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PIF2019 - A06 - Rodrigo M Tutilo - Advantech
The document outlines Advantech's role in the Industrial Internet of Things (IIoT) sector, focusing on data connectivity and the transition to Industry 4.0. It discusses Advantech's solutions for smart cities and integrated cloud platforms while highlighting market challenges such as the lack of connectivity for legacy devices. The text also details historical and future strategies for optimizing industrial operations through enhanced data analytics and management systems.
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PIF2019 - A06 - Rodrigo M Tutilo - Advantech
- 1. ProIndústria 2019 22-23 outubro- Fórum de Negócios e Educação para a Indústria Digital Palestrante Rodrigo Mordenti Tutilo Empresa: Advantech Brasil Cargo: IIoT Sector Head Formação : Engenharia Elétrica Conectividade de dados de chão de fábrica na Indústria 4.0 - A mudança da indústria e as dificuldades na implementação
- 2. Áreas de Atuação Industria4.0, Industrial IoT, Embedded Computing, Cidades Inteligente ( Áreas Médica, Retail, Logística) Servir IoT Solution Integrators globalmente Valor de mercado USD$4.5 Billion (Oct. 2018) Faturamento USD $1.6 Billion Colaboradores 8000 Mission Enabling an Intelligent Planet Visão Geral - Advantech
- 3. Nossa Missão Enabling anIntelligent Planet Soluções focadas em Smart City & IoT 4 12 15 6 105 23 Fábricas Centros de Logística Centros de Reparação Centros de Design Escritórios Países Rede Global da Advantech
- 4. Solution Ready Packages(SRP) IoT SW+HW Integrated Solution Platforms SRP-Developer Co-Develop & Co-Selling Domain-Focused SI JV Co-Creation 20202010 2030 20352025 Integrated Application Cloud Solutions Domain-Focused Solution Integrators Co-Creation 共创 2015 Automation & Embedded Platforms Phase I Phase II Phase III (Advantech as an Enabler) Advantech AIoT Long Term Co-Creation Business Model
- 5. Edge-PaaS + SRP (Solution-ReadyPackages) WISE-PaaS Domain-Focused SI (DFSI) Valores Chave: Plataformas Edge e Soluções universais Cloud IoT IaaS + PaaS Public Cloud Valores Chave: Conhecimentos específicos, Instalações Onsite, Customizações e and Serviços de Pós Vendas Transformação Digital De todas Industrias Partnership + + SRP Developers Enable IaaS Valores Chave: Infraestrutura de nuvem robusta e escalável Realize Machine to Intelligence Energy & Environment iHospital iRetail iLogistics Novo IoT SI Transformação do Tradicional SI In House SI iFactory & Industry 4.0 Smart City Solutions WISE-STACK Private Cloud & H/W & Edge-SRP Ecossistema & Cadeia de Valor do Industrial IoT
- 6. Próximo estágio doModelo de Negócios da Advantech Advantech’s Core Profit Source SRP Developer Co-Creation Cost Center Model •WISE-PaaS Membership •IIoT Open-API Alliance Co-Creation via DFSI Alliance or Minority JV Advantech as an Enabler Integrated ACS iRetailiHospital Domain-Focused Solution Integrators (DFSI) iSensing, Automation & Embedded Platforms SW Modules & Cloud Services Machine to Intelligence iLogistics Energy & Environment iFactory & Industry 4.0 Smart City Solutions eMTC OEE Overall Equipment Effectiveness PHM Prognostic Health ManagementEMS Energy Management M2I Protocol Conversion IVA Intelligent Video Analytics DS Digital Signage SR Situation Room Co-created SRPsMore Solution Ready Packages (AIoT.SRPs)
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- 8. Mercado Mundial de PCsIndustriais Fornecedor Advantech Siemens Beckhoff IEI Technology Kontron Outros Fornecedores Ranking 1 2 3 4 5 Participação da Advantech no Mercado de IPC % 34.0% 9.0% 6.0% 4.0% 3.5% 43.5% 34%
- 9. Os GatewaysIoT resolvem o problema, permitindo a conexão de dispositivos novos e legados com a nuvem provendo uma comunicação confiável. Fonte: (1) McKinsey analysis (2)IMS Research • O numero de dispositivos conectados a internet crescem anualmente entre 15~20%(1). No entanto, temos 85% dos dispositivos legados sem capacidade de conexão(2) , tornando- se uma barreira na adoção do IoT. 15% 85% Conectados Stand-alone Mercado de Gateway IoT
- 10. Enabling An IntelligentPlanet Estratégia de Tecnologia – Inteligência Edge Early Adopters Late Majority Early Majority Laggards Innovators Gerenciamento da Conectividade Conversão de Protocolos Enriquecimento e filtro de dados Lógicas Locais De Negócios Segurança Os 5 papéis principais do nível Edge Simplificar a camada de conectividade através de dispositivos edge Adicionar inteligência a nossa base de dispositivos de conectividade
- 11. Mudança no paradigmda automação na Industria 4.0 Dispositivos Inteligentes– Acesso seguro aos dados Computação Disruptiva– Compreender os dados e utilizar em beneficio da operação Serviços em Nuvem– Aumentar a análise de dados Paradigm Shift
- 12. Progression of Industry 4.0 Production Optimization QualityControl Machine Automation Equipment Connectivity Data Acquisition Process Visualization Big Data Analysis Predictive Maintenance Business Model Revolution ERP/MES Integration
- 13. Updating old machines:How to promote Industry 4.0 on MA How can we change an old machine and transfer it for Factory 4.0 connectivity? • Time and quantity of maintenance • High cost to change current platform • Lack of technical knowledge Common problems:
- 14. Updating old machines:How to promote Industry 4.0 on MA Solving problems: - Traceability with “Time Stamp” and internal buffer - Low cost and easy installation - Solution Ready Platform (SRP): HTML5 Integrated
- 15. Energia & MeioAmbienteIndustria 4.0 NFC/RFID Proximity Wi-Fi NFC/RFID Local Area ZigBee D LoRaWAN D Wide Area Sub 1G ID Neighborhood area 3G/LTE WISE-4000 WISE-4200 WISE-4400 WISE-4600 Cloud-ready IoT Wireless I/O Module Industrial IoT Wireless Sensor Node IP65-rated IoT Wireless Sensor Node Outdoor IoT Wireless Sensor Node • Wi-Fi • Conexão Direta • Armazenamento de Dados • MQTT • Restful • LoRa/Zigbee • Bateria Interna • Armazenamento de Dados • Cálculos • LoRa to WiFi/LAN • LoRa • SMS • IP 65-rated • Built-in Antenna • LoRa to WiFi/LAN • LoRaWAN/Cellular • Support M2.COM • IP65-rated • MQTT • Restful Ambiente Urbano Tratamento de Agua Energias Renováveis Ambiente de Chão de Fábrica Integração MES Monitoramento De Equipamentos Industrial Wireless Sensing Devices
- 17. Progression of Industry 4.0 Production Optimization QualityControl Machine Automation Equipment Connectivity Data Acquisition Process Visualization Big Data Analysis Predictive Maintenance Business Model Revolution
- 18. 18 Data Collector Solutionfor iFactory Telecom Provider 3rd Party Solution Provider Data Acquisition Data Visualization Data Utilization 1 2 3 HMI Dashboard PLC 200+ Mobile Dashboard Meter Switch (On/Off) Sensor (Temp.) Combination Lantern Buzzer Motor DriveTemperature Humidity Inverter PLC /Controller Meter Temperature Humidity
- 19. Modular Deck-up Designfor Flexibility Expansion 8AI/4DI Non-iso RS422/485 Iso. RS422/485 Audio USB dongle 6DI/2DO/1 RS-485
- 20. The future ofindustrial protocols: OPC UA Secure, Reliable and Platform-Independent Standardized Communication with Internet & Firewalls Service-oriented Architecture New UNO-2271G is totally compatible with architecture required by protocol gateways. Our solution provide UNO as “centralizer” of all communication and SCADA network.
- 21. Modbus /MQTT/ OPC UA SQL Database BigData Service Hadoop/Spark IE Client HTML5 Client PLC protocols Modbus/ TCP OPC ODBC Big Data Connectivity Bridge the gap between IT & OT - Factory HTTP/HTTPS MES ERP SCM RESTful API/ SignalR WebAccess/Cloud Modbus /RTU • 450 types PLC & IO Driver support
- 22. Progression of Industry 4.0 Production Optimization QualityControl Machine Automation Equipment Connectivity Data Acquisition Process Visualization Big Data Analysis Predictive Maintenance Business Model Revolution ERP/MES Integration
- 23. Trend of Manufacturing 75% ofproduction activities in a typical manufacturing operation are waste – they add no value at all for the customer. (LERC) 60% of large manufacturers will update operations with Industry 4.0 by 2019. (IDC) They want to … - Improve Operation - Mitigate Risk - Speed Time to Market Market Demand • Rush Order • Customized Order • High-mix, Low- volume Operation Lean Manufacturing
- 24. Key Issues ofTraditional Manufacturing • No summary for production data • No statistical data for decision making and improvement tracking Enhance Productivity & Flexibility in Data-driven Factory Operator/ Engineer Production Manager Factory Manager • No dynamic machine efficiency for work order progress management • No quantified machine efficiency for flexible order dispatch • Too busy to record everything manually • No single platform for overview information
- 25. New OEE Concept AugmentedReality (AR) INCREASE PRODUCTION CAPACITY IMPROVE PRODUCTIVE PERFORMANCE REDUCTION OF OPERATING COSTS GREATER EFFICIENCY DURING SETUPS BETTER RESULTS ONLINE, ANYWHERE, ANY TIME, WITH ANY DEVICE
- 26. New OEE Concept Withthis new concept, the user can uses through his device’s camera to access any information from flow factory, as a “resource” to make this more smart and “friendly”
- 29. Progression of Industry 4.0 Production Optimization QualityControl Machine Automation Equipment Connectivity Data Acquisition Process Visualization Big Data Analysis Predictive Maintenance Business Model Revolution ERP/MES Integration
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- 31. OPERAÇÃO NORMAL FALHA FALHA INESPERADA MANUTENÇÃO MANUTENÇÃO PLANEJADA MANUTENÇÃO PLANEJADA MANUTENÇÃOPREDITIVA MANUTENÇÃO PREVENTIVA MANUTENÇÃO CORRETIVA (REATIVA) Comparativo entre as Manutenções
- 32. Processo de Aquisiçãode Dados SINAL ANALÓGICOFENÔMENOS FÍSICOS MÁQUINAS OU EQUIPAMENTOS SENSORES INFORMAÇÃO CONDICIONAMENTO DE SINAL AQUISIÇÃO DE DADOS PROCESSAMENTO Data Analytics Data Mining Feature Extraction Data Storage SINAL ANALÓGICO SINAL DIGITAL CONHECIMENTO VALOR SINAL DIGITAL INFORMAÇÃO
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- 35. O WISE-PaaS/RMM servecomo uma plataforma de gerenciamento de dispositivos IoT que gerencia os dispositivos conectados remotamente, com ferramentas de gestão centralizada, incluindo o monitoramento de status de Hw/Sw, controle remote, backup de Sistemas e etc.
- 36. Aplicação – Linhade Produção de Fábrica de Ração Background do Projeto Motores no chão de fábrica, incluindo in the shop floor, including moinhos, caldeiras e compressores Use aplicações em nuvem, plataforma Azure platform, e explorar o Power BI para análise de dados Benefícios da Solução Aumento da confiabilidade de máquina Segurança: Protege o operador Predição: Reduz o risco de quebras inesperadas Cloud Service Ethernet WISE-2410 Sensor de vibração MQTT +500 motores no chão de fábrica
- 37. Progression of Industry 4.0 Production Optimization QualityControl Machine Automation Equipment Connectivity Data Acquisition Process Visualization Big Data Analysis Predictive Maintenance Business Model Revolution ERP/MES Integration
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- 39. Futurista Alemão: GERDLEONHARD
- 40. Rodrigo Tutilo Product SalesManager - IIoT rodrigo.tutilo@advantech.com.br