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Abril 2017: UCLM
CCS: 50 AÑOS FUERTE Y SOSTENIBLE
2
Aditya Birla Group
Birla Carbon
Birla Carbon Leadership
Special focus on Spain
About Us
Aditya Birla Group
www.adityabirla.com3
4
Global Reach
Birla Carbon is part of the Aditya Birla Group.
5
Global Conglomerate
6
• Largest producer and supplier of carbon black
• Largest aluminum rolling company
• Largest single-location copper smelter
• Largest producer of viscose staple fiber
• A top-10 cement producer
• Fifth-largest producer of acrylic fiber
• Fourth-largest producer of insulators
Global Leader
birlacarbon.com
7
Birla Carbon
Making Products Better, Stronger, and Longer Lasting
8
9
Rubber Blacks
Tires Mechanical Rubber Goods
Making Products Better, Stronger,
and Longer Lasting
Specialty Blacks
Birla Carbon
Plastics Inks Coatings Niche products
10Rubber Blacks
• Durability
• Strength
• Longer life
• Improved performance
11Specialty Blacks
• Color applications
• UV protection
• Electrical conductivity
12
Birla Carbon Leadership
12
13
Global Reach. Global Leadership
Announced new plant in China
14
Vision & Values
Special focus on SPAIN
15
0
10000
20000
30000
40000
50000
60000
70000
1960 1970 1980 1990 2000 2010 2020
2008 TG Boiler
2008 IIPPC= 70.000 MT/year
2012 IIPPC= 80.000 MT/year
BC Spain History
7 m €
2002 CCC Carcass Line
12 m €
40,000 MT/ year
16
BC Spain
• Production capacity:
 Permit for 80,000 MT/Y
 Maximum production: 70.000 MT/Y
• 65 Employees
• Production capability:
 Tire: Tread and Carcass
 MRG
 Ultraclean and low PAH.
 Specialties: Plastic and ink.
• Two periods above 3 years without any recordable
incidents. 17
Production Lines & CB Grades
18
• Tread Line (L1)
 2 Reactors (R13,R14)
 Regular Grades
 N220
 N326
 N330
 N347
 N375
 UHP
• Carcass Line (L3)
 1 Reactor
 Regular Grades ASTM.
 N550, N660, N683, N772.
 MRG Grades.
 XT1004 , XT1029, XT1031, XT1034,
XT1041, XT1051.
 Ultraclean Grades & Low PAH.
 BC3031, BC3034, BC3041
 Specialties
 R415U, CD7095U
CB Manufacturing Process
19
20
Aplicaciones del Negro de Carbono
21
Aplicaciones del Negro de Carbono
CAUCHO
NEUMATICOS
67%
CAUCHO TECNICO
13%
PLASTICOS
10%
TINTAS Y PINTURAS
7% OTROS
3%
Producción mundial 9 Millones
CCS Vision FY18/22: Our Commitment
22
People
• SHE culture.
• Teambuilding.
• Closer Team.
• CSR initiatives.
• E-Learning
Training.
• Lean
Communication
• Personal profile
vs Job position.
Process
• Key Mgnt.
Certifications.
• Low PAH grades
• UHP tyres
• I+D+i with
University.
• WCM: Lean
• CCS as BC
Wclass.
• Proactive Mgr.
Team
Customers
• Promote
Customer Visit
to CCS.
• Key CCS staff
visiting
Customer with
Sales and TA.
• YoY Claim
Improvement.
Finance
• PBDIT > EUA
• New Steam
Agreement.
• Boiler
ReEngeenering.
• Cost Saving
Projects.
• FCF > Budget
• ROI > YoY
PLANT RELIABILITY
Columbian Carbon Spain targets
to be the Regional Leader in the Carbon Black
Industry managed by a Seamless, High Performance Human
Team focused in the Customers.
SAP & Industry 4.0
People Are Our Most Important Asset
CCS Background 2015
24
WCM: Daily Kaizen
26
Confidential
1st Half 2016-17 Operations Best Practice Review
Overall Change
Site Plant vs. last Half
Yeosu 100% 1%
Spain 98% -1%
TCB 98% 0%
Trecate 98% 0%
Bahia 98% 4%
Weifang 97% -1%
Hungria 97% 1%
Cubatao 96% -1%
Hickok 95% 0%
N. Bend 95% 1%
Patalaganga 92% 2%
ACB 92% 3%
Gummidipoondi 90% 0%
Hamilton 90% -1%
Renukoot 89% -1%
Overall 95% 1%
27
State-of-the-art
28
Green Technology:
• High T APH & OPH.
• Total energy recovery—An Industry First
 Tail gas combustion technology
 Steam and electricity generation from waste gases.
• Urea capability, double stage air combustion, low Sulfur RM.
Certifications:
• ISO TS 16949 / ISO 9001
• ISO-14001 (Environment Management)
• OHSAS 18001 (Safety and Health)
• ISO 50001 (Energy certification)
• ISO 22301 (Business Continuity).
• The plant has certified VDA 6.3 auditors.
CSR - Community
Grandparent day Base football schoolSharing our experience with
the youngest
Family Day Cancer investigation support Local Rowling club for
children
CSR - Community
Team building
Master students First aid training for all
employees
Team building with
customers
Open door with authorities University International
cooperation
CSR - Community
Voluntary collaboration with social services in campaigns:
• Books and school supplies
• Christmas
• Foods
• Assistance to families at risk of social exclusion
• English immersion camps
• Cabalgata Reyes
• Grandfather's day
Blood donors Safety training for women
with Police DPT.
Children rights drawing
contest
Family employees at the
circus
Conviction and effort
The Key
Award BC Spain: Best Cantabria Industry
Performance 2015
34
35
BC’s ‘Golden Peacock Global Award for
Sustainability’ 2016
Thank you!

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Ponencia Jacinto Zarca. CCS: 50 AÑOS FUERTE Y SOSTENIBLE.

  • 1. Abril 2017: UCLM CCS: 50 AÑOS FUERTE Y SOSTENIBLE
  • 2. 2 Aditya Birla Group Birla Carbon Birla Carbon Leadership Special focus on Spain About Us
  • 4. 4 Global Reach Birla Carbon is part of the Aditya Birla Group.
  • 6. 6 • Largest producer and supplier of carbon black • Largest aluminum rolling company • Largest single-location copper smelter • Largest producer of viscose staple fiber • A top-10 cement producer • Fifth-largest producer of acrylic fiber • Fourth-largest producer of insulators Global Leader
  • 8. Birla Carbon Making Products Better, Stronger, and Longer Lasting 8
  • 9. 9 Rubber Blacks Tires Mechanical Rubber Goods Making Products Better, Stronger, and Longer Lasting Specialty Blacks Birla Carbon Plastics Inks Coatings Niche products
  • 10. 10Rubber Blacks • Durability • Strength • Longer life • Improved performance
  • 11. 11Specialty Blacks • Color applications • UV protection • Electrical conductivity
  • 13. 13 Global Reach. Global Leadership Announced new plant in China
  • 15. Special focus on SPAIN 15
  • 16. 0 10000 20000 30000 40000 50000 60000 70000 1960 1970 1980 1990 2000 2010 2020 2008 TG Boiler 2008 IIPPC= 70.000 MT/year 2012 IIPPC= 80.000 MT/year BC Spain History 7 m € 2002 CCC Carcass Line 12 m € 40,000 MT/ year 16
  • 17. BC Spain • Production capacity:  Permit for 80,000 MT/Y  Maximum production: 70.000 MT/Y • 65 Employees • Production capability:  Tire: Tread and Carcass  MRG  Ultraclean and low PAH.  Specialties: Plastic and ink. • Two periods above 3 years without any recordable incidents. 17
  • 18. Production Lines & CB Grades 18 • Tread Line (L1)  2 Reactors (R13,R14)  Regular Grades  N220  N326  N330  N347  N375  UHP • Carcass Line (L3)  1 Reactor  Regular Grades ASTM.  N550, N660, N683, N772.  MRG Grades.  XT1004 , XT1029, XT1031, XT1034, XT1041, XT1051.  Ultraclean Grades & Low PAH.  BC3031, BC3034, BC3041  Specialties  R415U, CD7095U
  • 21. 21 Aplicaciones del Negro de Carbono CAUCHO NEUMATICOS 67% CAUCHO TECNICO 13% PLASTICOS 10% TINTAS Y PINTURAS 7% OTROS 3% Producción mundial 9 Millones
  • 22. CCS Vision FY18/22: Our Commitment 22 People • SHE culture. • Teambuilding. • Closer Team. • CSR initiatives. • E-Learning Training. • Lean Communication • Personal profile vs Job position. Process • Key Mgnt. Certifications. • Low PAH grades • UHP tyres • I+D+i with University. • WCM: Lean • CCS as BC Wclass. • Proactive Mgr. Team Customers • Promote Customer Visit to CCS. • Key CCS staff visiting Customer with Sales and TA. • YoY Claim Improvement. Finance • PBDIT > EUA • New Steam Agreement. • Boiler ReEngeenering. • Cost Saving Projects. • FCF > Budget • ROI > YoY PLANT RELIABILITY Columbian Carbon Spain targets to be the Regional Leader in the Carbon Black Industry managed by a Seamless, High Performance Human Team focused in the Customers. SAP & Industry 4.0
  • 23. People Are Our Most Important Asset CCS Background 2015 24
  • 25. Confidential 1st Half 2016-17 Operations Best Practice Review Overall Change Site Plant vs. last Half Yeosu 100% 1% Spain 98% -1% TCB 98% 0% Trecate 98% 0% Bahia 98% 4% Weifang 97% -1% Hungria 97% 1% Cubatao 96% -1% Hickok 95% 0% N. Bend 95% 1% Patalaganga 92% 2% ACB 92% 3% Gummidipoondi 90% 0% Hamilton 90% -1% Renukoot 89% -1% Overall 95% 1% 27
  • 26. State-of-the-art 28 Green Technology: • High T APH & OPH. • Total energy recovery—An Industry First  Tail gas combustion technology  Steam and electricity generation from waste gases. • Urea capability, double stage air combustion, low Sulfur RM. Certifications: • ISO TS 16949 / ISO 9001 • ISO-14001 (Environment Management) • OHSAS 18001 (Safety and Health) • ISO 50001 (Energy certification) • ISO 22301 (Business Continuity). • The plant has certified VDA 6.3 auditors.
  • 27. CSR - Community Grandparent day Base football schoolSharing our experience with the youngest Family Day Cancer investigation support Local Rowling club for children
  • 28. CSR - Community Team building Master students First aid training for all employees Team building with customers Open door with authorities University International cooperation
  • 29. CSR - Community Voluntary collaboration with social services in campaigns: • Books and school supplies • Christmas • Foods • Assistance to families at risk of social exclusion • English immersion camps • Cabalgata Reyes • Grandfather's day Blood donors Safety training for women with Police DPT. Children rights drawing contest Family employees at the circus
  • 31. Award BC Spain: Best Cantabria Industry Performance 2015 34
  • 32. 35 BC’s ‘Golden Peacock Global Award for Sustainability’ 2016