabatic crystallization;
• Cleaning frequency of 6-8 months versus 1-2 days of competitors due to fouling of exchangers’ tubes;
• ONLY2 Crystallizers required - both in operation instead of 3 (one in cleaning mode);

4. CASALE – Clarification Requests
6.1 Caustic soda tank capacity and feeding system
Based on preliminary information from PETRONAS, CASALE considered that:
1. Caustic soda is fed from the truck to the NaOH tank D-5610 (NaOH tank in CASALE scope).
2. NaOH tank capacity has been designed by CASALE considering weekly storage as indicated by PETRONAS ITB.
confirmation
6.2 TKN emission limit in liquid effluents
According to the Malaysian environmental regulation there is no limit for the TKN (Total Kjeldahl Nitrogen) emission in liquid effluents,
as indicated in table 17, at para. 10.1 of section 3-2 of the technical specification.
confirmation
6.3 Radioactive level instruments
Installation of radioactive level instruments is permitted (with certain permissions and regulations). confirmation

6.4 Boiler feed water and Demineralized water characteristics
1. Boiler feed water specification is changed compared to the one indicated in para. 8.4 of section 3-2 of the Technical specification.
In particular the modifications are: two different sources of boiler feed water are potentially available at Melamine plant B.L. (HP BFW at
132.7 barg operating pressure and MP BFW at 49 barg operating pressure).
Both these source has an operating temperature of 130 °C. Excess oxygen scavenger content will be in the range of 0.05 - 0.15 ppmw as
hydrazine equivalent.
MP BFW (at 49.0 barg and 130 °C) has been considered as imported utility by CASALE.
2. Demineralized water specification is changed compared to the one indicated in para. 8.4 of section 3-2 of the Technical specification.
In particular the modifications are: oxygen content is not same as per Boiler feed water, pH is not in the range 8.5-9.5.
Anyway pH and oxygen content in Demineralized water to be indicated by PETRONAS.
Confirmation
Clarification

6.5 Particulate matter emission limit for gaseous emissions
Clarification is needed as per the following
In section 3-2 of the Technical Specification at para 10.2, it is reported a table with the emission limits relevant to the air pollutants taken
from Malaysia’s Environmental Quality (Clean Air) Regulation 2014 (CAR 2014).
In this table, it is indicated an emission limit for TPM (Total particulate matter) of 50 mg/m3 for general process vents and 5 mg/m3 for
emissions due to mixing and packaging of chemicals with a capacity of >= 5 tonnes of product per day.
CASALE would like to understand how to consider the emission limit of 5 mg/m3 (that is very stringent).
In particular, melamine dust emission occurs in the following emission points:
- No. 2 emission points (one from Flash Dryers A and one from Flash Dryer B), where the exhaust air (used for wet melamine drying) is
vented to atmosphere after filtration.
- No. 1 emission point from Silos, where the exhaust air used for melamine pneumatic transportation is vented to atmosphere after
filtration.
- No. 2 emission points (one from dedusting system of 1MT bagging machines and one from dedusting system of 25kg bagging
machine), where exhaust air from bagging machines and bagging machine hoppers is vented to the atmosphere after filtration in the
dedusting system.
As per CAS understanding the emission limit of 5 mg/m3 does not apply to the above cases, including the bagging machines. In fact:
- The atmospheric vents from the Flash Dryers and the Silos shall be considered as general process vents, so the 50 mg/m3 TPM
emission limit shall be applied.
- For the bagging machines, it shall be considered that all the vent points from the bagging system are collected to a dedicated
dedusting system, where the exhaust air is filtered before being discharged to the atmosphere. So also in this case the limit of 50 mg/m3
should be applied.
Clarification
Confirmation

6.6 Available plot area per Melamine product warehouse
Based on info received, CAS considered that
It is possible to extend the plot area of the Melamine warehouse towards the wagon inspection pit in order to have a total plot area for
the warehouse building of 130x30 m. According to CAS calculations this will be enough to reach the 14 days storage capacity required
by PETRONAS in para. 4.4 of section 3-2 of the Technical clarification.
Alternative location for the warehouse building has been proposed by PETRONAS with a plot area of 120x80 m. According to CAS
calculations this will be enough to have a storage capacity of about 30 days.
Clarification
6.7 Melamine storage: silos number and capacity
Currently CAS has designed the storage capacity according to para. 4.4 of section 3-2 of the Technical specification. Therefore a
capacity of 600 MT for silos dedicated to the 1 MT bagging machines has been foreseen (2 silos with a capacity of 300 MT each) and an
additional storage capacity of 200 MT for the silo dedicated to the 25 kg bagging machine.
This configuration (with no. 3 silos) is preferred by CASALE from operating point of view.
In case a PETRONAS prefer to stick to the 2 silos option the design can be modified accordingly (to be clarified during KoM).
Anyway, in case of installation of two silos only, CAS suggestion is to provide some margin on the storage capacity, compared to daily
melamine production. With a daily production of 180 MT it is advisable to foresee at least 2 silos with 200 MT storage capacity.
PETRONAS
to confirm the
selected
option.

6.8 Melamine bagging system
Currently CAS has designed the bagging system according to Client requirement reported in para. 4.4 of section 3-2 of the Tech Spec.
Based on that, CAS foresees No. 2 bagging machines (one in operation and one spare) with the capacity of 200 MTD each (8.333 MT/h
each, working 24 h per day / 7 days per week), plus an additional 25 kg bagging machine with the capacity of 200 MTD (capacity = 8.333
MT/h, working 24h per day / 7 days per week).
In case PETRONAS would like to modify the bagging machine capacity as per updated requirement (12 h per day, 7 days per week) the
capacity of the 1 MT big bags bagging machines shall be doubled.
So No. 2 bagging machines for 1MT big bags will be required with the capacity of 16.667 MT/h each.
Additionally also the capacity of the 50 kg bags machine will be 16.667 MT/h.
Note: 50 kg bags are not usually applied for melamine product. Please investigate.
With reference to bagging machine automation CAS followed the requirement on para. 4.4 of section 3-2 of the Technical specification
where it is stated: “Level of Automation: Fully automated with minimal operator intervention.”
PETRONAS
to confirm the
selected
option.

4. CASALE – Missing Data
6.9 Missing information on design conditions of utilities
PETRONAS to provide/confirm the design conditions (temperature/pressure) for the following utilities:
• MP Boiler Feed Water;
• HP Boiler Feed water;
• Demineralized Water;
• Natural Gas;
• Plant Air;
• Instrument Air;

4. CASALE – Discussion Items
6.10 Open Items
To be discussed
• Preliminary plot plan to be discussed (position of Urea concentration, Off Gas condensation, Cooling towers, Melamine warehouse,
etc.) to be fixed.
• Interconnecting of the utilities, raw materials and other product streams

Process Engineering Deliverables
1. Process - List of deliverables
2. Process Scope of Work
3. Clarification Requests

1. Process - List of Deliverables
17
Deliverable
1 Process Design Basis
2 PFD and UFD (by Licensor)
3 Heat and Material Balance (by Licensor)
4 Process Description
5 Material selection diagram (by Licensor)
6 P&ID
7 Line List
8 Control Narrative
9 Cause & Effect Diagram
10 Equipment list
11 Utility Consumption List
12 Chemicals, Lubricants and Adsorbents Consumption List
13 Effluent, Emission and Waste List

18
Deliverable
14 Process Design Philosophy
15 Operating, Control and Maintenance Philosophy
16 Relief, Blowdown and Venting Philosophy
17 Safeguarding and Emergency Shutdown Philosophy
18 Drainage and Effluent Philosophy
19 Isolation Philosophy
20 Tie in Table
21 Equipment PDS (Internal Deliverable)
22 Instrument PDS

Scope of Work
Title: Establish design philosophy
Define various philosophy for greenfield scope.
Deliverables:
Process Design Philosophy
Operating, Control and Maintenance Philosophy
Relief, Blowdown and Venting Philosophy
Safeguarding and Emergency Shutdown Philosophy
Drainage and Effluent Philosophy
Isolation Philosophy

Scope of Work
Title: Line & Equipment Sizing
To perform hydraulic calculation to ensure lines is sized accordingly to design cases.
To perform equipment sizing (for equipment not part of Licensor scope)
Deliverables:
Linelist
Equipment list
Equipment process datasheet

Scope of Work
Title: Process Deliverables for instrumentation
To deliver process deliverables for input to Instrument.
Deliverables:
PID (also for other discipline)
Control Narrative
Cause & Effect Diagram
Instrument process datasheet

Scope of Work
Title: Other list (by process)
To deliver various list.
Deliverables:
Utility Consumption List
Chemicals, Lubricants and Adsorbents Consumption List
Effluent, Emission and Waste List

2.Process - Clarification
Title: Existing Design Philosophy(s) (brownfield)
COMPANY to provide any applicable philosophy below (not limited), for consideration / compliance for greenfield development.
Deliverables:
Process Design Philosophy
Operating, Control and Maintenance Philosophy
Relief, Blowdown and Venting Philosophy
Safeguarding and Emergency Shutdown Philosophy
Drainage and Effluent Philosophy
Isolation Philosophy
Others if any

2.Process - Clarification
Title: Existing utility balance/list and design capacity (brownfield)
COMPANY to provide any applicable list (not limited), for adequacy check (if applicable) for greenfield development.
Deliverables:
Steam/condensate balance
IA/PA/N2 balance
Flare load
Cooling water
Others if any

Piping Engineering Deliverables
1. Piping - List of deliverables
2. Piping Scope of Work
3. Clarification

1. Piping- List of Deliverables
26
Deliverable
1 Piping Design Basis
2 Pipe Stress Analysis Design Basis
3 Stress Critical Line List
4 Piping Material Specification (Piping Clases)
5 Plot Plan
6 Equipment Layout
7 Tie-in List
8 Site Visit & Report
9 Tie-In & Brownfield routing studies
10 Piping Material Take-Off
11 Spring Hanger Specification

1. Piping- List of Deliverables
27
Deliverable
12 Piping Specialty Item List
13 Valves Specifications and Datasheet
14 Steam Trap Specification
15 Specification for Insulation and Painting.
16 Specification for Coating of Underground Piping
17 Corrosion Design Basis Memorandum

2.Piping - Scope of Work (Greenfield)
Scope of Work
Title: Piping Design Basis
Prepare Engineering Design Basis which comply with all requirement as per Malaysian Law and Regulation, applicable international
codes and standards, PETRONAS governance requirements and PETRONAS Technical Standard (PTS).
Deliverables:
Piping Design Basis

Scope of Work
Title: Plot Plan and Layout
To study and prepare plot plan based on available plot.
To prepare Equipment layout drawing based on best available equipment sizing.
Drawing shall be produced by 2D CAD Software (Autocad)
Deliverables:
Overall Plot Plan
Equipment Layout

Scope of Work
Title: Piping Stress
Prepare Stress Design Basis which comply with all requirement as per Malaysian Law and Regulation, applicable international codes
and standards, PETRONAS governance requirements and PETRONAS Technical Standard (PTS)
To prepare a list of line that will require stress analysis at detail design stage.
This lines will be identified based on process data which is shown on process line list.
Deliverables:
Stress Analysis Design Basis
Stress Critical Line list

Scope of Work
Title: Piping Material
To prepare piping material specification which will be developed by mapping to existing COMPANY’s piping class.
This will include detail of the piping component utilized and branch table
To prepare manual valve specification and datasheet.
To prepare Piping Specialty item list and specification.
To prepare specification for Insulation, painting and coating.
Deliverables:
Piping Material Specification.
Valve Specification and Datasheet.
Piping Specialty item list and Datasheet.
Insulation, Painting and Coating Specification.

Scope of Work
Title: Piping Material Take-Off (MTO)
Preparation of Piping and Valve MTO based on P&ID and Layout drawing.
Manual MTO take-off is for piping DN50(2”) and above
Line smaller than DN40 (1-1/2”) factor to be added based on estimation.
Deliverables:
Piping Bulk MTO
Manual Valve MTO

2.Piping - Scope of Work (Brownfield)
Scope of Work
Title: Plot Plan and Layout
To review and update existing plot plan drawing for brownfield scope.
To study and review tie-in location and possible routing for brownfield scope.
Drawing shall be updated from existing Layout/ General Arrangement Drawing
Deliverables:
Plot Plan-update from existing drawing
Tie-in and Brownfield study-updated existing GA drawing (if required)

Scope of Work
Title: Site Visit and Tie-in Study
To perform site visit to physically identify potential tie-in location
To prepare tie-in list based in PID and verified location at site
Deliverables:
Site Visit Report
Tie-in List

Scope of Work
Title: Piping Material Take-Off (MTO)
Preparation of Piping and Valve MTO based on P&ID and Layout drawing.
Manual MTO take-off is for piping DN50(2”) and above
Line smaller than DN40 (1-1/2”) factor to be added based on estimation.
Deliverables:
Piping Bulk MTO
Manual Valve MTO

3.Piping - Clarification
Clarification
1. List of Required Drawings from COMPANY (with Native format)
i. Overall Plot plan
ii. Unit Plot plan drawing
iii. Key plan drawing.
iv. Equipment Layout drawing.
v. Piping General Arrangement drawing
2. List of Required Documents from COMPANY
i. Existing Piping Stress Design Basis
ii. Existing Piping Design Basis
iii. Existing Piping Material Specification
iv. Wind Rose

Electrical Engineering Deliverables
1. Electrical - List of deliverables
2. Electrical Scope of Work
3. Clarification

1. Electrical - List of Deliverables
38
Deliverable (Greenfield)
1 Basis and Philosophies
2 Calculations and Reports
3 System Studies
4 Specifications and Datasheets (Update existing)
5 Drawings and Layout
6 List and Schedule
7 MTO
Deliverable (Brownfield)
1 Electrical Scope of Work (Conceptual report)
2 Calculation and Report
3 Drawings and Layouts
4 MTO

2.Electrical - Scope of Work (Greenfield)
Scope of Work
Title: Basis and Philosophies
Review, verify and update electrical design basis for the project.
Study, evaluate and implement electrical power generation and distribution philosophy for the new Project
Facilities.
To outline minimum protection, control and metering philosophy / requirement.
Study the existing earthing and lightning protection system and design all earthing and lightning protection
system for the new Project Facilities.
Perform studies on the existing load shedding philosophy/scheme and provide the required load shedding
information for the new Project Facilities including proposed load shedding list and necessary preparation,
verification and update for integration works with existing load shedding facility.
Deliverables:
Electrical Design Basis
Earthing and Lightning Philosophy
Load Shedding Philosophy

Scope of Work
Title: Calculations and Reports
Produce Electrical Load List for Project Facilities in accordance with finalized PFDs, UFDs, P&IDs, and any other relevant Process documents,
including mechanical equipment list and Instrumentation loads and past project data.
Provide characteristics for all loads including, but not limited to, designated ampere ratings, rated voltage, power factor, real power consumption,
reactive power consumptions, etc. Perform calculations to determine the Maximum Demand and Peak Load based on the different load profiles.
To produce sizing & selection for main electrical equipment such as generator (if required), power transformer and switchgear/MCC. The
calculations shall take into account the study results of electrical power system studies such as Short Circuit Study, Load Flow and Motor Starting
studies. The peak load or maximum demand and design margin to be used in the calculations shall be as per PTS requirement.
To produce cable sizing calculations. Cable sizing shall include all feeder cables for three phase and single phase loads including DC loads.
Individual cables shall be sized and tabulated in the form of Excel format. Design criteria shall be as per PTS requirement as a minimum. Cable
technical information from Petronas approved cable supplier can also be used however subject to COMPANY approval.
To produce sizing & selection AC and/or DC UPS (if any) systems inclusive of inverters, rectifiers and battery banks. The battery ampere-hours
sizing for vital loads shall be based on Electrical, Process and Instrumentation, Telecom requirements for overall autonomy time.
To close all agreed action items during P-ELSOR workshop and incorporated in FEED deliverables.
Deliverables:
Electrical Load List and Analysis
Main Equipment Sizing Calculation Report
Cable Sizing and Voltage Drop Calculation Report
AC & DC UPS Sizing Calculation Report
P-ELSOR Close-Out Report

Scope of Work
Title: Studies
To produce Load Flow Study to determine, as a minimum, the actual operating voltage levels (percentage deviation from
nominal voltages), overall system power factor, overall losses in distribution, presence of overloading (if any), transformer
tap setting and any other relevant information. The Load Flow Study is to be performed via ETAP, and must meet, as a
minimum, the requirements as outlined in the PTS.
To produce Short Circuit Study to determine the maximum initial symmetrical fault currents and peak fault currents. The
Short Circuit Study is to be performed via ETAP, and must meet, as a minimum, the requirements as outlined in the PTS
and IEC 60909. The scenarios of short circuit study to include the maximum source, operational source and minimum
available source of fault level, in concurrence with selected Power Generation Selection Study scheme.
To produce Motor Starting Study to determine the impact of motor starting current to the power system and the ability of
the power generation to allow the motor to be started. The study is to be performed via ETAP and must meet, as a
minimum, the requirements as outlined in the PTS. The study shall consider the largest possible base load prior to starting
of the largest motor or its starting current.
Deliverables:
Load Flow Study
Short Circuit Study
Large Motor Starting Study

Scope of Work
Title: Specifications and Datasheets
To generate project specifications for main electrical equipment (i.e. HV switchgear, LV switchgear/MCC +
busduct, Transformer, UPS, ENMCS, VFD) leveraging on Company standards or existing PCFK documentation
as base requirement and generate necessary addendum/ supplements document where necessary to cater for
project specific requirements.
Deliverables:
HV Switchgear Specification and Datasheet
LV Switchgear and Busducts Specification and Datasheet
Transformer Specification and Datasheet
Electrical Cable Specification and Datasheet
EDG Alternator Specification and Datasheet (if required)
AC & DC UPS Specification and Datasheet
VSDS Specification and Datasheet
Capacitor Bank Specification and Datasheet (if required)
Annunciator Specification and Datasheet
Electrical Motors (HV and LV) Specification and Datasheet
ENMCS Modification Specification
Electrical Requirement for Package Equipment Specification

Scope of Work
Title: Drawings and Layout
To establish key electrical Single Line Diagram for the new Melamine Plant.
To generate electrical drawings like HV/LV single line diagram (or schedules), protection diagram,
substation equipment layout, cable routing layout, earthing layouts, block diagrams etc.
To update existing plant drawing for the new Project Facilities.
Deliverables:
Update Overall Single Line Diagram
Dedicated SLDs (HV, LV, UPS, DB) or Switchgear Schedule
Update Overall Cable Routing layout
Electrical Substation layout
Cable Routing layout (per area)
Earthing and Lightning System layout
Typical Protection Control & Metering Diagram
Update ENMCS Architecture Diagram

Scope of Work
Title: List and Schedule
To produce complete cable schedules including but not limited to main power, UPS, DC and control
cables.
Deliverables:
Electrical Cable Schedule

Scope of Work
Title: Material Take-Off
To produce Electrical Materials Take-Off (MTO) for all electrical bulk materials. To provide quantity and
specification for electrical bulk materials such as cables, cable glands, light fittings, lighting junction
boxes, RCU, cable trays/ladders, MCT, earthing materials, etc.
Deliverables:
Electrical Material Take-Off for Greenfield

2.Electrical - Scope of Work (Brownfield)
Scope of Work
Title: Electrical Scope of Work / Conceptual Study Report
To produce detailed instruction for Electrical removal and installation scope of works for new
Melamine Plant electrical tie-in point, integration and modifications and Brownfield works.
Deliverables:
Electrical Scope of Works

Scope of Work
Title: Calculations and Reports
To evaluate the capacity of the existing electrical equipment such as GTG, EDG, existing switchgears,
existing UPS and batteries and existing ENMCS for project tie-ins.
To perform site survey and verification prior to FEED design.
To gather and record the required parameters of loads and generating required for electrical
modification and tie-ins works and update the existing electrical load list.
To produce cable sizing calculations for the required tie-ins cables.
Deliverables:
Electrical Adequacy Check Report
Update existing electrical load list
Cable Sizing and Voltage Drop Calculation Report

Scope of Work
Title: Drawings and Layout
To study and update existing plant drawings (SLDs, routing layout, earthing layout and etc) for any
tie-ins required related to new Project Facilities.
To produce cable schedule for the required tie-ins cables.
Deliverables:
Tie-In drawings (update existing drawings as required)
Cable Schedule (new or update existing as required)

Scope of Work
Title: Material Take-Off
To produce Electrical Materials Take-Off (MTO) for all electrical bulk materials under brownfield scope.
To provide quantity and specification for electrical bulk materials such as cables, cable glands, light
fittings, lighting junction boxes, RCU, cable trays/ladders, MCT, earthing materials, etc.
Deliverables:
Electrical Material Take-Off for Brownfield

3.Electrical - Clarification
Clarification
ITB Reference: Section 3-2: Technical Specification, Item 4.5.23. Existing Utility Consumption
Description:
Clarification:
Based on the above table, Company to confirm that:
1. Power rating of GTG and EDG in Total Rating column is Site rated or ISO rated?
2. Figures in Available Capacity column means that the power available and can be used for the new Melamine Plant
project facilities.
3. The capacity for EDG is referring to capacity of one (1) unit of EDG or two (2) units of EDG. Based on Key SLD from
ITB, there are two (2) units of generators connected to SB103E11 in Utility substation S/S-103 which in my
understanding is used as EDG.

3.Electrical - Clarification
Clarification
ITB Reference: Section 3-2: Technical Specification, Item 4.5.21. Spare Availability
Description:
Clarification:
Based on the above table, Contractor would like to clarify that VCB 11kV 1250A spare breaker at each
of Bus A and bus B is for which switchgear? Is it for SB101C1 and SB102C1?

Mechanical Engineering Deliverables
1. Mechanical - List of deliverables
2. Mechanical Scope of Work
3. Clarification

1. Mechanical - List of Deliverables
53
Deliverables (Greenfield)
1 Rotating Equipment Design Basis
2 Static Equipment Design Basis
3 General Specification for Packaged Equipment
4 Specification for Cooling Tower Package
5 General Specification for Centrifugal Pumps
6 General Specification for API 650 Tanks
7 General Specification for Shell & Tube Heat Exchangers
8 General Specification for Pressure Vessels
9 General Specification for Direct Fired Heaters
10 Technical Requisition for Columns
11 Technical Requisition for Columns internals
12 Technical Requisition for Reactors

1. Mechanical - List of Deliverables
54
Deliverables
13 Technical Requisition for Vacuum Drum Filter Unit
14 Technical Requisition for Melamine Flash Dryer Unit
15 Technical Requisition for Molten Salt Unit
16 Technical Bid Evaluation Report for Columns
17 Technical Bid Evaluation Report for Columns Internals
18 Technical Bid Evaluation Report for Reactors
19 Technical Bid Evaluation Report for Vacuum Drum Filter Unit
20 Technical Bid Evaluation Report for Melamine Flash Dryer Unit
21 Technical Bid Evaluation Report for Molten Salt Unit
22 HVAC Equipment Specification
23 HVAC Heat Load Calculation
24 HVAC Flow Diagram

2.Mechanical - Scope of Work
Scope of Work
Title: Equipment Design Basis
Prepare Engineering Design Basis which comply with all requirement as per Malaysian Law and
Regulation, applicable international codes and standards, PETRONAS governance requirements,
PETRONAS Technical Standard (PTS) and proven manufacturer standard
Provide list of codes and standards to be utilized for static equipment and packaged equipment
including but not limited to ANSI/ASME, ASTM, API, ISO, TEMA etc
Deliverables:
Rotating Equipment Design Basis
Static Equipment Design Basis
General Specification for Package Equipment

Scope of Work
Title: Mechanical Equipment Design
Preparation of equipment specification based on Local Regulations, PTS and International Codes and
Standard
Deliverables:
Equipment Specifications

Scope of Work
Title: Material Requisition for LLI Equipment
Prepare requisition for query for the identified Long Lead Item. The requisition will complete with data
sheets, project specifications, relevant drawings, Vendor Document Requirement List (VDRL), Spare
Parts Interchangeability Record (SPIR), operation and maintenance philosophy etc. in liaison with all
engineering discipline
Deliverables:
Material Requisitions
Equipment Data Sheets

Scope of Work
Title: Technical Bid Evaluation Report for LLI Equipment
Prepare technical bid evaluation report up to ready for order. Only maximum of 3 (three) suppliers/
vendors technical bid proposal shall be considered for technical evaluation.
Deliverables:
Technical Bid Evaluation Report

Scope of Work
Title: HVAC
Preparation of HVAC Specification based on local regulations, PTS and International Standard
Performing the Heat Load Calculations to size up the equipment and HVAC air ducting
Based on the Heat Load Calculation Note, HVAC air flow diagram will be prepared that will show the
overall HVAC system schematic, air flow rate and duct size.
Deliverables:
HVAC Specification
Heat Load Calculation
Flow Diagram

3.Mechanical - Clarification
Clarification
1. Package equipment shall follows as much as possible to PTS/ project general specification
requirement. Otherwise it shall be by manufacturer standard with it’s own sub-vendor list.
2. Pneumatic conveying piping shall be vendor’s own piping standard and shall be part of
vendor supplied item

Instrument & Telecom Engineering
Deliverables
1. Instrument and Telecoms - List of deliverables
2. Instrument and Telecoms - Scope of Work
3. Clarification

1. Instrument & Telecom - List of Deliverable
62
1 Instrument & Control Design Basis
2 Control & Shutdown System Design Philosophy
3 Valve Specifications (Control, Actuated, Safety Relief)
4 Field Instrumentation Specifications
5 Instrumentation and Control Specification for Package Equipment
6 Machine Monitoring and Equipment Performance Monitoring System Specification
7 Quality Measuring (Analyser) Instruments and Sampling System Specification
8 Instrument Typical Installation
9 Fire & Gas Detection Design Philosophy
10 Instrument Identification & Numbering Specification
11 Overall Instrument & Control Block Diagram
12 Control Room Layout for Bagging & Storage Facilities

63
13 Product Metering Design Philosophy & Specification
14 Instrument Main Cable Routing
15 Instrument I/O Summary
16 Instrument Typical Installation
17 Instrument Typical Hook-Up
18 Instrument Material Take-off List
19 Telecommunication System Design Basis
20 Engineering Study Scope of Work – IPF Study, 3D Modeling Fire & Gas Mapping Study, Alarm
Management Study
21 Fire & Gas Detector Layout
22 Telecoms Material Take-Off List
23 Cyber Security Risk Assessment Report
24 In-line instruments Specifications (Flowmeters)

64
25 Instrument Bulk Materials Specification
26 DCS and FGS Specifications
27 ESD Specifications
28 Telecoms Package Specifications
29 Instrument Datasheets - Control Valves / On-Off Valves, Safety Relief Valves, Analyzer and
Metering.
30 TRP for ESD
31 TRP for DCS and FGS
1 Instrument Room Layout for Instrument / Telecom Equipment (in Ammonia & Urea Substation) -
Redline Mark-up
2 Central Control Room (CCR) Layout (in Ammonia & Urea Substation) – Redline Mark-Up
3 Telecoms Adequacy and Tie-In & Integration Report
4 Instrument Adequacy Activities and Tie-In Report

2.Instrument - Scope of Work (Greenfield)
Scope of Work
Title: Design Provision for Instrument & Telecom Requirements as Detailed Out in COMPANY’s
Documents, Specifications and Drawings in FEED Phase
Relevant Field Instrument and Telecom Specifications and Datasheets Preparation
Review of compliance existing PCFK Philosophies related to Control and Shutdown, Cyber Security,
Fire and Gas Design, Telecommunication and other related philosophies respectively
Preparation of DCS/FGS and FGS Technical Requisition Packages
Bulk MTO
Cost Estimation to Class 3 estimates.
Deliverables:
CONTRACTOR will produce as per previous three slides

2.Instrument - Scope of Work (Brownfield)
Scope of Work
Title: Design Provision for Instrument & Telecom Requirements as Detailed Out in COMPANY’s
Documents, Specifications and Drawings in FEED Phase
Adequacy checks for existing utilities tie-in (instrument air and plant air, nitrogen supplies and
nitrogen packages) to new plant and existing laboratory for analyzer and instruments
Review existing Telecoms system and Equipment at existing Instrument Room in Ammonia and Urea
Substation and existing Central Control Room
All field Instrumentation review of obsolesce for existing all field instrument types with new plant
standardization requirements
Interface with System Vendors (DCS, ESD, FGS and MMS) with space adequacy for existing
Instrument Room in Ammonia and Urea Substation and Central Control Room.
Review of High Sensitivity Smoke Detector (HSSD) and FAP link to existing PCFK.
Deliverables:
CONTRACTOR will produce as per previous three slides

3.Instrument – Clarification
Clarification
1. COMPANY will provide information related to existing Instrumentation and Telecommunication
System in Existing UREA facility The existing Central Control Room and Instrument Room layout
drawings will need to be updated. This will be necessary after getting critical info from DCS, ESD,
FGS, Package Unit Control Panel (UCP), and other relevant Vendor inputs.
2. Clarification with COMPANY for a proposed MAC with other vendors to ensure smooth Tie-in /
Integration with existing systems for Yokogawa’s DCS and FGS, Triconex’s ESD, Bentley Nevada’s
System 1 MMS.

Civil & Structural Engineering
Deliverables
1. Civil & Structural - List of deliverables
2. Civil & Structural - Scope of Work
3. Clarification

1. Civil & Structural - List of Deliverables
69
1 Civil & Structural Design Basis
2 Specification for Civil & Structural
3 Specification for Building Works
4 Proposed equipment and tankage foundation and foundation modification drawings include
bund walls
5 Piling Layout
6 Building Floor Plan Drawings
7 Structural and Foundation Modification Drawings
8 Piperack Structural Drawings
9 Overall Clean Stormwater Drainage Layout Plan
10 Road, Pavements and Fencing Drawings
11 Major Structural Drawings
12 Calculations for major structures and Clean Stormwater Drainage

1. Civil & Structural - List of Deliverables
70
13 Civil and Structural Material take Off
14 Structural Integrity Assessment Reports (tie-in/modification)
15 Assessment of the adequacy of existing Clean Stormwater Drainage network
16 Assessment of the adequacy of COMPANY supplied SI factual report
17 Clean Stormwater Drainage System Plan and Tie-in Drawings
18 Structural and Foundation Modification Drawings
19 Civil and Structural Material take Off

2.Civil & Structural - Scope of Work (Greenfield)
Scope of Work
Title: Design Basis and Specifications
To prepare design requirement to comply with codes and standards, and to define design parameters
To prepare specification for civil, steel and building works
Deliverables:
Civil & Structural Design Basis
Specification for Civil & Structural
Specification for Building Works

Presentation title 72
Scope of Work
Title: Site Preparation and Geotechnical
To review and interpret the adequacy of Soil Investigation factual data,
To assess Soil Investigation factual report to prepare Geotechnical Assessment Report for design of foundation and piling (if necessary)
To review and assess Topographic Survey and Underground Scanning Report provided by COMPANY
To prepare earthwork drawings based on COMPANY Site Topographic Survey data
To perform material take-off of cut/fill for site preparation works (if necessary)
Deliverables:
Geotechnical Assessment Report
Site preparation & earthwork drawings
Material Take-Off

Scope of Work
Title: Underground Network; Road, Paving and Fencing
To prepare conceptual drawings of underground, road and paving
To prepare tie-ins drawings to existing drainage network and road
To perform drainage calculation
To do material take-off for all works related to civil works
Deliverables:
Drainage and Underground Gravity Sewer Conceptual Drawings
Civil Calculation Report
Material Take-Off

Scope of Work
Title: Concrete and Steel Structures
To prepare conceptual foundation drawings for typical equipment
To prepare conceptual steel piperack drawings and its foundation
To prepare typical conceptual piling layout
To review and prepare modification of existing structural and foundation drawings (if any) (Brownfield)
To perform material take-off for concrete and steel works
Deliverables:
Typical equipment foundation drawings
Conceptual steel piperack drawings
Modification of existing structural and foundation
Material Take-Off
2.Civil & Structural - Scope of Work (Greenfield & Brownfield)

Scope of Work
Title: Architectural for Buildings and Shelters
To prepare architectural layout plan and elevation for new buildings e.g. sub-station
To perform material take-off
Deliverables:
Architectural drawings
Material Take-Off

Scope of Work
Title: Report on Integrity and Adequacy Check of Existing Facilities
To perform integrity assessment of existing facilities at tie-in points
To review and verify existing clean stormwater drainage network able to receive new additional flowrate
Deliverables:
Structural Integrity Assessment Report
Assessment on the adequacy of existing clean stormwater network
2.Civil & Structural - Scope of Work (Brownfield)

3. Civil & Structural - Clarification
Clarification
1. Expected availability of following report from COMPANY
i. Geotechnical Factual Report
ii. Underground Scanning Report
iii. Topographic Survey Data
2. Existing native documents/ calculation / drawings from COMPANY, e.g
i. Hydrology and Hydraulics Studies Report
ii. Drainage calculation
iii. Existing facilities i.e. piperack, foundation, drainage etc.

Technical Safety Deliverables
1. Technical Safety - List of deliverables
2. Technical Safety - Scope of Work
3. Clarification

1. Technical Safety - List of Deliverables
79
1 Fire Safety Design Philosophy
2 Firewater Demand and Hydraulic Calculation
3 Hazardous Area Classification Schedule and Drawings
4 Firewater UFD and PIDs
5 Safety and Fire Protection Equipment Layouts
6 MTO
1 Firewater Tie-in PIDs
2 Fire Protection and Safety Equipment Datasheets (Update existing)

2.Technical Safety - Scope of Work (Greenfield)
Scope of Work
Title: Compliance to Technical Safety Requirements as Detailed Out in COMPANY’s Documents,
Specifications and Drawings in FEED Phase
Safety reviews/workshops
Traditional safety and loss prevention engineering
Safety Studies Undertaken by Third Party Consultants
Deliverables:
Safety reviews/workshops: COMPANY will provide Facilitators and Scribes for HAZID and HAZOP
review workshops respectively, and Facilitator will produce Terms of Reference and Review Report
for each review. CONTRACTOR will produce the respective Close-out reports.
CONTRACTOR will produce deliverables as listed in Section 1 slide.
Third Party Consultant will produce reports for Noise Study, QRA, BRA, etc.

3.Technical Safety - Clarification
Clarification
1. COMPANY will provide Facilitators and Scribes for HAZID and HAZOP review workshops
respectively, and Facilitator will produce Terms of Reference and Review Report for each review.
CONTRACTOR will produce the respective Close-out reports.
2. CONTRACTOR shall perform Noise Study for the new Unit. COMPANY shall make available the
existing PCFK noise study model and baseline values to facilitate the noise study.
3. To facilitate the technical safety engineering activities, COMPANY shall make available the following
existing PCFK documents:
i. Fire safety design philosophy
ii. Firewater UFDs and PIDs
iii. Firewater demand calculation and firewater hydraulic calculation
iv. Safety and Fire Protection Equipment Specifications and Datasheets

Thank you
Technip Energies – Company presentation – February 2021

84

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