Preface of Project
      Food irradiation is a promising new food safety technology that can
      eliminate disease-causing germs from foods.


     The food that NASA astronauts eat has been sterilized by irradiation to avoid
     getting food borne illness in space.

      disease-causing germs are reduced or eliminated



      the food does not become radioactive



      dangerous substances do not appear in the foods



      the nutritional value of the food is essentially unchanged

►Total agri. production of Rs.34, 000 Cr. In 2006-07. It increased 4 times as compares to
                          of 9,000cr in 2002-03. (source : GAIC)
                           Due to that spoilages are increased.
•     Three technology exist in the radiation
1.    Gamma rays
2.    X- rays
3.    Electron beam

     Radio active substance – cobalt 60 ,
      cesium 137
     Unit- gray
Table–1: Food items approved for radiation preservation by the Ministry of Health &
        Family Welfare under Prevention of Food Adulteration Rules, 1955


                                                       Minimum        Maximum
Name of food                      Purpose              Dose (kGy      Dose (kGy)
Onion                                                      0.03           0.09
           Potato                                          0.06           0.15
          Ginger                Sprout inhibition                         0.15
                                                           0.03
           Garlic                                          0.03           0.15
Shallots (Small onion)                                     0.03           0.15

Mango                            Disinfestation            0.25           0.75
                                 (Quarantine)

Rice                                                       0.25           1.0
Semolina (sooji, rawa),          Disinfestation            0.25           1.0
Wheat atta, maida                                          0.25           0.75
Raisin, figs, dried dates
Meat and meat products      Shelf-life extension and        2.5            4.0
including chicken             pathogen control
Spices                              Microbial               6.0           14.0
                               decontamination
Table–2: Additional food items recommended by the Central Committee for Food

                            Standards for approval


Name of                               Minimum Dose        Maximum Dose
                     Purpose              (kGy
 food                                                         (kGy)


 Pulses
                                            0.25                 1.0
Dried sea-        Disinfestation
                                            0.25                 1.0
  foods


Fresh sea-          Shelf-life
  foods           enhancement                1.0                 3.0


Frozen sea-         Pathogen
   foods             control                 4.0                 6.0
Low dose applications
Sprout inhibition in
                        0.03 - 0.15 kGy
bulbs and tubers


Delay of fruit
                        0.25 - 0.75 kGy
ripening


Insect disinfestation
including quarantine
                         0.25 - 1 kGy
treatment and
elimination of food
borne parasites
Medium dose applications

Reduction of spoilage
microbes to improve shelf-life 1.5 - 3
                                kGy
of meat, poultry and seafoods
under refrigeration
Elimination of pathogenic
microbes in fresh and frozen 3 - 7 kGy
meat, poultry and seafoods

Reducing number of
microorganisms in spices to    10 kGy
improve hygienic quality
High dose applications

Sterilization of
packaged meat,
poultry and their      25 - 70 kGy
products which are
shelf-stable without
refrigeration


Sterilization of
                       25 - 70 kGy
hospital diets
Machinery & equipment… (i) Details (ii) Cost.

                                   Function                    quanti      Price (in
Name of the machinery                                          ty          lac Rs.)


radiation therapy beam monitor     To control irradiation      1           50
                                   process
Power Generation and               To generate power &         1           100
Distribution Machinery and         distribute them to
Accessories                        machine & Accessories
Container of 50kg                  To load/unload product      300         1.5
Dosimeter                          To measure irradiation      2           1.0
Tracks for container               To transport container to   2           14
                                   source
trolleys                           To load/unload container    10          0.5
Water pump                         To provide water to plant   2           2.0
Locks(Hydraulic,                   To prevent linkage of       4           5.0
Electrical, mechanical, pressure   irradiation From the
plate)                             source
Temp. controller                   For control temp.           1           30
Under water lights                 For make source visible     2           1.0
                                   to us (from camera)
Other equipments                    _________                  ___         75
                                                                   Total   280
                                                               :
Staff & Wages




Particulars      Nos.         Monthly        Total
                              Salary (Rs.)   Monthly
                                             Salary (Rs.)

Radiological     1            20000          20000
safety officer
Quality         3             10000          30000
control officer
operator         6            4000           24000
Technicians      6            2500           15000
Helpers          15           2000           30000
Security         3            2500           7500
Guards
                              Total          1,26,500
Other expenses

Electricity bill, telephone bill , office stationary , water tax , traveling
                expenses , maintains and marketing etc.
                  They are assumed to be Rs. 5,00,000
Break even analysis


      Particulars                        Amount (Rs.
No                                       in lacs)
[A]   Turnover                           54.0
[B]   Variable Costs
      Salaries                           1.27
      other Expenses                     5.0
                               Total :   6.27
[C]   Contribution [A] - [B]             47.73
[D]   Fixed Cost                         430
[E]   Break-Even Point [D] ÷ [C]         9.009%
Financial viability of project




► Total requirement is 4.3Cr. From this we can get maximum 1.38Cr. in form of grant.
                    (50 lac. from APEDA & 87.5 lac. from MFPI)
  ► Another 2.92Cr. we can take from bank in form of loan. @ interest rate 12%.
Working capital (per month)


                                                                          (Rs. In lacs)


                                                 DEBIT
       CREDIT

Particulars                 Amount               Particulars                Amount
salaries                    1.27                 From charges 2.5Rs.        54.0 (2160000*3)
                                                 Per kg.
Return of loan with         15.08 (12.16+2.92)
int.(total loan return in
2years.)
other Expenses              5.0

           Total :          21.356                                          54.0

                                                 Profit (Debit –Credit)     32.64

income tax @ 30%            9.793

                                                 Net profit                 22.84
Total capital investment



Type of investment               Amount (in lac Rs.)
Machinery & equipment            280
Land & building costs            70
Raw material costs               30
Plant installation cost          50
Total                            430
Estimated turnover


Of Rs. 6.48 Cr. (mathematically) (54 lacs of a month * 12)
But actually it may be around 6 Cr.( app.)



Estimated percentage profit on capital investment


22.84*12 =274
So, profit of Rs. 2.74 Cr. in capital investment of Rs.4.3Cr.

 = 63.75% per ann.



Estimated percentage profit on sale
Total profit of 2.74 Cr. In turnover of 6.48 (.54*12)
 = 42.28% per ann.
1. Thakkar Ronak V. (06FT340,ADIT)
2. Vaghela Nirav P. (06FT322,ADIT)
3. Patel Hiren J.   (06FT334,ADIT)

Radiation Preservation

  • 3.
    Preface of Project Food irradiation is a promising new food safety technology that can eliminate disease-causing germs from foods. The food that NASA astronauts eat has been sterilized by irradiation to avoid getting food borne illness in space. disease-causing germs are reduced or eliminated the food does not become radioactive dangerous substances do not appear in the foods the nutritional value of the food is essentially unchanged ►Total agri. production of Rs.34, 000 Cr. In 2006-07. It increased 4 times as compares to of 9,000cr in 2002-03. (source : GAIC) Due to that spoilages are increased.
  • 4.
    Three technology exist in the radiation 1. Gamma rays 2. X- rays 3. Electron beam Radio active substance – cobalt 60 , cesium 137 Unit- gray
  • 7.
    Table–1: Food itemsapproved for radiation preservation by the Ministry of Health & Family Welfare under Prevention of Food Adulteration Rules, 1955 Minimum Maximum Name of food Purpose Dose (kGy Dose (kGy) Onion 0.03 0.09 Potato 0.06 0.15 Ginger Sprout inhibition 0.15 0.03 Garlic 0.03 0.15 Shallots (Small onion) 0.03 0.15 Mango Disinfestation 0.25 0.75 (Quarantine) Rice 0.25 1.0 Semolina (sooji, rawa), Disinfestation 0.25 1.0 Wheat atta, maida 0.25 0.75 Raisin, figs, dried dates Meat and meat products Shelf-life extension and 2.5 4.0 including chicken pathogen control Spices Microbial 6.0 14.0 decontamination
  • 8.
    Table–2: Additional fooditems recommended by the Central Committee for Food Standards for approval Name of Minimum Dose Maximum Dose Purpose (kGy food (kGy) Pulses 0.25 1.0 Dried sea- Disinfestation 0.25 1.0 foods Fresh sea- Shelf-life foods enhancement 1.0 3.0 Frozen sea- Pathogen foods control 4.0 6.0
  • 9.
    Low dose applications Sproutinhibition in 0.03 - 0.15 kGy bulbs and tubers Delay of fruit 0.25 - 0.75 kGy ripening Insect disinfestation including quarantine 0.25 - 1 kGy treatment and elimination of food borne parasites
  • 10.
    Medium dose applications Reductionof spoilage microbes to improve shelf-life 1.5 - 3 kGy of meat, poultry and seafoods under refrigeration Elimination of pathogenic microbes in fresh and frozen 3 - 7 kGy meat, poultry and seafoods Reducing number of microorganisms in spices to 10 kGy improve hygienic quality
  • 11.
    High dose applications Sterilizationof packaged meat, poultry and their 25 - 70 kGy products which are shelf-stable without refrigeration Sterilization of 25 - 70 kGy hospital diets
  • 12.
    Machinery & equipment…(i) Details (ii) Cost. Function quanti Price (in Name of the machinery ty lac Rs.) radiation therapy beam monitor To control irradiation 1 50 process Power Generation and To generate power & 1 100 Distribution Machinery and distribute them to Accessories machine & Accessories Container of 50kg To load/unload product 300 1.5 Dosimeter To measure irradiation 2 1.0 Tracks for container To transport container to 2 14 source trolleys To load/unload container 10 0.5 Water pump To provide water to plant 2 2.0 Locks(Hydraulic, To prevent linkage of 4 5.0 Electrical, mechanical, pressure irradiation From the plate) source Temp. controller For control temp. 1 30 Under water lights For make source visible 2 1.0 to us (from camera) Other equipments _________ ___ 75 Total 280 :
  • 13.
    Staff & Wages Particulars Nos. Monthly Total Salary (Rs.) Monthly Salary (Rs.) Radiological 1 20000 20000 safety officer Quality 3 10000 30000 control officer operator 6 4000 24000 Technicians 6 2500 15000 Helpers 15 2000 30000 Security 3 2500 7500 Guards Total 1,26,500
  • 14.
    Other expenses Electricity bill,telephone bill , office stationary , water tax , traveling expenses , maintains and marketing etc. They are assumed to be Rs. 5,00,000
  • 15.
    Break even analysis Particulars Amount (Rs. No in lacs) [A] Turnover 54.0 [B] Variable Costs Salaries 1.27 other Expenses 5.0 Total : 6.27 [C] Contribution [A] - [B] 47.73 [D] Fixed Cost 430 [E] Break-Even Point [D] ÷ [C] 9.009%
  • 16.
    Financial viability ofproject ► Total requirement is 4.3Cr. From this we can get maximum 1.38Cr. in form of grant. (50 lac. from APEDA & 87.5 lac. from MFPI) ► Another 2.92Cr. we can take from bank in form of loan. @ interest rate 12%.
  • 17.
    Working capital (permonth) (Rs. In lacs) DEBIT CREDIT Particulars Amount Particulars Amount salaries 1.27 From charges 2.5Rs. 54.0 (2160000*3) Per kg. Return of loan with 15.08 (12.16+2.92) int.(total loan return in 2years.) other Expenses 5.0 Total : 21.356 54.0 Profit (Debit –Credit) 32.64 income tax @ 30% 9.793 Net profit 22.84
  • 18.
    Total capital investment Typeof investment Amount (in lac Rs.) Machinery & equipment 280 Land & building costs 70 Raw material costs 30 Plant installation cost 50 Total 430
  • 19.
    Estimated turnover Of Rs.6.48 Cr. (mathematically) (54 lacs of a month * 12) But actually it may be around 6 Cr.( app.) Estimated percentage profit on capital investment 22.84*12 =274 So, profit of Rs. 2.74 Cr. in capital investment of Rs.4.3Cr. = 63.75% per ann. Estimated percentage profit on sale Total profit of 2.74 Cr. In turnover of 6.48 (.54*12) = 42.28% per ann.
  • 20.
    1. Thakkar RonakV. (06FT340,ADIT) 2. Vaghela Nirav P. (06FT322,ADIT) 3. Patel Hiren J. (06FT334,ADIT)