REMOTE WASTE RETRIEVAL
            REMOTE WASTE RETRIEVAL




 SERVING
SERVING
 THE
THE
INDUSTRY
 INDUSTRY
Remote Waste Retrieval
Assystem Energy and Nuclear has extensive experience in the design and installation of waste
retrieval equipment. Providing designs and equipment to meet the needs of remotely performing all
types of waste retrieval operations, including size reduction, compaction and encapsulation
processes in the treatment of low and intermediate level nuclear waste.
In decommissioning tasks where the remote handling of nuclear waste is involved, Assystem
Energy and Nuclear can provide solutions through the design and supply of equipment to safely
‘containerise’ and ‘categorise’ the waste. Remotely operated vehicles, special shielded transfer
enclosures, container handling and transportation, all feature prominently in the solutions provided
to our customers to date.

Example 1: Waste Retrieval Machine
Assystem Energy and Nuclear designed an
innovative waste retrieval machine (RM2)
for UKAEA Harwell to remove ILW under
shielded conditions. The machine was of
modular design capable of retrieving
drums from a maximum of 25 storage
tubes in one campaign. Modules included:
Containment cell
3.3m x 3.3m x 3m high for the deployment
and storage of the waste retrieval
equipment.
Shielding
200 tons of lead filled steel shielding in
modules of less than 10 tonnes.
Hoist assembly
Provision of the main facility to lift waste
cans and debris from the storage tube and
transfer to the shielded flask
Debris grab
Latches to the hoist mechanism with the
assistance of the dual master slave
manipulators.
Assystem Energy and Nuclear also
designed all interface equipment, operators
control    console,      ventilation   and
decontamination systems required to
support the RM2 facility as part of a full
turnkey package.
Case Studies
Example 2: Waste Retrieval Facility
                                                   Assystem Energy and Nuclear’s role in the
                                                   successful consortium comprised electrical and
                                                   mechanical design of the remote waste
                                                   retrieval machines, associated rails and
                                                   tooling, hydraulic power system, a number of
                                                   ancillary building facilities and a complete
                                                   trials facility.


                                                   The B243 Beta Gamma Waste Store
                                                   comprises eight concrete waste cells, originally
                                                   constructed in 1951 to house sand bed filters.
                                                   Sellafield’s site remediation programme
                                                   includes retrieval and storage of remaining
                                                   potentially mobile beta gamma waste from the
                                                   B243 cells.
A new mezzanine floor was to be
constructed, sealing the tops of the
waste cells, above which would be the
operating cell. Waste was to be
recovered via a remote transfer
system below the floor, accessed
through a waste chute.

We carried out detail design and
substantiation and stress/structural
calculations on this legacy waste, with
unknown contents and extent of
corrosion.

There were constraints on the retrieval
machine weight and there was
proprietary loader crane technology,
which we had to adapt to suit remote
operation in a nuclear environment.


The proprietary design was augmented with a bespoke auxiliary boom, tooling and control system
to achieve Sellafield’s functionality and safety requirements.
At the conclusion of the design Assystem Energy and Nuclear had been able to substantiate a waste
retrieval system capable of meeting all foreseen tasks. The design was underpinned by extensive
analysis and documentation demonstrating compliance with the building safety case.
The original loader crane hydraulic system had been significantly enhanced to provide failure
recovery modes and three layers of protection against excessive overturning moments. A hydraulic
power system was specified to operate two cranes and other waste handling equipment in the
operating cell.
Case Studies
Example 3: Vault Retrieval Machine

                                               Assystem Energy and Nuclear recently designed,
                                               manufactured and demonstrated a prototype Vault
                                               Retrieval Machine (VRM) for the removal of Fuel
                                               Element Debris (FED), drums and gravel from active
                                               waste vaults at Berkeley Power Station.
                                               Based on a proprietary lorry loader boom and a
                                               bespoke mast, the VRM was capable of retrieving
                                               250kg payloads anywhere within an 18.3 x 8.4 x
                                               6.4m deep vault accessed via a central vault
                                               aperture.
                                               Load cycle times varied from 2 – 10 minutes
                                               according to reach.
                                               The 13.5 tonne machine was demonstrated and
                                               tested in an adjacent facility to our Preston Test and
                                               Development Facility.




The photograph (above) shows a 17.5m
headroom in a full scale part section of the
6.4m deep vaults.




        Contact the Energy & Nuclear Team E&NInfo@assystemuk.com or call 01772 645000
        Visit www.assystem.com for more information

Remote Waste Retrieval

  • 1.
    REMOTE WASTE RETRIEVAL REMOTE WASTE RETRIEVAL SERVING SERVING THE THE INDUSTRY INDUSTRY
  • 2.
    Remote Waste Retrieval AssystemEnergy and Nuclear has extensive experience in the design and installation of waste retrieval equipment. Providing designs and equipment to meet the needs of remotely performing all types of waste retrieval operations, including size reduction, compaction and encapsulation processes in the treatment of low and intermediate level nuclear waste. In decommissioning tasks where the remote handling of nuclear waste is involved, Assystem Energy and Nuclear can provide solutions through the design and supply of equipment to safely ‘containerise’ and ‘categorise’ the waste. Remotely operated vehicles, special shielded transfer enclosures, container handling and transportation, all feature prominently in the solutions provided to our customers to date. Example 1: Waste Retrieval Machine Assystem Energy and Nuclear designed an innovative waste retrieval machine (RM2) for UKAEA Harwell to remove ILW under shielded conditions. The machine was of modular design capable of retrieving drums from a maximum of 25 storage tubes in one campaign. Modules included: Containment cell 3.3m x 3.3m x 3m high for the deployment and storage of the waste retrieval equipment. Shielding 200 tons of lead filled steel shielding in modules of less than 10 tonnes. Hoist assembly Provision of the main facility to lift waste cans and debris from the storage tube and transfer to the shielded flask Debris grab Latches to the hoist mechanism with the assistance of the dual master slave manipulators. Assystem Energy and Nuclear also designed all interface equipment, operators control console, ventilation and decontamination systems required to support the RM2 facility as part of a full turnkey package.
  • 3.
    Case Studies Example 2:Waste Retrieval Facility Assystem Energy and Nuclear’s role in the successful consortium comprised electrical and mechanical design of the remote waste retrieval machines, associated rails and tooling, hydraulic power system, a number of ancillary building facilities and a complete trials facility. The B243 Beta Gamma Waste Store comprises eight concrete waste cells, originally constructed in 1951 to house sand bed filters. Sellafield’s site remediation programme includes retrieval and storage of remaining potentially mobile beta gamma waste from the B243 cells. A new mezzanine floor was to be constructed, sealing the tops of the waste cells, above which would be the operating cell. Waste was to be recovered via a remote transfer system below the floor, accessed through a waste chute. We carried out detail design and substantiation and stress/structural calculations on this legacy waste, with unknown contents and extent of corrosion. There were constraints on the retrieval machine weight and there was proprietary loader crane technology, which we had to adapt to suit remote operation in a nuclear environment. The proprietary design was augmented with a bespoke auxiliary boom, tooling and control system to achieve Sellafield’s functionality and safety requirements. At the conclusion of the design Assystem Energy and Nuclear had been able to substantiate a waste retrieval system capable of meeting all foreseen tasks. The design was underpinned by extensive analysis and documentation demonstrating compliance with the building safety case. The original loader crane hydraulic system had been significantly enhanced to provide failure recovery modes and three layers of protection against excessive overturning moments. A hydraulic power system was specified to operate two cranes and other waste handling equipment in the operating cell.
  • 4.
    Case Studies Example 3:Vault Retrieval Machine Assystem Energy and Nuclear recently designed, manufactured and demonstrated a prototype Vault Retrieval Machine (VRM) for the removal of Fuel Element Debris (FED), drums and gravel from active waste vaults at Berkeley Power Station. Based on a proprietary lorry loader boom and a bespoke mast, the VRM was capable of retrieving 250kg payloads anywhere within an 18.3 x 8.4 x 6.4m deep vault accessed via a central vault aperture. Load cycle times varied from 2 – 10 minutes according to reach. The 13.5 tonne machine was demonstrated and tested in an adjacent facility to our Preston Test and Development Facility. The photograph (above) shows a 17.5m headroom in a full scale part section of the 6.4m deep vaults. Contact the Energy & Nuclear Team E&NInfo@assystemuk.com or call 01772 645000 Visit www.assystem.com for more information