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Performance-Related Specifications:
Integration of the Asphalt Mixture
Performance Tester (AMPT)
David J. Mensching, Ph.D.
Office of Preconstruction, Construction, and Pavements
CalAPA Fall Asphalt Conference
Sacramento, CA
October 25, 2017
• Office of Preconstruction, Construction,
and Pavements
• Office of Infrastructure Research and
Development
• Office of Technical Services
Acknowledgements
• Owner agencies short on funding
– Need more pavement life
– Less rehab
– More “bang for buck”
• MAP-21 introduced performance-based
administering of federal funds
– FHWA established measures for States to
set own targets
Background
• Late 1980s-Early 1990s: Strategic Highway
Research Program
– Superpave mixture design approach
– Performance grade binders
– But no viable performance tests for mixture
• National Cooperative Highway Research Program
– 9-19: Identify simple performance tests for Superpave
(rutting, fatigue)
• Dynamic modulus, flow number, flow time
– 9-29: Produce prototype, conduct ruggedness and
interlaboratory studies
• Simple Performance Tester (now known as AMPT)
was born!
AMPT – Addressing a Need
• Temperature range from about 4° to 70°C
• Computer-controlled device
• Software built-in for various test procedures
• Fundamental tests
– Stress and strain modeling
– “Bulk testing”
– Pavement ME or FlexPAVETM
• Kits available for other tests
AMPT
Planning &
Pavement Design
Specify Mix Design
Construct
& Accept
Preserve &
Rehab
Continuum of Performance
PRS
• Preserve assets and minimize whole
life costs
• Operate in a financially sustainable
manner
• Provides a framework to improve
performance on a long-term basis
• A plan is now required!
Overview of Asset Management
• How can I extend pavement life?
– Specification development/targets
– Exceeding performance thresholds
– Optimizing asset management plan
• How can I measure performance upfront?
– Effect of RAP, WMA, etc., and pavement
structure
– Laboratory testing and conditioning
• Fundamental
• Index-based
• Lots of tests
Two Questions
Need for Uniformity
Continuum of Specifications
Risk
100
QAMethod
Type of Specification
0
End-Result Warranty
Contractor
Owner
Performance
Performance-Related Specifications (PRS)
“QA specifications that describe the
desired levels of key materials and
construction quality characteristics that
have been found to correlate with
fundamental engineering properties that
predict performance”
Transportation Research Circular Number E-C137
Glossary of Highway Quality Assurance Terms
Identify AQCs and
Target Values
Establish Performance
Criteria
Model
Performance
Design AQC vs.
As-Constructed AQC
Compare As-Built
and As-Designed
Pay Factor
Time
Design
Constructed
SOFTWARE
Value of
Performance?
How PRS Works
Planning
Pavement
Design
• Long term pavement performance
predicted from fundamental
engineering properties
• Incentives and disincentives justified
through reduction or increase in
pavement life
• Allow contractors to be more innovative
and more competitive
Benefits of PRS
• Testing efficiency and simplicity
– Completed/Continuous
• Standardization of test methods
– Ongoing
• Reliability of performance prediction models
– Complete
• Performance volumetric relationships
– Ongoing
• Same principles and methods between mix
design and PRS
– Ongoing
Challenges with PRS
Standardization of Test Methods
Specimen Prep
AASHTO R 83
FULL SIZE SPECIMEN SMALL SIZE SPECIMEN
Specimen Prep
AASHTO PP XXX
Dynamic Modulus
AASHTO T 378
Dynamic Modulus
AASHTO TP XXX
Cyclic Fatigue
AASHTO TP 107
Cyclic Fatigue
AASHTO TP XXX
Stress Sweep Rutting
AASHTO TP XXX
Reliability of Performance Prediction
Models
59 asphalt mixtures,
including WMA and
RAP mixtures, from 55
pavement sections
FHWA-ALF Sections
0
10
20
30
40
50
60
70
1.E+00 1.E+02 1.E+04 1.E+06
DamageArea(%)
No. of Cycles
Control
CR
TR
SBS
(a) FlexPAVE Prediction
0
20
40
60
80
100
1.E+02 1.E+03 1.E+04 1.E+05
CrackArea(%)
No. of Cycles
Control
CR-TB
Terpolymer
SBS-LG
Field Measurement(b)
0
5
10
15
0 3 6 9 12 15
PredictedRDfromS-TSS(mm)
Measured RD (mm)
FHWA
NCAT
MIT-WMA
MIT-RAP
LOE
0
5
10
15
0 3 6 9 12 15
PredictedRDfromS-TSS(mm)
Measured RD (mm)
NCAT
MIT-WMA
MIT-RAP
LOE
Before
Calibration
After
Calibration
18
Rut Depth Predictions
• Predict as-built performance
– Without performance testing
• Database developed at TFHRC
• Expansion underway in shadow projects
– Will use plant-produced variations
• Agency and contractor guidance for
planning purposes
Performance Volumetric Relationships
(PVR)
• Use of fundamental tests to capture
variance between as-designed and as-built
AQCs
• Asphalt Mixture Performance Tester
(AMPT) used in performance-engineered
mixture design (PEMD)
• Performance volumetric relationships used
in construction
• Structural response model (stresses and
strains)
FHWA PRS Initiative
• Use of fundamental tests to capture
variance between as-designed and as-built
AQCs
• Asphalt Mixture Performance Tester
(AMPT) used in performance-engineered
mixture design (PEMD)
• Performance volumetric relationships used
in construction
• Structural response model (stresses and
strains)
FHWA PRS Initiative
• Fundamental
– How much distress? How much life?
– Stresses and strains
– Material properties (i.e., modulus)
– Use with structural response model
– Many temperature/loading conditions represented
• Index-Based
– Go/no-go: correlation-based
– Some engineering properties, some empirical
• More tied to a material database
– Not used with structural response model (FlexPAVE)
– Only a few temperature/loading conditions
represented
Performance-engineered mixture design
(balanced mixture design)
• Fundamental
– How much distress? How much life gained/lost?
– Stresses and strains
– Material properties (i.e., modulus)
– Use with structural response model
– Many loading conditions represented
• Index-Based
– Go/no-go: correlation-based
– Some engineering properties, some empirical
• More tied to a material database
– Not used with structural response model
– A few loading conditions represented
• Cost-efficient way to account for relevant distress!
Performance-engineered mixture design
(balanced mixture design)
FHWA PRS
• Graphical user interfaces similar to
Same climate, traffic inputs
– Fewer unbound layer inputs needed
• AASHTO TP 107 results proven to be
compatible with K1, K2, K3 fatigue
coefficients
• AASHTO T 378 (|E*|) remains critical
input
AASHTOWare Pavement ME-FlexPAVETM
Compatibility
• FlexMATTM – Excel spreadsheet
– Analyzes cyclic fatigue, |E*|, and SSR data
– Import files directly
– Output  FlexPAVETM
• FlexPAVETM – performance prediction
tool
– PEMD through acceptance
– Simulate as-design and as-built
performance
FlexMATTM and FlexPAVETM Available
FlexMATTM
FlexPAVETM
Predicts Performance!
Predicts Performance!
Performance criteria determines pavement life!
Compare as-design life to the as-built pavement
life in PASSFlexTM to assign pay factors!
• Time-temperature superposition
– Major benefit
– Reduces testing time/specimens
– Enables robustness of models
• Fundamental properties required to
describe behavior across wide-range of
conditions
• Allows for direct incorporation of
pavement structure into predictions
Material Behavior Across All Loading
Conditions
• Time-temperature superposition
– Major benefit
– Reduces testing time
– Enables robustness of models
• Fundamental properties required to
describe behavior across wide-range of
conditions
• Allows for direct incorporation of
pavement structure into predictions
Material Behavior Across All Loading
Conditions
FHWA Shadow PRS Program
• How would project have been accepted,
(and contractor paid), if PRS were used
• Understand ways that PRS may impact
normal testing and acceptance
operations
Objectives of Shadow PRS
• DOT determines project(s)
• Develop sampling plan with FHWA, NC St.,
ARA
– 10 plant-produced samples
– Proficiency sample (1 project only)
– Mix design replication sample
• Training before AMPT testing begins
• Volumetric testing as normally done
• AMPT testing whenever DOT has time
How Will This All Work?
Shadow PRS Status
• Maryland SHA – Underway (10 projects)
• Maine DOT – Underway
• Missouri DOT – Underway (3 projects)
• Ontario MOT – Underway
• Western Federal Lands – 1st Project
Complete
• Marketing of success stories
• National/International
– TRB Annual Meeting
– Discussion of issues, best practices,
future efforts
– 164 members
• 28 DOTs represented
• Regional
– User-Producer Groups
– State Asphalt Paving Assoc. meetings
AMPT Users Group
Asphalt Technology Guidance Program (ATGP)
Long-Life Asphalt Pavement for the 21st Century
Office of Asset Management,
Pavements, & Construction
Program Focus Areas
• Provide Support to National Initiatives
– Increased Pavement Density
– Increased RAP/RAS Usage
– Understanding GTR Testing
– Mixture Performance Testing and the AMPT
– Stone Matrix Asphalt
– Binder Performance Testing
– Long-Term Aging 38
39
Solutions to Agency Needs
• Project-Specific Workplans
–Material Characterization
• High RAP/RAS, GTR, SMA, PRS…
–Mix Design Replication and Testing
–Mix Production Testing
–Performance Prediction
–Training and Demonstration
• Questions?
• Contact information (PRS and Shadow)
– Richard Duval
– 202.493.3365
– Richard.duval@dot.gov
• Contact information (AMPT and PRS)
– David Mensching
– 202.366.1286
– david.mensching@dot.gov
Thank you!

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Performance testing and specifications

  • 1. Performance-Related Specifications: Integration of the Asphalt Mixture Performance Tester (AMPT) David J. Mensching, Ph.D. Office of Preconstruction, Construction, and Pavements CalAPA Fall Asphalt Conference Sacramento, CA October 25, 2017
  • 2. • Office of Preconstruction, Construction, and Pavements • Office of Infrastructure Research and Development • Office of Technical Services Acknowledgements
  • 3. • Owner agencies short on funding – Need more pavement life – Less rehab – More “bang for buck” • MAP-21 introduced performance-based administering of federal funds – FHWA established measures for States to set own targets Background
  • 4. • Late 1980s-Early 1990s: Strategic Highway Research Program – Superpave mixture design approach – Performance grade binders – But no viable performance tests for mixture • National Cooperative Highway Research Program – 9-19: Identify simple performance tests for Superpave (rutting, fatigue) • Dynamic modulus, flow number, flow time – 9-29: Produce prototype, conduct ruggedness and interlaboratory studies • Simple Performance Tester (now known as AMPT) was born! AMPT – Addressing a Need
  • 5. • Temperature range from about 4° to 70°C • Computer-controlled device • Software built-in for various test procedures • Fundamental tests – Stress and strain modeling – “Bulk testing” – Pavement ME or FlexPAVETM • Kits available for other tests AMPT
  • 6. Planning & Pavement Design Specify Mix Design Construct & Accept Preserve & Rehab Continuum of Performance PRS
  • 7. • Preserve assets and minimize whole life costs • Operate in a financially sustainable manner • Provides a framework to improve performance on a long-term basis • A plan is now required! Overview of Asset Management
  • 8. • How can I extend pavement life? – Specification development/targets – Exceeding performance thresholds – Optimizing asset management plan • How can I measure performance upfront? – Effect of RAP, WMA, etc., and pavement structure – Laboratory testing and conditioning • Fundamental • Index-based • Lots of tests Two Questions
  • 10. Continuum of Specifications Risk 100 QAMethod Type of Specification 0 End-Result Warranty Contractor Owner Performance
  • 11. Performance-Related Specifications (PRS) “QA specifications that describe the desired levels of key materials and construction quality characteristics that have been found to correlate with fundamental engineering properties that predict performance” Transportation Research Circular Number E-C137 Glossary of Highway Quality Assurance Terms
  • 12. Identify AQCs and Target Values Establish Performance Criteria Model Performance Design AQC vs. As-Constructed AQC Compare As-Built and As-Designed Pay Factor Time Design Constructed SOFTWARE Value of Performance? How PRS Works Planning Pavement Design
  • 13. • Long term pavement performance predicted from fundamental engineering properties • Incentives and disincentives justified through reduction or increase in pavement life • Allow contractors to be more innovative and more competitive Benefits of PRS
  • 14. • Testing efficiency and simplicity – Completed/Continuous • Standardization of test methods – Ongoing • Reliability of performance prediction models – Complete • Performance volumetric relationships – Ongoing • Same principles and methods between mix design and PRS – Ongoing Challenges with PRS
  • 15. Standardization of Test Methods Specimen Prep AASHTO R 83 FULL SIZE SPECIMEN SMALL SIZE SPECIMEN Specimen Prep AASHTO PP XXX Dynamic Modulus AASHTO T 378 Dynamic Modulus AASHTO TP XXX Cyclic Fatigue AASHTO TP 107 Cyclic Fatigue AASHTO TP XXX Stress Sweep Rutting AASHTO TP XXX
  • 16. Reliability of Performance Prediction Models 59 asphalt mixtures, including WMA and RAP mixtures, from 55 pavement sections
  • 17. FHWA-ALF Sections 0 10 20 30 40 50 60 70 1.E+00 1.E+02 1.E+04 1.E+06 DamageArea(%) No. of Cycles Control CR TR SBS (a) FlexPAVE Prediction 0 20 40 60 80 100 1.E+02 1.E+03 1.E+04 1.E+05 CrackArea(%) No. of Cycles Control CR-TB Terpolymer SBS-LG Field Measurement(b)
  • 18. 0 5 10 15 0 3 6 9 12 15 PredictedRDfromS-TSS(mm) Measured RD (mm) FHWA NCAT MIT-WMA MIT-RAP LOE 0 5 10 15 0 3 6 9 12 15 PredictedRDfromS-TSS(mm) Measured RD (mm) NCAT MIT-WMA MIT-RAP LOE Before Calibration After Calibration 18 Rut Depth Predictions
  • 19. • Predict as-built performance – Without performance testing • Database developed at TFHRC • Expansion underway in shadow projects – Will use plant-produced variations • Agency and contractor guidance for planning purposes Performance Volumetric Relationships (PVR)
  • 20. • Use of fundamental tests to capture variance between as-designed and as-built AQCs • Asphalt Mixture Performance Tester (AMPT) used in performance-engineered mixture design (PEMD) • Performance volumetric relationships used in construction • Structural response model (stresses and strains) FHWA PRS Initiative
  • 21. • Use of fundamental tests to capture variance between as-designed and as-built AQCs • Asphalt Mixture Performance Tester (AMPT) used in performance-engineered mixture design (PEMD) • Performance volumetric relationships used in construction • Structural response model (stresses and strains) FHWA PRS Initiative
  • 22. • Fundamental – How much distress? How much life? – Stresses and strains – Material properties (i.e., modulus) – Use with structural response model – Many temperature/loading conditions represented • Index-Based – Go/no-go: correlation-based – Some engineering properties, some empirical • More tied to a material database – Not used with structural response model (FlexPAVE) – Only a few temperature/loading conditions represented Performance-engineered mixture design (balanced mixture design)
  • 23. • Fundamental – How much distress? How much life gained/lost? – Stresses and strains – Material properties (i.e., modulus) – Use with structural response model – Many loading conditions represented • Index-Based – Go/no-go: correlation-based – Some engineering properties, some empirical • More tied to a material database – Not used with structural response model – A few loading conditions represented • Cost-efficient way to account for relevant distress! Performance-engineered mixture design (balanced mixture design) FHWA PRS
  • 24. • Graphical user interfaces similar to Same climate, traffic inputs – Fewer unbound layer inputs needed • AASHTO TP 107 results proven to be compatible with K1, K2, K3 fatigue coefficients • AASHTO T 378 (|E*|) remains critical input AASHTOWare Pavement ME-FlexPAVETM Compatibility
  • 25. • FlexMATTM – Excel spreadsheet – Analyzes cyclic fatigue, |E*|, and SSR data – Import files directly – Output  FlexPAVETM • FlexPAVETM – performance prediction tool – PEMD through acceptance – Simulate as-design and as-built performance FlexMATTM and FlexPAVETM Available
  • 29. Predicts Performance! Performance criteria determines pavement life! Compare as-design life to the as-built pavement life in PASSFlexTM to assign pay factors!
  • 30. • Time-temperature superposition – Major benefit – Reduces testing time/specimens – Enables robustness of models • Fundamental properties required to describe behavior across wide-range of conditions • Allows for direct incorporation of pavement structure into predictions Material Behavior Across All Loading Conditions
  • 31. • Time-temperature superposition – Major benefit – Reduces testing time – Enables robustness of models • Fundamental properties required to describe behavior across wide-range of conditions • Allows for direct incorporation of pavement structure into predictions Material Behavior Across All Loading Conditions
  • 32. FHWA Shadow PRS Program
  • 33. • How would project have been accepted, (and contractor paid), if PRS were used • Understand ways that PRS may impact normal testing and acceptance operations Objectives of Shadow PRS
  • 34. • DOT determines project(s) • Develop sampling plan with FHWA, NC St., ARA – 10 plant-produced samples – Proficiency sample (1 project only) – Mix design replication sample • Training before AMPT testing begins • Volumetric testing as normally done • AMPT testing whenever DOT has time How Will This All Work?
  • 35. Shadow PRS Status • Maryland SHA – Underway (10 projects) • Maine DOT – Underway • Missouri DOT – Underway (3 projects) • Ontario MOT – Underway • Western Federal Lands – 1st Project Complete • Marketing of success stories
  • 36. • National/International – TRB Annual Meeting – Discussion of issues, best practices, future efforts – 164 members • 28 DOTs represented • Regional – User-Producer Groups – State Asphalt Paving Assoc. meetings AMPT Users Group
  • 37. Asphalt Technology Guidance Program (ATGP) Long-Life Asphalt Pavement for the 21st Century Office of Asset Management, Pavements, & Construction
  • 38. Program Focus Areas • Provide Support to National Initiatives – Increased Pavement Density – Increased RAP/RAS Usage – Understanding GTR Testing – Mixture Performance Testing and the AMPT – Stone Matrix Asphalt – Binder Performance Testing – Long-Term Aging 38
  • 39. 39 Solutions to Agency Needs • Project-Specific Workplans –Material Characterization • High RAP/RAS, GTR, SMA, PRS… –Mix Design Replication and Testing –Mix Production Testing –Performance Prediction –Training and Demonstration
  • 40. • Questions? • Contact information (PRS and Shadow) – Richard Duval – 202.493.3365 – Richard.duval@dot.gov • Contact information (AMPT and PRS) – David Mensching – 202.366.1286 – david.mensching@dot.gov Thank you!