The document provides information about Samvardhana Motherson Group and its wiring harness manufacturing plant in Lucknow, India. It details that the Lucknow plant started production in November 2011 and its customer is Tata Motors. It then provides background on wiring harnesses, explaining that they are assemblies of wires that distribute electrical power throughout a vehicle. The document proceeds to describe the machines and processes used in wiring harness production, including applicators, quality control methods like 6S and FLAP, and overall production flow from material receiving to final assembly and inspection.

1. ON
Suraj Bajpai
M.E. (Polytechnic)

2. 1. Company profile
2. Wiring Harness
3. LPC
4. Assembly line
5. Quality control

3. Samvardhana Motherson Group work in global
manufacturing, global customer base and emerging
markets

4. And currently SMG have 45 group companies.
MSSL lucknow plant started from November 2011.
and customer of lucknow is TATA moters.
Product of lucknow – Wiring Harness

5. According to dictionary sources,
the word "harness“ originally
means the "fittings used for a
horse and by which it is
fastened to the cart, wagon,
plough, etc. that it pulls". Then
later, because of its general
shape, a wiring assembly
installed in automobiles was
called "harness" or "wiring
harness", in viewing the
automobile in the same style as
a wagon.

6. "Wiring Harness" could be termed in
common
words as an assembly of wires for
automobiles.
W/H is comprised of electrical circuits made
of low voltage wires by cutting them into
required lengths and assembling them to
make
wiring (installation) inside the car An
automobile Wiring Harness has to distribute
power from the battery to devices located all
over the
car (Ex: Headlamp, Horn, Radio,
A/C…etc.)easy.

7. .

8. This machine have 10
sensors .
This machine have 7
emergency stop push
button and safety devices.

9. 1. Long wire receiving unit
2. Interlayer paper winding unit
3. Terminal overload detection unit
4. Accumulator
5. Micrometer
6. Push-pull gauge

10. Applicator is the heart of C&C
machine.
1. Side feed applicator
2. End feed applicator

11. .
Circuits from charging
START
Circuit checking
Final assembly.
Parts fitting
END
Visual inspection.
Material feeding. Sub assembly.
Grommet fitting.

12. Quality control department make the main role to achieve
the goal of the company by these things.
1. 6S
2. 6R
3. 3G
4. FLAP

13. SHINE TO WIN
S – Speed
H – Honesty
I – Improvise
N – Not yet company
E – Evolvers
T – Trust
O – Open to ideas
W – Working together
I – Imaginators
N – Never give up attitude

14. .