Nileshkumar Badgujar is a design engineer with over 2 years of experience in automotive seating design at Johnson Controls Automotive Ltd in Pune, India. He has expertise in CAD software like CATIA V5, NX, and Teamcenter and has worked on programs for automakers like Tata, Renault, General Motors, and Mahindra. Some of his responsibilities include concept generation, CAD modeling, tolerance analysis, packaging studies, drawing creation, and project management using tools like A3 and Six Sigma. He holds a Bachelor's degree in Mechanical Engineering and regularly attends training to expand his technical skills.

1. 1
RESUME
Name : Nileshkumar Chhotubhai Badgujar
Email ID : nilesh4841@gmail.com
Contact Number : +91-9595807900
Designation : Design Engineer
Qualification : Bachelor of Mechanical Engineering.
Technical Qualification: CAD Engineer program from CAD CAM Guru, Pune.
Current Company : Johnson Controls Automotive Ltd, Pune
Total Experience : 2.2 Years of experience in automotive seating design.
Experience in JCAL: 2.2 Years of experience in automotive seating design.
Expertise:
Technical
 Worked on 2 complete seat programs
 Expertise in Basic Engineering Processes
 Expertise in Automotive seat system Design, Geometric
Dimensioning & Tolerance
 Data management in TC,VPM
 SMTE Layouts
 Hand calculations
 Customer site visit
Software Engineering Tools: CATIA V5, GVPM, UG NX, TEAMCENTER, EPIC
Educational Qualification:
Examinations
Passed
Institute/University Year of
Passing
Marks in %
B.E.(Mech.) J.T.Mahajan COE, Faizpur 2013 71%
H.S.C GS&HSEB, Gandhinagar 2009 66%
S.S.C. GS&HSEB, Gandhinagar 2007 75%
Experience Summary:
Currently working with Johnson Controls Automotive Ltd, Pune. Working on various
TATA , Renault & General Motor programs, which involves concept generation.

2. 2
 Complete seat design SMTE layout (comfort, safety, packaging, fasteners)
creation.
 Generating part and assembly drawings with GD&T, costing drawings, chart
drawings.
 Concept generation for complete seat components.
 Creation of planning drawing and sheet metal component design.
 Tolerance stack up studies.
 Packaging studies for complete seat to sub assemblies from seat system.
 EPIC support (E-BOM creation, ECR creation, part creation).
 DSO support for PKR(Complete seat, safety, comfort, CAD by creating and
providing related drawings)
 Design reviews with JCI team.
Program Experience:
Program Name: TATA ACE MAGIC
OEM Name TATA
Description Design and development of second & third row seats.
Seat complexity Second row: Back Foldable, Fix Seat
Third row: Fix Seat
Program type Complete Seating
Software used CATIA V5
Role Design Engineer
 Packaging complete seat and structures as per OEM and
legal requirements and per JCI best business practices.
 Complete seat layout (packaging, comfort, safety, fasteners,
etc) creation.
 Complete seat Tolerance Stackup
 Design, manufacturing / Tooling and assembly feasibility.
 Weight Reduce upto 5.5 Kg from Existing seat.
 Sign off:- CSO, FSO WSO, RSO, DSO, TKO, PPHR,
DFMEA

3. 3
 Generating part, welding and assembly Drawings with
GD&T.
Program Name: TATA ACE
OEM Name TATA
Description Design and development of Co driver seat.
Seat complexity Co driver seat: Fix seat
Program type Complete Seating
Software used CATIA V5
Role Design Engineer
 Concept generation for complete seat components.
 OEM and legal regulatory requirements compliance and
comfort checks as per SMTE lean layouts.
 Creation of planning drawing and Sheet Metal component
design.
 Packaging investigations for complete seat.
 To build seat assemblies with reference to JIT.
 To check the effect of combine tolerances on assembly by
tolerance stack up.
Program Name: TATA X02 (Kite 5)
OEM Name TATA
Description Design and development of rear seat.
Seat complexity Rear seat: Fix Seat.
Program type Complete Seating
Software used CATIA V5
Role Design Engineer
 Concept generation for complete seat components.
 Part & assembly drawing creation with GD & T.
 Scene creation/update for exploded view drawings.

4. 4
 To build seat assemblies with reference to EPIC/BOM.
 Preparation of six sigma layouts, feasibility studies and
Chart drawings.
Program Name: Mahindra Maxximo
OEM Name Mahindra
Description Driver seat placed on Co driver seat build proto sample .
Program type Complete Seating
Software used CATIA V5 & Prototype
Role Design Engineer
 Packaging and creating complete seat product.
 Design brackets & build a cut & weld sample.
Program Name: Renault HHA
OEM Name Renault
Description Design & development of Rear seat
Program type Complete Seating
Software used CATIA V5
Role Design Engineer
 Design & Packaging complete seat product.
 Complete seat, Welding drawing creation.
 VAVE Proposal creation
Program Name: GM LAMBDA
OEM Name GM
Description Design & development of Rear seat.
Seat complexity Rear seat: 4 way
Program type Complete Seating
Software used CATIA V5
Role Design Engineer
 Concept generation for complete seat components.

5. 5
 SMTE Layout.
 Complete seat & Part Drawing creations
 Data migration GVPM to Team center .
 To build seat assemblies with reference to JIT.
 To check the effect of combine tolerances on assembly by
tolerance stack up.
Trainings attended:
Course name Institute / Organization Period
A3 Problem solving tool JCAL, Pune 1 Day
Unigraphics NX8.5 Simens, Pune 4 Days
Manufacturing Processes JCAL Plant Pune /Suppliers 5 Days
Teamcenter JCAL, Pune 4 Days
Seat testing (Regulatory &
Non regulatory test)
ARAI, Pune 4 Days
Personal Details:
Name: Nileshkumar Chhotubhai Badgujar
Email ID: nilesh4841@gmail.com
Contact Number: +91-9595807900/+91-8605239932
Date of Birth: 6th Aug 1992
Marital Status: Single
Permanent Address: S/O: Chhotubhai Pundalik Badgujar,
14, Vishwakarma nagar, Sukhbag Road Palanpur
Dist: Banaskantha, State: Gujarat, PIN: 385001.
Present Address: C/O: Balkrishna Ubhe,
“A23 Sawali” Kirti nagar lane no. 2 near krishna chowk,
New sangvi ,Pune 411061
Linguistic Abilities: English, Hindi, Marathi and Gujarati
Declaration:
I hereby declare that the above-mentioned information is correct up to my knowledge
and I bear the responsibility for the correctness of the above-mentioned particulars.
Place: Pune
Date: 30th Mar 2016 Nilesh C. Badgujar