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Overview of Asphalt
Rubber Binder Production
H. Barry Takallou, Ph.D., P.E.
President & CEO
CRM Co, LLC
(949) 887-2258
btakallou@crmrubber.com
Established Markets
Currently, CRM recycles over 40 million tires annually for
use in Rubberized Asphalt Pavements, Synthetic Turf, and
Rubber Molded Product industries
Every mile of Rubberized
Asphalt Road recycles 4,000
waste tires.
25,000 recycled waste tires
go into each field.
Rubber flooring mats are
great for office, residential,
hospital and gyms.
CRM designs and builds its tire recycling
facilities, supported by a team of electrical,
mechanical, industrial, and civil engineers.
End-of-Life Tires are Collected and Processed
into Crumb Rubber for use in the production
of Rubber Modified Asphalt
• The chips are fed into the granulation
department where the chips are
reduced further in size while separating
steel and fabric
• The grinding department finalizes the
size of the crumb rubber for final
packaging
• The freeze chamber is rotated at a slow
speed to reduce tire granulate temperature
from ambient to glass transition
temperature of ‐180oc (‐290of)
• The liquid nitrogen is injected from a 30,000
gallon tank into the freeze chamber
• The frozen tire granulates are discharged
from the end of the freeze tunnel by gravity
into the three hammer mills
Ambient Production
• Whole tires are shredded into two‐
inch chips then continue through
production at ambient temperature
Cryogenic Production
• Whole tires are shredded to two‐inch chips
then fed into the Cryogenic production line
CRM Crumb Rubber Production Technologies
CRM Primary Shredding Department
CRM Secondary Shredding Department
Granulation Department
Metal Detection
Wire Separation
Fiber Separation
Classification Department
Bagging Department
Final Product & Shipping
Asphalt Rubber Binder Components
1. Scrap Tire Modifier
2. High Natural Crumb Rubber
3. Asphalt Modifier (Extender Oil)
4. Anti-strip agents if necessary
Mixing and Storing Asphalt Rubber
Binder
1. Proportions are determined during asphalt
rubber binder design.
2. ARB is proportioned with a computer-controlled
blender
3. ARB is interacted with agitation for a minimum of
45 minutes at temperatures between 375F (190
C) and 425F (218C).
Testing for Use
1. Viscosity is tested after the ARB has reacted for
45 minutes.
2. Hand held rotational viscometers (Haake, Rion or
equivalent) are used to monitor the viscosity over
time for quality control and assurance.
3. Viscosity at 375F (190C) must be between 1500
and 4000 centipoise.

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Presentation by CRM on RHMA

  • 1. Overview of Asphalt Rubber Binder Production H. Barry Takallou, Ph.D., P.E. President & CEO CRM Co, LLC (949) 887-2258 btakallou@crmrubber.com
  • 2.
  • 3. Established Markets Currently, CRM recycles over 40 million tires annually for use in Rubberized Asphalt Pavements, Synthetic Turf, and Rubber Molded Product industries Every mile of Rubberized Asphalt Road recycles 4,000 waste tires. 25,000 recycled waste tires go into each field. Rubber flooring mats are great for office, residential, hospital and gyms.
  • 4. CRM designs and builds its tire recycling facilities, supported by a team of electrical, mechanical, industrial, and civil engineers.
  • 5. End-of-Life Tires are Collected and Processed into Crumb Rubber for use in the production of Rubber Modified Asphalt
  • 6. • The chips are fed into the granulation department where the chips are reduced further in size while separating steel and fabric • The grinding department finalizes the size of the crumb rubber for final packaging • The freeze chamber is rotated at a slow speed to reduce tire granulate temperature from ambient to glass transition temperature of ‐180oc (‐290of) • The liquid nitrogen is injected from a 30,000 gallon tank into the freeze chamber • The frozen tire granulates are discharged from the end of the freeze tunnel by gravity into the three hammer mills Ambient Production • Whole tires are shredded into two‐ inch chips then continue through production at ambient temperature Cryogenic Production • Whole tires are shredded to two‐inch chips then fed into the Cryogenic production line CRM Crumb Rubber Production Technologies
  • 15. Final Product & Shipping
  • 16. Asphalt Rubber Binder Components 1. Scrap Tire Modifier 2. High Natural Crumb Rubber 3. Asphalt Modifier (Extender Oil) 4. Anti-strip agents if necessary
  • 17. Mixing and Storing Asphalt Rubber Binder 1. Proportions are determined during asphalt rubber binder design. 2. ARB is proportioned with a computer-controlled blender 3. ARB is interacted with agitation for a minimum of 45 minutes at temperatures between 375F (190 C) and 425F (218C).
  • 18. Testing for Use 1. Viscosity is tested after the ARB has reacted for 45 minutes. 2. Hand held rotational viscometers (Haake, Rion or equivalent) are used to monitor the viscosity over time for quality control and assurance. 3. Viscosity at 375F (190C) must be between 1500 and 4000 centipoise.