PROJECT MATERIALS SELECTION
                 Group 19 NJT2C
PRODUCT ANALYSIS
 - What is the function of your product?
 - How do the components interact?

 - How is it made?

 - What should it cost?

 - What should it look like?
   What is the function of your product?
       -using with 6 sockets
       -can slide in and slide out
       -have switch
       -safety with fuse
       - a universal electrical outlet
       -installation with table
       - power less than 2000 W
HOW DO THE COMPONENTS INTERACT?

                     1.Puller
                     2.Outer tube
                     3.Switch and sockets
                     4.Holding plate
                     5.Hole



 6. Pin
 7.Outer tube
 8. Fuse
   How is it made?
   What should it cost?
    -Less than 200 Bath




   What should it look like?

        - modern
        - meet the design specifications
        - It actually works
MATERIAL SELECTION
o    - What are the performance requirements?
o   - Based on the material selection chart, what
         materials can you use?
o   - What are their mechanical, electrical, and
         thermal properties?
o   - How much do they cost?
o   - Can they be recycled?
WHAT ARE THE PERFORMANCE REQUIREMENTS?
Requirement                properties


Must conduct electricity   Electrical conductivity


Light and stiff            Low density and high strenght


Cheap                      Cost per kg


Non oxidation              Non-ferrous materials
BASED ON THE MATERIAL SELECTION CHART, WHAT
MATERIALS CAN YOU USE?

   Young` s Modulus - Density
Strength -Density
Streng - Toughness
Strength – Max.Service Temperature
Resistivity -Cost
WHAT ARE THEIR MECHANICAL, ELECTRICAL, AND
THERMAL PROPERTIES?




Mechanical           Density :1000-2000, kg /m3
Properties           Young`s modulus : 2 – 10 Gpa
                     Strengh :50 – 80 Mpa


Thermal Properties   Temperature range : 0 – 200 Celcius


Electrical           Resistance range :10^14 - 10^15 Ωm
Properties
HOW MUCH DO THEY COST?
CAN THEY BE RECYCLED?
MANUFACTURING PROCESS SELECTION

o   - What processes are suitable to your chosen
        materials?
o   - What is the process technical performance?
o   - What is the manufacturing cost?
WHAT PROCESSES ARE SUITABLE TO YOUR CHOSEN
MATERIALS?




                                      Model Product

                                      For Business
WHAT IS THE PROCESS TECHNICAL PERFORMANCE?



 -Have a required smoothness.
 -Have a required dimension.
 -Have a high rate of produce per hour.
WHAT IS THE MANUFACTURING COST?


We will produce 10,000 piece
estimated cost
Material cost about 50/piece
Startup cost (mould) depen on batch size about 5
Running cost    about 20

Manufacturing cost   about 75 baht
MATERIAL SELECTION DECISION
          Polymers

   PVC (Polyvinyl Chloride)
Thank you

Project materials selection

  • 1.
  • 2.
    PRODUCT ANALYSIS  -What is the function of your product?  - How do the components interact?  - How is it made?  - What should it cost?  - What should it look like?
  • 3.
    What is the function of your product? -using with 6 sockets -can slide in and slide out -have switch -safety with fuse - a universal electrical outlet -installation with table - power less than 2000 W
  • 4.
    HOW DO THECOMPONENTS INTERACT? 1.Puller 2.Outer tube 3.Switch and sockets 4.Holding plate 5.Hole 6. Pin 7.Outer tube 8. Fuse
  • 5.
    How is it made?
  • 6.
    What should it cost? -Less than 200 Bath  What should it look like? - modern - meet the design specifications - It actually works
  • 7.
    MATERIAL SELECTION o - What are the performance requirements? o - Based on the material selection chart, what materials can you use? o - What are their mechanical, electrical, and thermal properties? o - How much do they cost? o - Can they be recycled?
  • 8.
    WHAT ARE THEPERFORMANCE REQUIREMENTS? Requirement properties Must conduct electricity Electrical conductivity Light and stiff Low density and high strenght Cheap Cost per kg Non oxidation Non-ferrous materials
  • 9.
    BASED ON THEMATERIAL SELECTION CHART, WHAT MATERIALS CAN YOU USE?  Young` s Modulus - Density
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
    WHAT ARE THEIRMECHANICAL, ELECTRICAL, AND THERMAL PROPERTIES? Mechanical Density :1000-2000, kg /m3 Properties Young`s modulus : 2 – 10 Gpa Strengh :50 – 80 Mpa Thermal Properties Temperature range : 0 – 200 Celcius Electrical Resistance range :10^14 - 10^15 Ωm Properties
  • 15.
    HOW MUCH DOTHEY COST?
  • 16.
    CAN THEY BERECYCLED?
  • 17.
    MANUFACTURING PROCESS SELECTION o - What processes are suitable to your chosen materials? o - What is the process technical performance? o - What is the manufacturing cost?
  • 18.
    WHAT PROCESSES ARESUITABLE TO YOUR CHOSEN MATERIALS? Model Product For Business
  • 19.
    WHAT IS THEPROCESS TECHNICAL PERFORMANCE? -Have a required smoothness. -Have a required dimension. -Have a high rate of produce per hour.
  • 20.
    WHAT IS THEMANUFACTURING COST? We will produce 10,000 piece estimated cost Material cost about 50/piece Startup cost (mould) depen on batch size about 5 Running cost about 20 Manufacturing cost about 75 baht
  • 21.
    MATERIAL SELECTION DECISION Polymers PVC (Polyvinyl Chloride)
  • 22.