Product development process with example.

1. PRODUCT
DEVELOPMENT
PRESENTED
BY:
Hiran Gabriel D J
17/12/18 TANK OVER FLOW DEDUCTOR 1

2. Existing products and process
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3. PROBLEM
STATEMENT
People often observe water tank levels by physical inspection
methods. Since water tanks are mostly placed on roof tops there is a chance
for the observer to slip resulting in loss of lives. Thus, there is a need of a
device which monitors the level of the water tank arises.
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4. Morphological chart
PARAMETERS OPTION 1 OPTION 2 OPTION 3
CONTROLLER Raspberry pi Arduino Embedded circuit
SENSOR Ultra sonic Proximity -
ALARM Led Buzzer Buzzer and led
MODULES 3 2 1
COST 1000 750 500
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5. Water tank over
flow deduction
Problems associated
with over flow
• Wastage of water
• Depletion of ground water
• Creates marshy surfaces.
• Slippery areas.
Existing
methods
• Physical inspection.
• Flow sensor method.
Problems
with old
methods
• Slipping.
• Not suitable for apartments.
• Poor overflow prediction
tank over
flow detector
New technology
• Prediction of overflow.
• Alarm.
• No physical inspection.
Advantages
of new
method
• SMS alerts.
• Automatic off.
• Level tracking.
517/12/18 TANK OVER FLOW DEDUCTOR

6. COMPONENTS
JUMPER CABLES ARDUINO UNO ULTRA SONIC SENSOR BUZZER

7. Product
717/12/18 TANK OVER FLOW DEDUCTOR

8. PESTEL
ANALYSIS POLITICAL
• Subsidiary by government
TECHNOLOGY
• Automation.
• Easily adoptable.
• Cost efficient.
SOCIAL
• Improves living standard
of people.
• Prevents slipping of the
observer.
• Very useful for apartments.
ECONOMIC
• Reduces on time of pump.
• Optimum filling of tank.
• Less electricity cost.
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9. SWOT
ANALSIS
O T
S W
• Peoples
attitude.
• Emerging
automatic
off pumps.
• Competitor
Crompton is
developing a
new product.
• Less number of
dealerships.
• Trustworthy
firm.
• Brand name.
• Good service
history.
• Increasing
apartments.
• Individual
needs.
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10. Transient
current
Measure
distance
Emit and
receive
ultrasonic waves
Ultra sonic
waves
Ultra sonic
sensor
Monitor water
level
Alert overflow
How why
InputOutput
Scope
Facilitate
inspection with
safety
FAST ANALSYS FOR
Tank over flow detector
10

11. FMEAAnalysis
FAILURE MODE AND EFFECTS ANALYSIS
Item: Tank over flow deductor Responsibility: Hiran Gabriel FMEA number: 123456
Model: Proto 1 Prepared by: Hiran Gabriel Page : 1 of 1
Core Team: Hiran Gabriel FMEA Date (Orig):
Rev: 1
Process
Function
Potential Failure
Mode
Potential Effect(s) of
Failure
Severity
Potential Cause(s)/
Mechanism(s) of Failure
Occurance
Current
Process
Controls
Detection
R
P
N
Recommended Action(s)
Sensing fails to detect fails to alert 10 Sensor failure 2
regular
inspection
3 60 Immediate service
Connectors fails to detect malfunction of unit 6 system failure 1 proper casing 2 20 Immediate service
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12. QFD ANALYSIS
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13. TRIZ
Segmentation
– 3 parts
1
Taking out -
observer
2
Universality
3
Self-Service
4
13
17/12/18 TANK OVER FLOW DEDUCTOR

14. THANK YOU
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17/12/18 TANK OVER FLOW DEDUCTOR