Growth in industrial technology is increasing demand for new equipment like rebar processing machines. The document discusses various types of equipment used for cutting, bending, and tying rebar, including electric cutters that can cut rebar up to 16mm, heavy duty cutters that can cut rebar up to 42mm, wire rope cutters that can cut steel rope from 1.5mm to 20mm, and automatic bending machines that can bend rebar up to 32mm. It also discusses manual and automatic rebar tying machines. The equipment allows for high production volumes in minimal time with minimal waste and flexibility.

2. What is the need?
Growth in Industrial technology consequently
increases the demand and need for new
equipments.
 Rebar processing machines constitute a large
portion of this new advanced equipment.
The choice of the processing method depends on
the property requirements, cost factor
consideration and future applications prospects.

3. OPERATIONS ON REBARS
CUTTING
BENDING
TYING

4. EQUIPMENT FOR CUTTING
Electric rebar cutter.
Heavy duty rebar cutter.
Wire rope cutters.
Rebar cutting shear.

5. Electric rebar cutter
 CUTTING CAPACITY: UPTO
16MM RODS.
 Can cut high tensile bars & bolts.
 Adjustable head- turns 180
degrees.
 Charging Time 25 minutes.
 With fully-charged battery:
 Cuts 75 pc, diameter 16 mm.
 Cuts 110 pc, diameter 13 mm.

6. HEAVY DUTY REBAR CUTTER
 Can cut bars of diameter up to
42mm.
 Cutting capacity: 3-6pcs at a
time
 Interior electric-motor: not to
be exposed to rain
 Oil bathed lubrication gears:
Being operated in smooth and
less noise
 None sticking of crank after a
long period of non-use
 Simple & easy to use: one-
touch type

7. Wire rope cutters
 Cuts steel core wire rope to
the given specification.
 Blade construction: high-
speed steel with titanium
coating.
 Cutting capacity: 1.5mm-
20mm wire rope.
 Cutting time: 8 seconds.
 Adjustable head: turns 180
degrees.
 Weighs just 6.3kg.

8. REBAR CUTTING SHEAR
 Rebar Cutting Shear is
specifically designed for
processing large volumes of
rebar on a regular basis.
 Also used to process light
scrap like pipe, angle iron,
channel iron etc.,
 Upper and lower jaws are
designed in such a way that
it holds the rebar in
position.
 Raking tines helps the
operator to separate uncut
rebar or condense cut piles.

10. EQUIPMENT FOR REBAR BENDING
Electric automatic rebar bending
machine.
Spiral hoop radius bender.

11. ELECTRIC AUTOMATIC REBAR
BENDER
 Max bending capacity is up
to 32mm rebar of 650
N/mm2 strength.
 Length of the roller conveyor
approx - 12 meter
 Dimensions are 1 1 0.45 m
 Roller outer diameter - 110
mm
 Speed of the roller drive - 20
m/sec
 Working height - 1 meter

12. SPIRAL HOOP RADIUS BENDER
 Designed for spiral production
and to radius large diameter
bars.
 Equipped with 2 driving rolls
and one adjustable centre idler
roll for diameter adjustment
 Capacity: Upto
32mm Rebar (Gr. 60)
 Dual Speeds: 20 or 30 RPM
 Minimum ring diameter: 7”,
depending on bar
diameter, unlimited maximum.
 Machine weight: Approx. 370
kgs
 Machine size: Approx. 32” x 28”
x 37” H

13. Electric cutting and bending
machine
 It’s a portable combination of
both cutting and bending.
 Cutting speed is 3 sec and
bending speed for 180 degree
bend is 7 sec.
 Max capacity for cut and
bend is upto 16mm dia rebar.
 It’s fast and easy to use, there
is no changing of
attachments

14. EQUIPMENT FOR TYING
Manual rebar tying machine.
Automatic rebar tying
machine.

15. MANUAL REBAR TYING MACHINE
 To cut, twist and tie rebar in
place.
 Low cost, simple tool with
virtually NO maintenance.
 Works in all weather and
conditions.
 Weight: 1.5lbs (0.68 kgs)
Dimensions: 12"(L) x 1"(W)
(300mmx25mm).
 Can tie any combination of bar
sizes.

16. AUTOMATIC REBAR TYING MACHINE
 Can tie bars of size upto 32
mm.
 Tying speed 1.6 seconds per
tie.
 Torque Adjustment0-9
(increases wire tie tightness).
 Each wire spool ties 120-200
rebar’s, depending on the
rebar sizes.

17. CONCLUSIONS
 Ensures high volume of production in minimum time.
 Wastage of steel is minimum, as steel in coils are used for
Stirrups and for Cutting and bending rods below 12mm.
 There is no necessity to provide large working and storing
area, labour camp and security for materials.
 Creates centralized activity for multiple locations.

18. REFERENCES
 GENSCO EQUIP.[ www.genscoequip.com]
 BENNER-NAWMAN, INC [BNRebarTools.com]
 STANLEY LABOUNTY [www.stanley-hydraulic-
tools.com]
 SIMA REBAR PROCESSING [www.simasa.com]
 MASTERS OF STEEL [www.stemapedex.com]
 KODI KIPPLING FLAT MATS [kodikippling.com]
 MEP REBAR MACHINERY[www.mep.com]