This document provides information about Birla Carbon (BC) and its operations in Spain. It discusses BC's global reach as part of the Aditya Birla Group, one of the world's largest conglomerates. It then focuses on BC's plant in Spain, describing its production capacity, employees, product lines, and manufacturing process. The document outlines BC Spain's vision and targets for the future, which include becoming a regional leader through a high-performing team focused on customers, reliability, and sustainability. Community involvement and awards are also summarized.
6. 6
• Largest producer and supplier of carbon black
• Largest aluminum rolling company
• Largest single-location copper smelter
• Largest producer of viscose staple fiber
• A top-10 cement producer
• Fifth-largest producer of acrylic fiber
• Fourth-largest producer of insulators
Global Leader
17. BC Spain
• Production capacity:
Permit for 80,000 MT/Y
Maximum production: 70.000 MT/Y
• 65 Employees
• Production capability:
Tire: Tread and Carcass
MRG
Ultraclean and low PAH.
Specialties: Plastic and ink.
• Two periods above 3 years without any recordable
incidents. 17
21. 21
Aplicaciones del Negro de Carbono
CAUCHO
NEUMATICOS
67%
CAUCHO TECNICO
13%
PLASTICOS
10%
TINTAS Y PINTURAS
7% OTROS
3%
Producción mundial 9 Millones
22. CCS Vision FY18/22: Our Commitment
22
People
• SHE culture.
• Teambuilding.
• Closer Team.
• CSR initiatives.
• E-Learning
Training.
• Lean
Communication
• Personal profile
vs Job position.
Process
• Key Mgnt.
Certifications.
• Low PAH grades
• UHP tyres
• I+D+i with
University.
• WCM: Lean
• CCS as BC
Wclass.
• Proactive Mgr.
Team
Customers
• Promote
Customer Visit
to CCS.
• Key CCS staff
visiting
Customer with
Sales and TA.
• YoY Claim
Improvement.
Finance
• PBDIT > EUA
• New Steam
Agreement.
• Boiler
ReEngeenering.
• Cost Saving
Projects.
• FCF > Budget
• ROI > YoY
PLANT RELIABILITY
Columbian Carbon Spain targets
to be the Regional Leader in the Carbon Black
Industry managed by a Seamless, High Performance Human
Team focused in the Customers.
SAP & Industry 4.0
23. People Are Our Most Important Asset
CCS Background 2015
24
25. Confidential
1st Half 2016-17 Operations Best Practice Review
Overall Change
Site Plant vs. last Half
Yeosu 100% 1%
Spain 98% -1%
TCB 98% 0%
Trecate 98% 0%
Bahia 98% 4%
Weifang 97% -1%
Hungria 97% 1%
Cubatao 96% -1%
Hickok 95% 0%
N. Bend 95% 1%
Patalaganga 92% 2%
ACB 92% 3%
Gummidipoondi 90% 0%
Hamilton 90% -1%
Renukoot 89% -1%
Overall 95% 1%
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26. State-of-the-art
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Green Technology:
• High T APH & OPH.
• Total energy recovery—An Industry First
Tail gas combustion technology
Steam and electricity generation from waste gases.
• Urea capability, double stage air combustion, low Sulfur RM.
Certifications:
• ISO TS 16949 / ISO 9001
• ISO-14001 (Environment Management)
• OHSAS 18001 (Safety and Health)
• ISO 50001 (Energy certification)
• ISO 22301 (Business Continuity).
• The plant has certified VDA 6.3 auditors.
27. CSR - Community
Grandparent day Base football schoolSharing our experience with
the youngest
Family Day Cancer investigation support Local Rowling club for
children
28. CSR - Community
Team building
Master students First aid training for all
employees
Team building with
customers
Open door with authorities University International
cooperation
29. CSR - Community
Voluntary collaboration with social services in campaigns:
• Books and school supplies
• Christmas
• Foods
• Assistance to families at risk of social exclusion
• English immersion camps
• Cabalgata Reyes
• Grandfather's day
Blood donors Safety training for women
with Police DPT.
Children rights drawing
contest
Family employees at the
circus