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Process Management

The management of any activity can be usefully construed as the management of processes,
where a process is understood to be any system, procedure or routine that converts particular
inputs to particular outputs with some predictability.

There are both natural processes such as condensation, evaporation and erosion, and man-made
processes such as manufacturing and patient care. In each case, these processes are members of a
hierarchy of processes. That is, they are at the same time both components of some more
encompassing process (e.g., business and health care, respectively) and are themselves composed
of yet other processes (e.g., production scheduling, machining and inspection in the case of
manufacturing, and scheduling, examining, diagnosing, treating, housing and feeding in the case
of patient care).The component processes that comprise any higher level process can be related
to one another serially (i.e., the output of one becomes the input to another) or in parallel (i.e.,
two processes either receive their inputs from, or provide their outputs to, a common third
process). Where the output of one process becomes the input of another process it is useful to
think of the second process as the “customer” of the first, “supplier,” process.1

Process Management For Whose Benefit?
It is popular in management circles today to emphasize the importance of satisfying customers.
Some very useful tools, most notably quality function deployment (QFD),2 have been developed
to aid in the identification of customer needs and the design of processes to generate products
and services that will satisfy those needs. However, it is important not to neglect others who have
a claim on the performance of a process while attempting to rectify any past neglect of the
customer.

There are always a number of important stakeholders in a process in addition to those that might
be classified as customers in any ordinary sense of that term.             Stakeholders are those
organizations, groups or individuals who must be satisfied to assure the continued viability of the
process. For businesses the stakeholders would typically include the investors and lenders who
furnish the funds required to operate the business, the employees who contribute to and depend
upon the business’s success, the suppliers to the business and the government and community in
which the business is located in addition to the customers. In a hospital the patients would be the
most obvious analog to the customers of a business. However, many other groups of individuals
have an equally important claim on the results of hospital processes including the medical staff,
employees, health care insurers, and the individuals and organizations that pay the premiums.
It would be naive at best to focus on the satisfaction of one or a few stakeholders at the expense

1       Schonberger, Richard J., Building a Chain of Customers: Linking Business Functions to Create the World
Class Company, (The Free Press, New York, 1990).

2       Sullivan, L. P., “Quality Function Deployment,” (Quality Progress, June 1986), p. 39; Stocker, Greg D.,
“Using QFD to Identify Customer Needs,” (Quality Progress, January 1991), p. 120; and Ronald G. Day, Quality
Function Deployment: Linking a Company with Its Customers, (ASQC Quality Press: Milwaukee, 1993).

Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.
Process Management




                               Plan Process                       Improve Process




                              Execute Process                     Control Process




                              Fig. 1. Process Flow Schematic: Process
                                            Management




Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.
Process Management

of others. The challenge of successful process management, whether in business or health care, is
to satisfy all of the stakeholders who have a claim on the process simultaneously. Happily, there
is nothing about the concepts and tools of process management which limits their application to
the satisfaction of any one class of stakeholders.

The Pervasiveness and Importance of Variability
Whether we are dealing with natural or man-made processes, we never have enough knowledge
of the causal relationships underlying the process or of the initial states of the relevant causal
factors, to predict the outcomes from the process with absolute certainty. This means that we can
never completely eliminate variation in the output of our processes.

On the other hand, variation is costly and the costs increase with increased variation. 3 The
management of variation is therefore, an important element of effective process management and
the reason that the most effective approaches are grounded in statistical concepts and
methodologies.

The Four Phases of Process Management
Process management can be usefully separated into four complementary phases: planning,
execution, control and improvement (see Figure 1).

1.      Planning. Planning the process entails the characterization of the process as a set of
        procedures or routines and the demonstration that those routines will produce a
        predictable result with respect to the particular characteristics that are important to
        stakeholders. Such predictable results are know as the "process capability". The
        procedures may be documented in any number of ways from narrative descriptions to
        outlines to flow charts to photographs or video’s. The only criteria that the documentation
        needs to meet is that it adequately supports faithful replication of the process over time
        and execution by different individuals. If the process capability is sufficient to meet
        stakeholder expectations, the process is said to be “capable”.

2.      Execution. Executing the process means carrying out the process plan in accordance
        with the plan for the next higher level process—that is, executing the steps that constitute
        the recruiting plan as called for in the human resource plan,and executing the human
        resource plan as called for in the business plan; or, in a hospital, executing the steps
        prescribed for making an incision (the “incision plan”), in accordance with the plan for
        the operation, which ,in turn, is executed in accordance with the patient care plan). The


3	

     A brief treatment of the “Taguchi loss function” which embodies the losses due to variation can be found in
Provost, Lloyd P. and Norman, Clifford L., “Variation Through the Ages”, Quality Progress, v. xxiii, no. 12
(December 1990), p. 44. See also Douglas C. Montgomery, Introduction to Statistical Quality Control, 2nd Ed.
(Wiley:New York, 1990), pp. 532-33.

Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.
Process Management

        plan for the higher level process tells us when or under what circumstance to execute the
        plan for the lower level process.

3.      Control. Controlling the process entails the assurance that the process is being operated
        as planned and that results of the process are not significantly different than expected.
        The basis for process control is the distinction between expected variation due to
        “common causes” and unexpected variation due to “special causes.”4 Expected variation
        arises from the influence on the process of factors that are unknown to the process
        manager and from factors that are known but not controlled by the process manager.
        Unexpected variation arises from the influence on the process of some factor that is not
        normally present. While control charting may be the technique of choice for process
        control, it is not necessary to make explicit use of control charts to derive value from the
        concepts.

4.	

   Improvement. Improving the process entails the modification of the procedures or
routines and demonstration that the modified routines produce predictable results that are more
desirable than those of the unmodified routines. There are two, non-exclusive, ways in which the
new results might be superior to the old. The way that is commonly recognized is that the
average value of an output characteristic might be improved (e.g., costs or defects reduced,
productivity or revenues increased). A less commonly recognized way to improve a process that
is no less important, is to make it more reliable; that is to reduce the variation in the value of an
output characteristic (e.g, go from 100±20 procedures/day to 100±2 procedures/day).

The Order of Process Management Phases
It is generally necessary to begin with the planning phase and then proceed through the steps an
appropriate sequence. The process of process management has a number of branches where the
appropriate next step is dependent on the circumstances (see Figure 3.).

The Importance of Human Behavior
Since people are important components of a great many of the processes we manage, our success
in managing those processes is heavily dependent on the behavior of the people who play roles in
the process. Understanding of human behavior and the conditions required for people to behave
in accordance with the process plan are therefore critical to the management of such processes.5




4         Deming, “On Some Statistical Aids Toward Economic Production”, (Interfaces, vol. 5, no. 4, August
1975), p. 3 ff.

5        For more on this issue see Konnersman, Paul M., “Empowerment: What People Need in Order to
Perform,” (The Konnersman Group, Marblehead, MA, 1992).

Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.
Process Management


                       Plan Process                                                               Improve Process
                                                 Start

                                              Determine
                               R             Performance                                               R          S   E
                                             Requirement


                               S                Specify                    Incorporate
                                                                                                       Determine How
                                                Process                   Improvement
                                                                                                         to Improve
                                                                                                          Capability
                                               Determine
                               E              Performance
                                              Expectations                                             Identify Cause
                                                                                                         of Variance

                                               Process
                                               Capable?
                                       Yes                      No

                                                                        Yes                             Yes
                                                                 Execution                      No       Favorable
                                                                 per Spec?                               Variance?
                                                       S         No
                           Execute                                                                R
                                                              Correct Process
                           Process                              Execution
                            Spec


                           S       P
                                                                                                        P
                                                           Monitor Process          E
                                                             Parameters

                                                                                         No
                                                             Results As       No          Significant
                                                 Yes         Expected?                    Variance?         Yes
                       Execute
                       Process                                                                     Control Process

                       Fig. 3. Process Flow Diagram: Process Management Process
                                     Logic & Process Data Repositories
                                                  Where:

                       E       Expectations: What performance can the planned process be expected to produce


                               Performance: What performance has executed process actually produced
                       P



                       R       Requirements: What performance is the process required to produce



                       S       Specifications: How shall the process be executed



                               Activity supplies data to the data repository


                               Activity uses data from the data repository




Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.

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Process Management

  • 1. Process Management The management of any activity can be usefully construed as the management of processes, where a process is understood to be any system, procedure or routine that converts particular inputs to particular outputs with some predictability. There are both natural processes such as condensation, evaporation and erosion, and man-made processes such as manufacturing and patient care. In each case, these processes are members of a hierarchy of processes. That is, they are at the same time both components of some more encompassing process (e.g., business and health care, respectively) and are themselves composed of yet other processes (e.g., production scheduling, machining and inspection in the case of manufacturing, and scheduling, examining, diagnosing, treating, housing and feeding in the case of patient care).The component processes that comprise any higher level process can be related to one another serially (i.e., the output of one becomes the input to another) or in parallel (i.e., two processes either receive their inputs from, or provide their outputs to, a common third process). Where the output of one process becomes the input of another process it is useful to think of the second process as the “customer” of the first, “supplier,” process.1 Process Management For Whose Benefit? It is popular in management circles today to emphasize the importance of satisfying customers. Some very useful tools, most notably quality function deployment (QFD),2 have been developed to aid in the identification of customer needs and the design of processes to generate products and services that will satisfy those needs. However, it is important not to neglect others who have a claim on the performance of a process while attempting to rectify any past neglect of the customer. There are always a number of important stakeholders in a process in addition to those that might be classified as customers in any ordinary sense of that term. Stakeholders are those organizations, groups or individuals who must be satisfied to assure the continued viability of the process. For businesses the stakeholders would typically include the investors and lenders who furnish the funds required to operate the business, the employees who contribute to and depend upon the business’s success, the suppliers to the business and the government and community in which the business is located in addition to the customers. In a hospital the patients would be the most obvious analog to the customers of a business. However, many other groups of individuals have an equally important claim on the results of hospital processes including the medical staff, employees, health care insurers, and the individuals and organizations that pay the premiums. It would be naive at best to focus on the satisfaction of one or a few stakeholders at the expense 1 Schonberger, Richard J., Building a Chain of Customers: Linking Business Functions to Create the World Class Company, (The Free Press, New York, 1990). 2 Sullivan, L. P., “Quality Function Deployment,” (Quality Progress, June 1986), p. 39; Stocker, Greg D., “Using QFD to Identify Customer Needs,” (Quality Progress, January 1991), p. 120; and Ronald G. Day, Quality Function Deployment: Linking a Company with Its Customers, (ASQC Quality Press: Milwaukee, 1993). Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.
  • 2. Process Management Plan Process Improve Process Execute Process Control Process Fig. 1. Process Flow Schematic: Process Management Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.
  • 3. Process Management of others. The challenge of successful process management, whether in business or health care, is to satisfy all of the stakeholders who have a claim on the process simultaneously. Happily, there is nothing about the concepts and tools of process management which limits their application to the satisfaction of any one class of stakeholders. The Pervasiveness and Importance of Variability Whether we are dealing with natural or man-made processes, we never have enough knowledge of the causal relationships underlying the process or of the initial states of the relevant causal factors, to predict the outcomes from the process with absolute certainty. This means that we can never completely eliminate variation in the output of our processes. On the other hand, variation is costly and the costs increase with increased variation. 3 The management of variation is therefore, an important element of effective process management and the reason that the most effective approaches are grounded in statistical concepts and methodologies. The Four Phases of Process Management Process management can be usefully separated into four complementary phases: planning, execution, control and improvement (see Figure 1). 1. Planning. Planning the process entails the characterization of the process as a set of procedures or routines and the demonstration that those routines will produce a predictable result with respect to the particular characteristics that are important to stakeholders. Such predictable results are know as the "process capability". The procedures may be documented in any number of ways from narrative descriptions to outlines to flow charts to photographs or video’s. The only criteria that the documentation needs to meet is that it adequately supports faithful replication of the process over time and execution by different individuals. If the process capability is sufficient to meet stakeholder expectations, the process is said to be “capable”. 2. Execution. Executing the process means carrying out the process plan in accordance with the plan for the next higher level process—that is, executing the steps that constitute the recruiting plan as called for in the human resource plan,and executing the human resource plan as called for in the business plan; or, in a hospital, executing the steps prescribed for making an incision (the “incision plan”), in accordance with the plan for the operation, which ,in turn, is executed in accordance with the patient care plan). The 3 A brief treatment of the “Taguchi loss function” which embodies the losses due to variation can be found in Provost, Lloyd P. and Norman, Clifford L., “Variation Through the Ages”, Quality Progress, v. xxiii, no. 12 (December 1990), p. 44. See also Douglas C. Montgomery, Introduction to Statistical Quality Control, 2nd Ed. (Wiley:New York, 1990), pp. 532-33. Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.
  • 4. Process Management plan for the higher level process tells us when or under what circumstance to execute the plan for the lower level process. 3. Control. Controlling the process entails the assurance that the process is being operated as planned and that results of the process are not significantly different than expected. The basis for process control is the distinction between expected variation due to “common causes” and unexpected variation due to “special causes.”4 Expected variation arises from the influence on the process of factors that are unknown to the process manager and from factors that are known but not controlled by the process manager. Unexpected variation arises from the influence on the process of some factor that is not normally present. While control charting may be the technique of choice for process control, it is not necessary to make explicit use of control charts to derive value from the concepts. 4. Improvement. Improving the process entails the modification of the procedures or routines and demonstration that the modified routines produce predictable results that are more desirable than those of the unmodified routines. There are two, non-exclusive, ways in which the new results might be superior to the old. The way that is commonly recognized is that the average value of an output characteristic might be improved (e.g., costs or defects reduced, productivity or revenues increased). A less commonly recognized way to improve a process that is no less important, is to make it more reliable; that is to reduce the variation in the value of an output characteristic (e.g, go from 100±20 procedures/day to 100±2 procedures/day). The Order of Process Management Phases It is generally necessary to begin with the planning phase and then proceed through the steps an appropriate sequence. The process of process management has a number of branches where the appropriate next step is dependent on the circumstances (see Figure 3.). The Importance of Human Behavior Since people are important components of a great many of the processes we manage, our success in managing those processes is heavily dependent on the behavior of the people who play roles in the process. Understanding of human behavior and the conditions required for people to behave in accordance with the process plan are therefore critical to the management of such processes.5 4 Deming, “On Some Statistical Aids Toward Economic Production”, (Interfaces, vol. 5, no. 4, August 1975), p. 3 ff. 5 For more on this issue see Konnersman, Paul M., “Empowerment: What People Need in Order to Perform,” (The Konnersman Group, Marblehead, MA, 1992). Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.
  • 5. Process Management Plan Process Improve Process Start Determine R Performance R S E Requirement S Specify Incorporate Determine How Process Improvement to Improve Capability Determine E Performance Expectations Identify Cause of Variance Process Capable? Yes No Yes Yes Execution No Favorable per Spec? Variance? S No Execute R Correct Process Process Execution Spec S P P Monitor Process E Parameters No Results As No Significant Yes Expected? Variance? Yes Execute Process Control Process Fig. 3. Process Flow Diagram: Process Management Process Logic & Process Data Repositories Where: E Expectations: What performance can the planned process be expected to produce Performance: What performance has executed process actually produced P R Requirements: What performance is the process required to produce S Specifications: How shall the process be executed Activity supplies data to the data repository Activity uses data from the data repository Copyright © 1993, 2012 Paul M. Konnersman. All rights reserved.