Prabu R is a mechanical engineer with over two years of experience in reliability testing, fixture design, and simulation. He currently works as a Designing & Validation Engineer at SKC Environ Lab Private Limited in Bangalore, where he is responsible for installation, commissioning, and execution of vibration, environmental, and other reliability tests. Prabu has experience designing fixtures and conducting simulations for automotive and electronics companies. He is proficient in various testing standards and has experience with vibration, shock, temperature, and other mechanical tests.
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Advanced Materials International Forum, Bari 18-19 settembre, conferenza internazionale dedicata ai materiali avanzati e alle loro possibili applicazioni nei settori industriali, con un focus particolare sui trasporti (aerospazio, automotive, navale e cantieristico).
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Experience:
• Experience in Product Design & Development, Analysis and Documentation Technology.
SUMMARY OF EXPERIENCE:
• 4+ years of Experience in New Product Design & Development, Analysis & Documentation.
• Experience in Design, Development and Modification of Plastics, Castings, Machined, Sheet metal (parts & Assemblies).
• Matching and Problem solving skills during manufacturing activities.
• Mechanical Engineering functions and Numerical Calculations.
• Knowledge of various ESS, ET & Q.A tests (Shock & Vibration, Acceleration Test Rain-Shower, EMI & EMC, Salt & Corrosion Tests, according to JSS-55555 standards).
• UNIGRAPHICS (NX) : Part Modelling (castings), Sheet metal, Plastic Design, Assembly,
Detailing & Drafting & Rendering.
• SOLIDWORKS: Part modelling (castings), Sheet metal, Plastic Design, Assembly, Detailing & Drafting & Rendering.
• SIMULATION: Static Analysis by using Simulation Premium.
• GD & T: Knowledge of GD&T using (ASME Standards Y14.5).
• AUTO CAD: 2D Drafting, Detailing & Dimensioning as per GD&T using (ASME Standards Y14.5).
• DFRM: Knowledge of Design for Reliability & Maintainability.
• DFA, DFM & DFMEA: Knowledge of Design for Assembly, Design for Manufacturability & Design for failure mode and effective analysis.
• STEALTH DESIGN: Good Knowledge of stealth Design Concepts.
• SAP (PLM): Creating Material Master, Creating & Uploading of Drawing, Creating BOM, Releasing Engineering Drawings, Creating ECR etc.
• SIX SIGMA: Basic Knowledge of Six sigma principles.
• ROHS: Restriction of Hazardous Substances Compliance.
• RENDERING & ANIMATION: Rendering of Products by using Photo view360 & Key shot tools.
• Reverse engineering.
• Tolerance stack up analysis.
• Frequent interaction with clients & vendors.
• Product Data Management Activities
• Customer Interaction.
• Estimation, Planning Documents, Deliveries.
1. Prabu R
Telephone: +91 9092806441
Email: ram.prabz21@gmail.com
Profile
Mechanical Engineer with two years of experience in the stream of Reliability, New Product
Development, Designing, and Testing. Hands on experience in mechanical fixture designing and model
simulation, understanding the standards, execution of the tests, basics of automation and LABVIEW
interface. Responsible for product analysing and report presentation with the client / OEM’s. Liable
person for the operation and safety of men and machines.
Career Summary
Designation Designing & Validation Engineer
Organization SKC Environ Lab Private Limited, Bangalore.
Duration 21 January 2014 to Present.
Detailedjob Summary
Installation, Commissioning, Execution of Vibration test, Environmental tests & other reliability
test machines.
Having experienced in fixture designing and basic simulation for some of the giant likly
Daimler, Mahindra & Mahindra, Hyundai, Bosch, Toyota, Mann Hummel, TE, Magna Closure,
Amphenol, KSS.
Able to interpret with various Testing Standards, Methods like IEC, MIL, ISO, ECR,USCAR,
JIS, ASTM,MBN, IS, KES …
Report preparation of the Instruments calibrated/tested for issuing of certificate as per
National/International Standards & Preparation of quality related documentation for NABL
auditing & ISO auditing.
Able to interpret with various Testing Standards, Methods like IEC, MIL, ISO, ECR,USCAR,
JIS, ASTM,MBN, IS, KES …
Hands on experience in automation using PLC, and National Instruments.
Proficient in handling communications with Global Suppliers, vendors, etc.
Expertise in Vibration testing
Delivering Testing Projects from conception to completion including projects coordination and
liaising with clients, project team, and commercial team.
Knowledge on GD&T, 5WHY, 6 sigma, Kaizen, 5S, Reverse Engineering, Problem Definition,
and Strategic Planning.
Form good working relationships with clients.
Analysis of components & feasibility study for Vibration, Noise testing, Environmental testing.
Witnessed the CMM inspection and has knowledge to deliver the quality product.
Drop testing has been performed and found out the ability of electronic and electrical equipment
to withstand the shocks normally induced when it is dropped or roughly handled during its use.
2. Vibration testing of various Automobile, Electronics, Manufacturing and R&D products.
Random vibration test.
Transportation vibration testing
Sinusoidal vibration test
Resonance search test
Vibration endurance (Resonance Dwell) test
Shock test & Bump test
Involved in manpower and line allocation, setting targets and achieving schedules.
Nature of Work
Fixture Designing The fixture had been developed to accommodate the testing products. Preparing
all approved layouts and scheme drawing for manufacturing the Product. Some of
the momentous projects like Lambda sensor bracket, Cable lug, Roof Console,
Back door assembly for many OEM clients like Daimler, Mahindra Reva, Toyoda
Gosei, Bosch, GE,Wipro, etc..,
Model Simulation The developed fixture will be simulated to find out the resonance of the structure
and optimised to meet the customer specifications. Some of the typical projects
are Lambda sensor bracket, Slipping.
Product Testing The testing products had been subjected to various Environmental Conditions like
Vibration tests, Natural Frequency test, Hot, Cold & Humidity tests, Thermal
Shock, Damp heat , Ingress Protection tests, Ozone test, Altitude test, Cyclic
Corrosion tests, Noise test, Tensile and Compression tests, etc., and durability,
endurance, performance of that product will be determined.
Inspection The Quality Report is generated for the conducted test by carefully reviewing the
products before and after the completion of the tests through various measuring
instruments.
Projects Handled
Customer Name Project Name Objective Contribution
Mercedes Benz Lambda Sensor Bracket
To find the failure mode
for developed proto
product
Fixture Designing and
Simulation, Execution
of test, analysing, report
writing and customer
support
General Electric
Aviation
Engine Turbine Blade Verification of Eigen
mode
Project conception to
completion
Tata - ELXI Infusomat
Determination of
deterioration of the
product
Execution of test, report
writing and customer
support
Key I.T Skills
Cad Packages Catia V5 R15, Solidworks 2010, Hypermesh, Optistruct.
Software’s iTools, Vibration Controller, MS Office
3. Education
Bachelor of
Engineering
Diploma
Mechanical Engineering at 8.21 CGPA
Government College of Engineering, Salem
Mechanical Engineering at 97.6 %
Thiagarajar Polytechnic College, Salem.
SSLC Little Flower higher Secondary School, Salem 89 %
Key Take ways
Took part in technical discussions with various customers and has the ability to find the
customer needs,
Part of the NABL accreditation project in the process establishing the company standards
Analyse & understand customer specific requirements & Flow down of customer requirements
to testing.
Calibration of accelerometers, Environmental chambers.
Achievements & Trainings
Hybrid Automobiles Has presented the titled paper and WON the First Prize in inter college
competition at Nanda Polytechnic College in Erode during 2010.
Rapid Prototyping Has presented the titled paper and WON the Third Prize in inter college
competition at PSG Polytechnic College in Erode during 2010.
Attended training program on “Basics of Vibration “by conducted by AIMIL, Bangalore.
Attended training program on “Environmental Chambers” conducted AIMIL, Bangalore.
Attended awareness program on “IEC 17025” conducted by Transcal.
Personnel Strengths
Very Good communication and interpersonal skills.
Team player with a mature & open attitude.
Very Good& Quick Learning Skills, very fast in understanding problems/statements.
Ability to work in cross-cultural and cross-functional & global environments.
Other Details
Passport No. L2159310 (Valid till 30/6/2023)
Lingual
Proficiency
English, Tamil, Telugu
Address 76/1, Jainagar, Omalur, Salem - 636455
I hereby declare that above furnished details are true to the best of my knowledge.
Place: Bangalore yours truly
Date: (Prabu R)