Arun Kumar R has over 10 years of experience in BIW process planning and production for passenger cars. He has worked on projects for Hyundai, Renault Nissan, and Ford India. His responsibilities included fixture design, welding process optimization, and ensuring quality and productivity targets were met. He demonstrates strong leadership, communication, and problem solving skills.

1. ARUN KUMAR R Page 1 of 6
RESUME
NAME: ARUN KUMAR R SENIOR ENGINEER – BIW PROCESS PLANNING
Resume Highlights:
 10 Years’ experience in New Project BIW Process planning
&Production (– Strong knowledge of passenger car Mfg.)
 Excellent People Management and Leadership skills.
 Excellent Project Management skills .Worked in both
green field & brown field projects (Hyundai I10 & RBI Renault
Nissan Datsun GO , GO+ , TERRONA , KWID & I2 )
 Good Problem Solving & analytical Skills.
 Good communication skills..
.
.
.
Contact Address:
#4 Thulukathamman koil street,
Manavalan Nagar,
Thiruvallur,
602001
arun_kalam2020@yahoo.co.in
+919994350608
To obtain a position in a leading company which would utilize my decision making,
communication and leadership skills & become the best employee of the organization in the
shortest period of time.
Work experience:
1. RENAULT NISSAN TECHNOLOGY BUSINESS SERVICE CENTRE,
Senior Engineer– BIW PROCESS PLANNING,
From Dec 2012
RESPONSIBILITIES:
 Understand data of Welded assemblies and prepare RFQ (Request for Quotation) for
Welding Fixtures
 Technical negotiation with Fixture suppliers to optimize the Process , providing pokayoke
and achieve target cycle time
 Approval of Supplier proposed Designs for Spot welding Fixtures
 Close Supplier follow up to ensure Schedule adherence
 Tryout & Proving the In House Welding Fixtures
 Installation & Commissioning of welding fixtures including provision of utilities.
Carrier Objective:

2. ARUN KUMAR R Page 2 of 6
 Achieving QCD targets in terms of Cycle time, Defect control, Geometry and OTD of the
Products.
 Study & analysis of Geometry reports from CMM & take the necessary corrective actions.
 Trouble shooting done by Hemming Process
 OJT – Hemming ( Mar 2013 to June 2013 ) Cover Group Hybrid Engineering Hemming
Robot teaching & Dimensional
 panel ( High Quality Car covers project ) Indian Support for NML Project ZAMA and
taking corrective action for Quality defects in Spot welded assemblies and Closures
accuracy prove out (In Nissan Global- First Engineer Doing this Activity )
 Onsite Assignment ( May 2015 TO Aug 2015 ) D53H Skyline 0.5mm covers
Accuracy Prove out with Hood aluminum JAPAN
Significant Accomplishments:
 Familiar in ONLINE Robot Teaching on FANUC HEMMING
 Cost saving achieved 1.2 million INR by modifying the process
 Successful completion Of RENAULT KWID Project
2. Hyundai Motors India ltd.,: Engineer - Body Shop (BIW)
DEC 2006 – DEC 2012
Hyundai Motors India Limited – Hyundai is a 100% subsidiary of the automobile legend,
Hyundai Motors Corporation, Korea. HMI is India’s second Largest Passenger car
manufacturer and this centre in Chennai Manufacturing Passenger cars for both Domestic and
Export Markets.
As a largest exporter of passenger cars in India, Hyundai is following very high standards of
quality norms, Both Plant 1 and Plant 2 in Chennai are completely automated and Plant 2 is the
state-of-the art production centre in Chennai Manufacturing i10 and Verna branded cars
RESPONSIBILITIES:
 Manage BIW Production team and achieve daily production targets in Body shop
 Solving the various Quality issues which are coming in the process

3. ARUN KUMAR R Page 3 of 6
 Identification of product status and to maintain smooth movement of materials to the
internal customers
 Giving and Implementing Suggestions, 3C & 5S in shop floor and monitor its
effectiveness and make it reachable in lower levels
 Involve Small Group Activities & Innovation projects to increase employee Morale
 Educating line Trainee’s (HTA,s & GTA’s) Technicians & evaluating their monthly
performance
 Conducting Daily Quality meeting regarding previous day major problems
 BIW Related quality problem solving specialist of Robotic brazing & co2 teaching and
using of cold metal transfer machine
 Undergone overseas training in Hyundai Kia motors R&D center Namyang .
 Involved in weekly Supplier Quality audit in Vendor end and paint shop ED, TOP
COAT
 Effective usage of Problem solving techniques like 7 QC tools for achieving 100% BIW
pass ratio.
Significant Accomplishments:
 Familiar in Robot Teaching on Spot welding ,Brazing, CO2 Welding & sealer
application
 Scrap level reduction from 10% to 5 % in Door parts by modifying the process at
door line at HMIL
 Involved from the beginning of Plant 2 in i 10 & All New VERNA 2011 car projects
simultaneously.
Current CTC:
 7.7 lacs per annum
3. FORD INDIA PVT LTD : TRAINEE – BODY SHOP
SEP ’04-DEC’06
FORD INDIA was established In 1995 as a wholly owned subsidiary of Ford Motor Company, a
global automotive industry Leader. Since then, then ford has invented more than US$ billion in
India to expand its manufacturing facilities and dealership Footprint to meet rapidly rising
demand in one of the world’s fastest growing auto makers
RESPONSIBILITIES:

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 Checking the surface quality of the door ( C195 , B226 & B376 ) Models
 ( wavy , ding , dent , poor hemming , co 2 quality issue , spot count misses, spot
undulation , spot pitch variation & spot pin hole) problem identification
 Identified lot of spot misses in incoming products & also our own process.
 Best Team member in quality ( spot miss identification )
 Kaizen implementation, got a award & appreciation for implement the clamp in rear
door co2 loading station .
 Responsibility as a quality coordinator
 Maintaining the check sheet
 Suggestions for continuous improvements under “Kaizen”. Contribution to
o “One Point Listen”.
 Attend and got the winner award for quality quiz program conducted by internal ford
 Attend the lot of quiz program Regarding safety , quality & productivity( internal ford
body shop )
 5 s follow up & kaizen implementation.
Strengths:
 Hands on experience BIW Welding and Machine Shop Process.
 Hands on experience FANUC HEMMING ROBOT TEACHING
 Well experience in CO2 Robot welding & Spot welding
 Experience in new model ROBOT & JIGS Installation
 Well experience in handling Different Kind of Functioning ROBOTS.

5. ARUN KUMAR R Page 5 of 6
 Eager to develop skills in order to achieve organizational goals.
Qualification:
Sl
No
Qualifica
tion
Name of Institute Specialization Duration Period
Percent
age
1 Graduate IIIE University ,Mumbai
Industrial
Engineering
3 Years
2011-
2014
65%
(First
class )
2 Diploma
SRI Ramakrishna mission
vidyalaya polytechnic
college
Mechanical
Engineering
3 Years
2001-
2004
89% (First
class with
honours)
3
Higher
School
Thambu Higher
secondary school
SSLC 1 Year
2000-
2001
79 % (First
Class)
Software Knowledge:
 Auto CAD-2000.
 MS Office (XP and 2007)
 Space Vision
 CIM Station
Personal Information:
Name : Arun Kumar R

6. ARUN KUMAR R Page 6 of 6
Date of birth : 08-06-1986
Nationality : Indian
Sex : Male
Marital Status : Single
Hobbies : Reading Books, Listening Music, Travelling
Languages known : English and Tamil
I assure you that above said statements are true to the best of my knowledge and can be cross
checked any time. Kindly give me a chance to prove my worth at your premise.
Thanking you,
Place: Chennai
Date: (Arun Kumar R)

7. ARUN KUMAR R Page 6 of 6
Date of birth : 08-06-1986
Nationality : Indian
Sex : Male
Marital Status : Single
Hobbies : Reading Books, Listening Music, Travelling
Languages known : English and Tamil
I assure you that above said statements are true to the best of my knowledge and can be cross
checked any time. Kindly give me a chance to prove my worth at your premise.
Thanking you,
Place: Chennai
Date: (Arun Kumar R)