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Relay Pin Configuration and
Implementation
For more tutorial log on to
www.techzonefun.com
www.techzonefun.com
Relay is frequently used by engineers and
technician wherever a smart system is required in
terms of the breaking or connecting a circuit or to
introduce some automation. Relay is an
electromagnetic switch that is used as a two way
connector or switch in the robotic circuit at low
voltage level from 12V to 30V and also they are
used in the power system (transmission and
distribution) at high voltage level of order in KV.
But here I am goanna to talk about the relay
those are used in the robotics circuit to control the
motor drive circuit and sensor.
www.techzonefun.com
๏‚› Internal structure and construction of a
relay is shown in the picture below
showing the various terminals of the relay
i.e. common, normally closed (NC),
normally opened (NO), coil terminal C1 &
C2 , connector pin and coil used inside
the relay.
www.techzonefun.com
www.techzonefun.com
๏‚› Connector pin (made up of magnetic material) is fixed
at one end as the one terminal called the common
terminal whereas two terminal NC and NO are at the
opposite end to the common terminal. Coil in the relay
has resistance of 1K and is energised with the dc
voltage, thereby produces the magnetic field. Normally
(without the excitation of coil) connector pin is
connected to the upper strip which is the portion of the
right terminal and hence termed as normally closed
(NC). Whenever coil is excited, as a result of flow of
current in the coil magnetic field is produced which
attracts the connector pin towards itself and thereby
shifts the connector pin from NC to NO.
www.techzonefun.com
Schematic diagrams show the
function of excitation above. Thus
relay act as a two way switch
which makes the connection
between common terminal and
NO terminal in excitation mode
and disable the connection in
non-excitation mode.
www.techzonefun.com
Letโ€™s implement the relay to run the
DC motor in either direction with
one power source.
๏‚› When a DC motor is connected to the DC power source
then due to unidirectional nature of current it runs only in
one direction either clock wise or counter clock wise. If it
is required to run in another direction then polarity of the
battery is needed to revert so that polarity of current also
changes. But polarity of current can be changed
without reverting the battery using a two way switch.
And it is better accompanied by the relay.
๏‚› Circuit Description: Here is the requirement of one DC
Motor, two relay, two push key, one power source to run
motor (let 9V) and one 5V battery to energise the coil.
Make the connections as depicted in the diagram
below www.techzonefun.com
www.techzonefun.com
๏‚› Two relay are being used here so the two terminals
of both the relay are connected in such a way so
that after connection both the coil appears in
parallel, here this is necessary because excitation of
both the relay must occur simultaneously. Excitation
of coils may be with external power source or within
the same power source which is being used to
power up the motor with the help of voltage
regulator.
www.techzonefun.com
๏‚› After making the connections now you will be able to control
the direction of motor with two push key S1 &S2. Whenever
you press the S1 then motor is connected to the two different
terminals of the battery and thus motor runs in one direction.
But when S2 is pressed then excitation of two coils occur and
connector pin of the relay is shifted from NC to NO terminal
and connects the motor to battery in the reverse polarity than
that of previously connected and motor runs in the opposite
direction.
๏‚› Note: Direction of current or polarity across the coil does not
matter for the excitation.
๏‚› Same circuit is implemented to control the direction of two or
four motors by adding two more relay in the same manner
where no readymade remote control is being used.
www.techzonefun.com
www.techzonefun.com

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Science&tech:THE INFORMATION AGE STS.pdfScience&tech:THE INFORMATION AGE STS.pdf
Science&tech:THE INFORMATION AGE STS.pdf
ย 

Relay pin configuration

  • 1. Relay Pin Configuration and Implementation For more tutorial log on to www.techzonefun.com www.techzonefun.com
  • 2. Relay is frequently used by engineers and technician wherever a smart system is required in terms of the breaking or connecting a circuit or to introduce some automation. Relay is an electromagnetic switch that is used as a two way connector or switch in the robotic circuit at low voltage level from 12V to 30V and also they are used in the power system (transmission and distribution) at high voltage level of order in KV. But here I am goanna to talk about the relay those are used in the robotics circuit to control the motor drive circuit and sensor. www.techzonefun.com
  • 3. ๏‚› Internal structure and construction of a relay is shown in the picture below showing the various terminals of the relay i.e. common, normally closed (NC), normally opened (NO), coil terminal C1 & C2 , connector pin and coil used inside the relay. www.techzonefun.com
  • 5. ๏‚› Connector pin (made up of magnetic material) is fixed at one end as the one terminal called the common terminal whereas two terminal NC and NO are at the opposite end to the common terminal. Coil in the relay has resistance of 1K and is energised with the dc voltage, thereby produces the magnetic field. Normally (without the excitation of coil) connector pin is connected to the upper strip which is the portion of the right terminal and hence termed as normally closed (NC). Whenever coil is excited, as a result of flow of current in the coil magnetic field is produced which attracts the connector pin towards itself and thereby shifts the connector pin from NC to NO. www.techzonefun.com
  • 6. Schematic diagrams show the function of excitation above. Thus relay act as a two way switch which makes the connection between common terminal and NO terminal in excitation mode and disable the connection in non-excitation mode. www.techzonefun.com
  • 7. Letโ€™s implement the relay to run the DC motor in either direction with one power source. ๏‚› When a DC motor is connected to the DC power source then due to unidirectional nature of current it runs only in one direction either clock wise or counter clock wise. If it is required to run in another direction then polarity of the battery is needed to revert so that polarity of current also changes. But polarity of current can be changed without reverting the battery using a two way switch. And it is better accompanied by the relay. ๏‚› Circuit Description: Here is the requirement of one DC Motor, two relay, two push key, one power source to run motor (let 9V) and one 5V battery to energise the coil. Make the connections as depicted in the diagram below www.techzonefun.com
  • 9. ๏‚› Two relay are being used here so the two terminals of both the relay are connected in such a way so that after connection both the coil appears in parallel, here this is necessary because excitation of both the relay must occur simultaneously. Excitation of coils may be with external power source or within the same power source which is being used to power up the motor with the help of voltage regulator. www.techzonefun.com
  • 10. ๏‚› After making the connections now you will be able to control the direction of motor with two push key S1 &S2. Whenever you press the S1 then motor is connected to the two different terminals of the battery and thus motor runs in one direction. But when S2 is pressed then excitation of two coils occur and connector pin of the relay is shifted from NC to NO terminal and connects the motor to battery in the reverse polarity than that of previously connected and motor runs in the opposite direction. ๏‚› Note: Direction of current or polarity across the coil does not matter for the excitation. ๏‚› Same circuit is implemented to control the direction of two or four motors by adding two more relay in the same manner where no readymade remote control is being used. www.techzonefun.com