SlideShare a Scribd company logo
INTRODUCTION TO PRODUCTION
AND OPERARTION MANAGEMENT
Prepared by-
Prof. Mayuree R. Londhe
UNIT 1
 CONTENT:
• Meaning & Definition of
Production and Operations Management , Classification
• Objectives and Scope of Production and Operations
Management
• Automation-Meaning and Definition, Need and Types
of Automation - Advantages and Disadvantages.
• Waste Management - Scrap and Surplus Disposal,
Salvage and Recovery.
 Production and Operation Management:
• Production Management:
• Production operations management is the process of turning an organization's resources
into goods and services.
• Production management relates to the activities around creating products.
• production management, also called operations management, planning and control of
industrial processes to ensure that they move smoothly at the required level. Techniques
of production management are employed in service as well as in manufacturing
industries.
• Operation Management:
• Operations management has to do with the production and delivery of products and
services.
• Operations management is the administration of business structure, practices, and
processes to enhance efficiency and maximize profit. It refers to the management of
functions that a business needs to run effectively day-to-day, including: Overseeing
multiple departments and providing goals.
• Production Management: Definition
“Production management involves planning, organizing, directing, and controlling all
activities of production. It combines the six main elements i.e. money, men, materials,
machines, markets, and methods in order to fulfill different demands of customers.”
• Production management assists in the optimal usage of resources such as machines,
workforce, raw materials, etc.
• It aims to minimize production costs while maximizing profits.
• It makes sure that both the capital and resources are being used efficiently and to their
fullest
• Operation Management: Definition
“Operations management means overseeing and coordinating an organization's operating
system, minimizing disruptions, reducing downtime, and maximizing productivity.
Furthermore, operations management maintains a competitive edge by meeting deadlines and
delivering on time.”
• It is the process of planning, organizing, directing, and controlling the resources needed to
produce goods and services.
• The scope of operations management includes all the activities necessary to plan, design,
and manage the production and distribution process.
 Objectives of Production and Operation Management:
Primary Objectives Secondary Objective
1. Manufacturing Cost
• Reduction in Variable cost
• Reduction in Fixed Cost
• Increase on Volume of Production
1. Machinery and Equipment
• Increased utilization rate of Machinery
2. Product Quality 2. Materials
3. Manufacturing Schedule 3. Manpower
4. Manufacturing Services
“Scope of Production and
Operation Management”
Long Term
Decisions:
Product selection
and Product
Design
Plant Location Plant Layout Capacity Planning
Short Term
Decisions
Production
Planning And
Control
Inventory
Control
Quality
Control
Methods
Study
Maintenance
and
Replacement
Cost
Reduction
And
Control
Integration with
other operational
functions
Automation:
• Automation is Defined as “The technique of making an apparatus, a process, or a
system operate automatically.”
• Automation is "the creation and application of technology to monitor and control the
production and delivery of products and services.”
• In the context of manufacturing, is the use of equipment to automate systems or
production processes. The end goal is to drive greater efficiency by either increasing
production capacity or reducing costs, often both. Automation has become known more
as using machines to reduce work performed by humans.
• Automation is “Minimal human intervention to perform a task.”
 TYPES OF PRODUCTION SYSTEM:
1. Job Shop Production
2. Batch Production
3. Continuous Flow Process
4. Mass Manufacturing of Discrete Products
Types of Automation System:
1. Fixed Automation
2. Programmable Automation
3. Flexible Automation
4. Integrated Automation
 Advantages of Automation:
1. Replacing human operators in tasks that involve hard physical work
2. Replacing humans in task done in dangerous environment (i.e. fire, space, volcanoes,
underwater etc.)
3. Performing tasks that are beyond human capabilities of size, weight, speed, etc.
4. Economy improvement.
5. Reduced operation time and handling time.
 Disadvantages of Automation:
1. Unemployment rate increases
2. Technical Limitation: unable to automate all desired tasks.
3. Security threat/ vulnerability: limited level of intelligence; hence most likely
susceptible to commit error.
4. Unpredictable development cost
5. High initial cost.
Waste Management:
• Waste management refers to the various schemes to manage and dispose of wastes. It
can be by discarding, destroying, processing, recycling, reusing, or controlling wastes.
The prime objective of waste management is to reduce the amount of unusable
materials and to avert potential health and environmental hazards.
• Reducing waste will not only protect the environment but will also save on costs or
reduce expenses for disposal. In the same way, recycling and/or reusing the waste that
is produced benefits the environment by lessening the need to extract resources and
lowers the potential for contamination.
• “Waste management (or waste disposal) includes the activities and actions
required to manage waste from its inception to its final disposal. This includes
the collection, transport, treatment and disposal of waste, together with
monitoring and regulation of the waste management process.”
Types of Waste:
1. Classification Based On Physical Waste 2. Classification Based on Source of Waste
A. Solid Waste
• Glass and Ceramics
• Plastic Waste
• Paper Rubbish
• Metals and Tins
B. Liquid Waste:
• Grease, oil, wash water, Dirty water.
C. Gaseous Waste:
• By-product of some reaction:
C02, H2, NH3, HCL
• House hold/ Domestic Waste
• Industrial Waste
• Medical/ clinical waste
• Agricultural waste
• Commercial Waste
• Mining waste
 The three R’s of Waste Management:
1. Reduce
2. Reuse
3. Recycle
Management of Industrial Waste:
• Disposal of Waste:
Depending upon the characteristics of the wastes, different types of disposal methods
can be used for hazardous and non-hazardous industrial wastes. The most predominant
and widely practiced methods for wastes disposal are :
1. Segregation
2. Utilize Landfills
3. Composting
 Scrap and Surplus:
• Surplus – These materials / equipment do not have immediate use, but
have been amassed due to faulty planning and purchasing. But they do
have a usage value in the future.
• Scrap: Residual materials after expiry of life / main use or left over
materials as waste in the process of completion of recommended
operation cycle.
 Salvage and Recovery:
• Salvage:
Salvaging means the controlled removal of waste material for utilization
• Recovery of waste:
The recovery of waste, as its name indicates, is the process by which a waste
is transformed in order to be used for a new purpose or to substitute
materials within other industrial processes or products.
QUESTIONS FOR UNIT TEST 1: (Any 2)
( Each for 10 Marks)
1.What is Production and operation management? State the scope of
Production and operation Management.
2. Define Automation. Explain the types of automation system with it’s
advantages and disadvantages.
3. What is Waste Management? Explain Various methods of Waste
Management.

More Related Content

Similar to production and operation Management SYBBA-IB

production and operations management(POM) Complete note
production and operations management(POM) Complete note production and operations management(POM) Complete note
production and operations management(POM) Complete note
kabul university
 
Llb i el u 4.3 environment audit
Llb i el u 4.3 environment auditLlb i el u 4.3 environment audit
Llb i el u 4.3 environment audit
Rai University
 
Pom1
Pom1Pom1
Pom1
Pom1Pom1
lean manufacturing.ppt cost profit accounts
lean manufacturing.ppt cost profit accountslean manufacturing.ppt cost profit accounts
lean manufacturing.ppt cost profit accounts
SabaKhalid48
 
Tpm
TpmTpm
chapter one.pdf 2016.pdf
chapter one.pdf 2016.pdfchapter one.pdf 2016.pdf
chapter one.pdf 2016.pdf
gete2
 
OPERATIONS MANAGEMENT- Full Slides.pptx
OPERATIONS MANAGEMENT- Full Slides.pptxOPERATIONS MANAGEMENT- Full Slides.pptx
OPERATIONS MANAGEMENT- Full Slides.pptx
ThusharaVinay
 
Cleaner production
Cleaner productionCleaner production
Cleaner production
HectorUrielOropezaAl
 
Current Goods Manufacturing Practice & Industrial Management
Current Goods Manufacturing Practice & Industrial ManagementCurrent Goods Manufacturing Practice & Industrial Management
Current Goods Manufacturing Practice & Industrial Management
Lukman N Kerur
 
OM.pdf
OM.pdfOM.pdf
Materials Flow Methods & Analysis
Materials Flow Methods & AnalysisMaterials Flow Methods & Analysis
Materials Flow Methods & Analysis
Mahmudul Hasan
 
Production mgmt
Production mgmtProduction mgmt
Production mgmt
Digvijaysinh Gohil
 
Production management v
Production management vProduction management v
Production management v
Binam Ghimire
 
Total Productive Maintenance_Magbatoc.pptx
Total Productive Maintenance_Magbatoc.pptxTotal Productive Maintenance_Magbatoc.pptx
Total Productive Maintenance_Magbatoc.pptx
RichardMagbatoc1
 
Quality 2.pptx
Quality 2.pptxQuality 2.pptx
Quality 2.pptx
nachiketkale5
 
totalproductivemaintenance-210429042245.pptx
totalproductivemaintenance-210429042245.pptxtotalproductivemaintenance-210429042245.pptx
totalproductivemaintenance-210429042245.pptx
RichardMagbatoc1
 
Pm1
Pm1Pm1
PRODUCTION AND OPERATIONS MANAGEMENT.pptx
PRODUCTION AND OPERATIONS MANAGEMENT.pptxPRODUCTION AND OPERATIONS MANAGEMENT.pptx
PRODUCTION AND OPERATIONS MANAGEMENT.pptx
kshitij808555
 
Module-1 Introduction to Operations Management
Module-1 Introduction to Operations ManagementModule-1 Introduction to Operations Management
Module-1 Introduction to Operations Management
NirajMishra67
 

Similar to production and operation Management SYBBA-IB (20)

production and operations management(POM) Complete note
production and operations management(POM) Complete note production and operations management(POM) Complete note
production and operations management(POM) Complete note
 
Llb i el u 4.3 environment audit
Llb i el u 4.3 environment auditLlb i el u 4.3 environment audit
Llb i el u 4.3 environment audit
 
Pom1
Pom1Pom1
Pom1
 
Pom1
Pom1Pom1
Pom1
 
lean manufacturing.ppt cost profit accounts
lean manufacturing.ppt cost profit accountslean manufacturing.ppt cost profit accounts
lean manufacturing.ppt cost profit accounts
 
Tpm
TpmTpm
Tpm
 
chapter one.pdf 2016.pdf
chapter one.pdf 2016.pdfchapter one.pdf 2016.pdf
chapter one.pdf 2016.pdf
 
OPERATIONS MANAGEMENT- Full Slides.pptx
OPERATIONS MANAGEMENT- Full Slides.pptxOPERATIONS MANAGEMENT- Full Slides.pptx
OPERATIONS MANAGEMENT- Full Slides.pptx
 
Cleaner production
Cleaner productionCleaner production
Cleaner production
 
Current Goods Manufacturing Practice & Industrial Management
Current Goods Manufacturing Practice & Industrial ManagementCurrent Goods Manufacturing Practice & Industrial Management
Current Goods Manufacturing Practice & Industrial Management
 
OM.pdf
OM.pdfOM.pdf
OM.pdf
 
Materials Flow Methods & Analysis
Materials Flow Methods & AnalysisMaterials Flow Methods & Analysis
Materials Flow Methods & Analysis
 
Production mgmt
Production mgmtProduction mgmt
Production mgmt
 
Production management v
Production management vProduction management v
Production management v
 
Total Productive Maintenance_Magbatoc.pptx
Total Productive Maintenance_Magbatoc.pptxTotal Productive Maintenance_Magbatoc.pptx
Total Productive Maintenance_Magbatoc.pptx
 
Quality 2.pptx
Quality 2.pptxQuality 2.pptx
Quality 2.pptx
 
totalproductivemaintenance-210429042245.pptx
totalproductivemaintenance-210429042245.pptxtotalproductivemaintenance-210429042245.pptx
totalproductivemaintenance-210429042245.pptx
 
Pm1
Pm1Pm1
Pm1
 
PRODUCTION AND OPERATIONS MANAGEMENT.pptx
PRODUCTION AND OPERATIONS MANAGEMENT.pptxPRODUCTION AND OPERATIONS MANAGEMENT.pptx
PRODUCTION AND OPERATIONS MANAGEMENT.pptx
 
Module-1 Introduction to Operations Management
Module-1 Introduction to Operations ManagementModule-1 Introduction to Operations Management
Module-1 Introduction to Operations Management
 

Recently uploaded

Benner "Expanding Pathways to Publishing Careers"
Benner "Expanding Pathways to Publishing Careers"Benner "Expanding Pathways to Publishing Careers"
Benner "Expanding Pathways to Publishing Careers"
National Information Standards Organization (NISO)
 
writing about opinions about Australia the movie
writing about opinions about Australia the moviewriting about opinions about Australia the movie
writing about opinions about Australia the movie
Nicholas Montgomery
 
REASIGNACION 2024 UGEL CHUPACA 2024 UGEL CHUPACA.pdf
REASIGNACION 2024 UGEL CHUPACA 2024 UGEL CHUPACA.pdfREASIGNACION 2024 UGEL CHUPACA 2024 UGEL CHUPACA.pdf
REASIGNACION 2024 UGEL CHUPACA 2024 UGEL CHUPACA.pdf
giancarloi8888
 
Beyond Degrees - Empowering the Workforce in the Context of Skills-First.pptx
Beyond Degrees - Empowering the Workforce in the Context of Skills-First.pptxBeyond Degrees - Empowering the Workforce in the Context of Skills-First.pptx
Beyond Degrees - Empowering the Workforce in the Context of Skills-First.pptx
EduSkills OECD
 
The History of Stoke Newington Street Names
The History of Stoke Newington Street NamesThe History of Stoke Newington Street Names
The History of Stoke Newington Street Names
History of Stoke Newington
 
Pharmaceutics Pharmaceuticals best of brub
Pharmaceutics Pharmaceuticals best of brubPharmaceutics Pharmaceuticals best of brub
Pharmaceutics Pharmaceuticals best of brub
danielkiash986
 
How to Make a Field Mandatory in Odoo 17
How to Make a Field Mandatory in Odoo 17How to Make a Field Mandatory in Odoo 17
How to Make a Field Mandatory in Odoo 17
Celine George
 
Bonku-Babus-Friend by Sathyajith Ray (9)
Bonku-Babus-Friend by Sathyajith Ray  (9)Bonku-Babus-Friend by Sathyajith Ray  (9)
Bonku-Babus-Friend by Sathyajith Ray (9)
nitinpv4ai
 
Chapter wise All Notes of First year Basic Civil Engineering.pptx
Chapter wise All Notes of First year Basic Civil Engineering.pptxChapter wise All Notes of First year Basic Civil Engineering.pptx
Chapter wise All Notes of First year Basic Civil Engineering.pptx
Denish Jangid
 
Standardized tool for Intelligence test.
Standardized tool for Intelligence test.Standardized tool for Intelligence test.
Standardized tool for Intelligence test.
deepaannamalai16
 
C1 Rubenstein AP HuG xxxxxxxxxxxxxx.pptx
C1 Rubenstein AP HuG xxxxxxxxxxxxxx.pptxC1 Rubenstein AP HuG xxxxxxxxxxxxxx.pptx
C1 Rubenstein AP HuG xxxxxxxxxxxxxx.pptx
mulvey2
 
Wound healing PPT
Wound healing PPTWound healing PPT
Wound healing PPT
Jyoti Chand
 
Film vocab for eal 3 students: Australia the movie
Film vocab for eal 3 students: Australia the movieFilm vocab for eal 3 students: Australia the movie
Film vocab for eal 3 students: Australia the movie
Nicholas Montgomery
 
Pengantar Penggunaan Flutter - Dart programming language1.pptx
Pengantar Penggunaan Flutter - Dart programming language1.pptxPengantar Penggunaan Flutter - Dart programming language1.pptx
Pengantar Penggunaan Flutter - Dart programming language1.pptx
Fajar Baskoro
 
A Independência da América Espanhola LAPBOOK.pdf
A Independência da América Espanhola LAPBOOK.pdfA Independência da América Espanhola LAPBOOK.pdf
A Independência da América Espanhola LAPBOOK.pdf
Jean Carlos Nunes Paixão
 
Electric Fetus - Record Store Scavenger Hunt
Electric Fetus - Record Store Scavenger HuntElectric Fetus - Record Store Scavenger Hunt
Electric Fetus - Record Store Scavenger Hunt
RamseyBerglund
 
HYPERTENSION - SLIDE SHARE PRESENTATION.
HYPERTENSION - SLIDE SHARE PRESENTATION.HYPERTENSION - SLIDE SHARE PRESENTATION.
HYPERTENSION - SLIDE SHARE PRESENTATION.
deepaannamalai16
 
spot a liar (Haiqa 146).pptx Technical writhing and presentation skills
spot a liar (Haiqa 146).pptx Technical writhing and presentation skillsspot a liar (Haiqa 146).pptx Technical writhing and presentation skills
spot a liar (Haiqa 146).pptx Technical writhing and presentation skills
haiqairshad
 
LAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UP
LAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UPLAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UP
LAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UP
RAHUL
 
math operations ued in python and all used
math operations ued in python and all usedmath operations ued in python and all used
math operations ued in python and all used
ssuser13ffe4
 

Recently uploaded (20)

Benner "Expanding Pathways to Publishing Careers"
Benner "Expanding Pathways to Publishing Careers"Benner "Expanding Pathways to Publishing Careers"
Benner "Expanding Pathways to Publishing Careers"
 
writing about opinions about Australia the movie
writing about opinions about Australia the moviewriting about opinions about Australia the movie
writing about opinions about Australia the movie
 
REASIGNACION 2024 UGEL CHUPACA 2024 UGEL CHUPACA.pdf
REASIGNACION 2024 UGEL CHUPACA 2024 UGEL CHUPACA.pdfREASIGNACION 2024 UGEL CHUPACA 2024 UGEL CHUPACA.pdf
REASIGNACION 2024 UGEL CHUPACA 2024 UGEL CHUPACA.pdf
 
Beyond Degrees - Empowering the Workforce in the Context of Skills-First.pptx
Beyond Degrees - Empowering the Workforce in the Context of Skills-First.pptxBeyond Degrees - Empowering the Workforce in the Context of Skills-First.pptx
Beyond Degrees - Empowering the Workforce in the Context of Skills-First.pptx
 
The History of Stoke Newington Street Names
The History of Stoke Newington Street NamesThe History of Stoke Newington Street Names
The History of Stoke Newington Street Names
 
Pharmaceutics Pharmaceuticals best of brub
Pharmaceutics Pharmaceuticals best of brubPharmaceutics Pharmaceuticals best of brub
Pharmaceutics Pharmaceuticals best of brub
 
How to Make a Field Mandatory in Odoo 17
How to Make a Field Mandatory in Odoo 17How to Make a Field Mandatory in Odoo 17
How to Make a Field Mandatory in Odoo 17
 
Bonku-Babus-Friend by Sathyajith Ray (9)
Bonku-Babus-Friend by Sathyajith Ray  (9)Bonku-Babus-Friend by Sathyajith Ray  (9)
Bonku-Babus-Friend by Sathyajith Ray (9)
 
Chapter wise All Notes of First year Basic Civil Engineering.pptx
Chapter wise All Notes of First year Basic Civil Engineering.pptxChapter wise All Notes of First year Basic Civil Engineering.pptx
Chapter wise All Notes of First year Basic Civil Engineering.pptx
 
Standardized tool for Intelligence test.
Standardized tool for Intelligence test.Standardized tool for Intelligence test.
Standardized tool for Intelligence test.
 
C1 Rubenstein AP HuG xxxxxxxxxxxxxx.pptx
C1 Rubenstein AP HuG xxxxxxxxxxxxxx.pptxC1 Rubenstein AP HuG xxxxxxxxxxxxxx.pptx
C1 Rubenstein AP HuG xxxxxxxxxxxxxx.pptx
 
Wound healing PPT
Wound healing PPTWound healing PPT
Wound healing PPT
 
Film vocab for eal 3 students: Australia the movie
Film vocab for eal 3 students: Australia the movieFilm vocab for eal 3 students: Australia the movie
Film vocab for eal 3 students: Australia the movie
 
Pengantar Penggunaan Flutter - Dart programming language1.pptx
Pengantar Penggunaan Flutter - Dart programming language1.pptxPengantar Penggunaan Flutter - Dart programming language1.pptx
Pengantar Penggunaan Flutter - Dart programming language1.pptx
 
A Independência da América Espanhola LAPBOOK.pdf
A Independência da América Espanhola LAPBOOK.pdfA Independência da América Espanhola LAPBOOK.pdf
A Independência da América Espanhola LAPBOOK.pdf
 
Electric Fetus - Record Store Scavenger Hunt
Electric Fetus - Record Store Scavenger HuntElectric Fetus - Record Store Scavenger Hunt
Electric Fetus - Record Store Scavenger Hunt
 
HYPERTENSION - SLIDE SHARE PRESENTATION.
HYPERTENSION - SLIDE SHARE PRESENTATION.HYPERTENSION - SLIDE SHARE PRESENTATION.
HYPERTENSION - SLIDE SHARE PRESENTATION.
 
spot a liar (Haiqa 146).pptx Technical writhing and presentation skills
spot a liar (Haiqa 146).pptx Technical writhing and presentation skillsspot a liar (Haiqa 146).pptx Technical writhing and presentation skills
spot a liar (Haiqa 146).pptx Technical writhing and presentation skills
 
LAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UP
LAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UPLAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UP
LAND USE LAND COVER AND NDVI OF MIRZAPUR DISTRICT, UP
 
math operations ued in python and all used
math operations ued in python and all usedmath operations ued in python and all used
math operations ued in python and all used
 

production and operation Management SYBBA-IB

  • 1. INTRODUCTION TO PRODUCTION AND OPERARTION MANAGEMENT Prepared by- Prof. Mayuree R. Londhe UNIT 1
  • 2.  CONTENT: • Meaning & Definition of Production and Operations Management , Classification • Objectives and Scope of Production and Operations Management • Automation-Meaning and Definition, Need and Types of Automation - Advantages and Disadvantages. • Waste Management - Scrap and Surplus Disposal, Salvage and Recovery.
  • 3.  Production and Operation Management: • Production Management: • Production operations management is the process of turning an organization's resources into goods and services. • Production management relates to the activities around creating products. • production management, also called operations management, planning and control of industrial processes to ensure that they move smoothly at the required level. Techniques of production management are employed in service as well as in manufacturing industries. • Operation Management: • Operations management has to do with the production and delivery of products and services. • Operations management is the administration of business structure, practices, and processes to enhance efficiency and maximize profit. It refers to the management of functions that a business needs to run effectively day-to-day, including: Overseeing multiple departments and providing goals.
  • 4. • Production Management: Definition “Production management involves planning, organizing, directing, and controlling all activities of production. It combines the six main elements i.e. money, men, materials, machines, markets, and methods in order to fulfill different demands of customers.” • Production management assists in the optimal usage of resources such as machines, workforce, raw materials, etc. • It aims to minimize production costs while maximizing profits. • It makes sure that both the capital and resources are being used efficiently and to their fullest • Operation Management: Definition “Operations management means overseeing and coordinating an organization's operating system, minimizing disruptions, reducing downtime, and maximizing productivity. Furthermore, operations management maintains a competitive edge by meeting deadlines and delivering on time.” • It is the process of planning, organizing, directing, and controlling the resources needed to produce goods and services. • The scope of operations management includes all the activities necessary to plan, design, and manage the production and distribution process.
  • 5.  Objectives of Production and Operation Management: Primary Objectives Secondary Objective 1. Manufacturing Cost • Reduction in Variable cost • Reduction in Fixed Cost • Increase on Volume of Production 1. Machinery and Equipment • Increased utilization rate of Machinery 2. Product Quality 2. Materials 3. Manufacturing Schedule 3. Manpower 4. Manufacturing Services
  • 6. “Scope of Production and Operation Management” Long Term Decisions: Product selection and Product Design Plant Location Plant Layout Capacity Planning Short Term Decisions Production Planning And Control Inventory Control Quality Control Methods Study Maintenance and Replacement Cost Reduction And Control Integration with other operational functions
  • 7. Automation: • Automation is Defined as “The technique of making an apparatus, a process, or a system operate automatically.” • Automation is "the creation and application of technology to monitor and control the production and delivery of products and services.” • In the context of manufacturing, is the use of equipment to automate systems or production processes. The end goal is to drive greater efficiency by either increasing production capacity or reducing costs, often both. Automation has become known more as using machines to reduce work performed by humans. • Automation is “Minimal human intervention to perform a task.”
  • 8.  TYPES OF PRODUCTION SYSTEM: 1. Job Shop Production 2. Batch Production 3. Continuous Flow Process 4. Mass Manufacturing of Discrete Products Types of Automation System: 1. Fixed Automation 2. Programmable Automation 3. Flexible Automation 4. Integrated Automation
  • 9.  Advantages of Automation: 1. Replacing human operators in tasks that involve hard physical work 2. Replacing humans in task done in dangerous environment (i.e. fire, space, volcanoes, underwater etc.) 3. Performing tasks that are beyond human capabilities of size, weight, speed, etc. 4. Economy improvement. 5. Reduced operation time and handling time.  Disadvantages of Automation: 1. Unemployment rate increases 2. Technical Limitation: unable to automate all desired tasks. 3. Security threat/ vulnerability: limited level of intelligence; hence most likely susceptible to commit error. 4. Unpredictable development cost 5. High initial cost.
  • 10. Waste Management: • Waste management refers to the various schemes to manage and dispose of wastes. It can be by discarding, destroying, processing, recycling, reusing, or controlling wastes. The prime objective of waste management is to reduce the amount of unusable materials and to avert potential health and environmental hazards. • Reducing waste will not only protect the environment but will also save on costs or reduce expenses for disposal. In the same way, recycling and/or reusing the waste that is produced benefits the environment by lessening the need to extract resources and lowers the potential for contamination. • “Waste management (or waste disposal) includes the activities and actions required to manage waste from its inception to its final disposal. This includes the collection, transport, treatment and disposal of waste, together with monitoring and regulation of the waste management process.”
  • 11. Types of Waste: 1. Classification Based On Physical Waste 2. Classification Based on Source of Waste A. Solid Waste • Glass and Ceramics • Plastic Waste • Paper Rubbish • Metals and Tins B. Liquid Waste: • Grease, oil, wash water, Dirty water. C. Gaseous Waste: • By-product of some reaction: C02, H2, NH3, HCL • House hold/ Domestic Waste • Industrial Waste • Medical/ clinical waste • Agricultural waste • Commercial Waste • Mining waste
  • 12.  The three R’s of Waste Management: 1. Reduce 2. Reuse 3. Recycle Management of Industrial Waste: • Disposal of Waste: Depending upon the characteristics of the wastes, different types of disposal methods can be used for hazardous and non-hazardous industrial wastes. The most predominant and widely practiced methods for wastes disposal are : 1. Segregation 2. Utilize Landfills 3. Composting
  • 13.  Scrap and Surplus: • Surplus – These materials / equipment do not have immediate use, but have been amassed due to faulty planning and purchasing. But they do have a usage value in the future. • Scrap: Residual materials after expiry of life / main use or left over materials as waste in the process of completion of recommended operation cycle.  Salvage and Recovery: • Salvage: Salvaging means the controlled removal of waste material for utilization • Recovery of waste: The recovery of waste, as its name indicates, is the process by which a waste is transformed in order to be used for a new purpose or to substitute materials within other industrial processes or products.
  • 14. QUESTIONS FOR UNIT TEST 1: (Any 2) ( Each for 10 Marks) 1.What is Production and operation management? State the scope of Production and operation Management. 2. Define Automation. Explain the types of automation system with it’s advantages and disadvantages. 3. What is Waste Management? Explain Various methods of Waste Management.