L&E Paper Technology




              rethink
              redesign
              rebuild
»Climate protection is a major issue in industrial manufacturing today, and it demands sustain-
    able concepts. We respond to this demand with our initiative ›rethink, redesign, rebuild‹. We ask
    the critical questions and are constantly looking for new ways to save energy and materials, to
    streamline production processes and offer new technologies – in short: to be truly innovative!
    That is how we help our customers shape a successful future.«

    Dr. Peter Engelmann
    CEO
    engelmann@l-e.de
                                                                                                        L&E in brief
2                                                                                                                                                                                                                      3
                                                                                                        Head office:         Bochum, Germany

                                                                                                        Subsidiaries:        Hering AG (Germany), L&E Shanghai (China), L&EAmerica (USA)

                                                                                                        Products/Services:   Planning, production and assembly of plants for a wide range of industrial applications

    The L&E Group of Companies                                                                          Industries:          Automotive, chemicals, plastics, paper, packaging, wood processing, waste incineration

                                                                                                        Employees:           316 employees, of which 75 are engineers in the development center in Bochum
    Langbein & Engelbracht is a major engineer-        Germany, collaborate with the best partners
    ing and plant construction company with            the world has to offer and inspire our custom-
    a long and illustrious tradition. We have          ers with our profound engineering know-how.
    written German industrial history, and our         We take on the special challenges of the
    expertise as a maker of innovative production      various markets with our product development
    facilities has been in demand for more than        expertise. Whether the market is booming,
    75 years. As L&E Group we have an interna-         technology leaps are being made, the econo-
    tional orientation and are represented by          my is in a crisis or resources are scarce, we
    our subsidiaries in China and the USA.             always have the right solution.
    We manufacture at our site in Bochum in




    Produkte
The L&E product range for paper technology

                                                                           Our product range
                                                                            I
                                                                             Papermachinehoodandairsystem     IIRejectandfibersludgedrying
                                                                                                                     I
4                                                                           a Hood system                                                                  5
                                                                            b Heat recovery system                   VSteamandcondensatesystem
                                                                                                                     I
                                                                            c Pocket ventilation                     a Process automation system
                                                                            d Wire section exhaust system            b Cascade system
                                                                            e Hall ventilation system                c Thermocompressor system
                                                                                                                     d Yankee system
                                                                                                                     e Steam blow box
                                                                             IDryingtechnology
                                                                             I
                                                  a        a                 a TransAir-dryer
                                                                             b ContacAir-dryer                       Energyanalysisservice
                                                                                                                     V
                                                                             c AirTurn system
                                          b                                  d High-efficiency hood                  IAftersalesservice
                                                                                                                     V

         d                          c                  d               c                        a




                                a
                                                               a   b


                    e




                                                 a–d

                                                       c
We combine years of experience with solutions for the future.




6                                                                                                                             7
                              LE Paper Technology
                              We are the people  company to turn to          standing enterprise with a rich tradition and
                              when you want to save costs, energy and raw     many years of experience in the paper
                              materials – for example, with our innovative    industry, LE began basing its research and
                              concepts for the utilization of waste heat.     development work on this fact very early on.
                              We improve the overall energy balance of your   We offer our worldwide customers environ-
                              paper machine so efficiently, that return on    mentally friendly, high-performance solutions
                              investments costs (ROI) is often just a few     for both the innovative design of new plants
                              months. Our customers have told us that         as well as the optimizing of existing paper
                              controlling and minimizing operating costs is   mills and machines. We advise and deliver
                              a key to competing successfully. As a long-     turnkey total solutions on all continents.
    References

    Delfort Group

    MM Karton

    Mondi Group               Products
    Sappi Fine Paper Europe    Paper machines: Air ventilation and heat recovery

    SCA Packaging              Steam and condensate systems

    Stora Enso                 Paper driers

                               Reject and sludge driers
We optimize our customers’ energy balance.




8                                                                                                                               9
                             Pioneering process solutions
                             Environmental regulations for the paper            productivity, quality and runability of our
                             industry are getting tougher and tougher, the      customers’ production sites.
                             costs of raw materials and energy are rising,
                             and at the same time industrial companies          With our many years of experience in the
                             are being called upon increasingly to work         industry, we offer comprehensive and leading-
                             as efficiently and as environment-friendly as      edge process solutions for entire ventilating
                             possible. LE supports this trend with its         systems, steam and condensation systems,
                             innovative process solutions. We plan and          and drying technology within the paper
                             optimize the energy consumption of new             machine and reject  sludge drying after
                             and existing machines, thus improving the          waste paper pulping.


                             Energy savings achieved by LE process solutions
                             in %



    Newsprint                             – 31%
    Packaging paper                          – 31%
    Writing/Printing paper                     – 31%
    Thin printing paper                           – 31%
    Tissue                                                                   – 31%

                               Standard   LE optimized
10                                                                                                                                                                                                                         11
     Process solutions for saving energy                                                                          The LE range of services                                  Areas of potential for
                                                                                                                                                                             improving the energy balance
                                                                                                                                          Web
     With the LE process solutions for saving energy,      related to savings in primary energy costs, kick-in                           support
     we can influence as much as 30 percent of the          quickly and raise the efficiency of the production               Hood                      Heat                  Optimizing energy consumption in the
                                                                                                                             technology                recovery
     energy costs arising in the paper-making process       machine. The improved ventilation systems                                                                        drying section
     by analyzing and improving the existing equipment      make it possible to create consistent production
                                                                                                                                   Improved      Improved
     for the drying sections of paper, cardboard and        conditions and drying profiles for the paper web,       Hall ven-      quality       efficiency       Steam      An active and sustainable contribution to
                                                                                                                    tilation                                      blow
     tissue machines. LE delivers, assembles and           often also improving the quality of the paper                                                         box        environmental protection with integrated
     services ventilating plants, steam and condensate      produced, besides reducing energy costs.                                      Customer                           heat recovery and noise protection systems
     systems for a comprehensive and money-saving
     energy concept. The resulting savings, mostly                                                                  Paper                                         Air ex-    Active protection of the building structure
                                                                                                                    drying         Improved      More             traction
                                                                                                                                   runability    production

                                                                                                                                                                             Improved climatic conditions for the staff
                                                                                                                             Reject                    Steam and
                                                                                                                             drying                    condensate
                                                                                                                                                       systems               Complete system solutions for building
                                                                                                                                            Air-Turn
     Possible energy savings in a paper factory                                                                                                                              new plants
     in %
                                                                                                                                                                             Expansion and/or modernizing existing
                                                                                                                                                                             plants




                                                Energy (heat) 24%
                                                Reject 7%
Vapour Condensate Steam

                                                                                                                                                   Air/Water

                                                                                                                                             0




                                                                                                                                Air/Air




12                                                                                                                                                                                            13




 Hood energy balance and heat recovery systems
     Paper machine hood                                                                                                            Heat recovery
     Custom tailored to perfectly fit each paper   Ratio of costs/exhaust-air dew point                                              Effective air/air-heat recovery thanks to the
     machine and each building                                                                                                       virtually self-cleaning glass-pipe exchanger

     The high dew point, designed for up to                                                                                          Glass pipe with long service life and ease of
     64°C (147°F) of the waste air, enables                                                                                          cleaning
     effective heat recovery
                                                                                                                                     Optimized heat exchangers guarantee high
     Low primary energy requirement through                                                                                          thermal efficiency
     improvements in heat insulation designed
     especially to save energy                                                                                                       Air/Water heat-exchange for heating white
                                                                                                                                     water and heating water
                                                   46     48      50        52    54      56      58      60      62      64
     Low false-air levels, even at low airflow
                                                   Waste-air dew point
     conditions                                                                                                                      Building heated using exhaust heat from the
                                                     Steam costs per year        Electricity costs for exhaust and supply air        paper machine
14                                                                                               15




     Drying technology
     The dryers are specially set up to dry paper,   Internal and external arrangement of
     board, leaf, fiber tissue and tissue papers.    the heating and circulation units

      Systematically further developed for new       TransAir-Dryer with no-contact web
      plants or perfectly adapted to the relevant    guidance, especially for floating webs,
      production conditions to improve quality       coated on one or both sides
      and efficiency of existing plants
                                                     ContacAir-Dryer with web guidance
      Ecologically and economically engineered       supported by guide rolls, especially for
                                                     paper and board, coated on one side
      Patented CombiFoil blast pipes for short
      heating times, minimal downtimes and           AirTurn dryer with no-contact redirection
      negligible losses of pressure                  and drying of paper, coated on one or
                                                     both sides
      Specially designed blast pipes for a uniform
      and high heat-transfer factor
Exhaust air
                                                                                     Exhaust Air




                                                                                    Filter
                                                                                    Filter




16           Reject
              Reject
                                                                                                                                                                    M
                                                                                                                                                                                                                                    17
              disposal
             disposal

                    Reject
                    Reject
                    feeding
                    feed-in

      Compactor
     Compactor                Reject Dryer
                               Reject dryer                      Fan        Heat recovery    Process air heating




                                 Reject and fiber sludge drying
                                 in recycle pulping operations                                                                          Steam and condensate systems
                                   Raise the dry content of rejects and sludge       Final processing is done by pressing the now       Steam and condensate systems tailored to the    Cascade systems for an optimum heating
                                   up to 90 percent                                  dried material into bales or briquettes, or sim-   needs of the individual customers enables and   curve and pressure sequence when drying
                                                                                     ply through compaction resulting inconsider-       ensures excellent product quality and high
                                   Robust and highly reliable construction           able further savings in disposal transport or      throughput during the drying process.           Thermocompressor systemsfor the individu-
                                                                                     increased uses for the dried sludge or rejects.                                                    alized control of each drying group
                                   Short payback periods (often less than            The construction and mode of operation of           Efficient use of the entire steam-energy
                                   1 year)                                           the LE Reject and Sludge drying system ena-                                                       Yankee systems with thermo-compressor
                                                                                     bles payback periods of less than one               Applicable for all paper weights and grades    for reducing the primary energy consump-
                                   Active and sustainable environmental              year to be attained.                                                                               tion
                                   benefit by:                                                                                           High operating reliability and runability
                                   – Using the waste heat from the paper             The resource-saving use of waste heat and           make short payback periods possible
                                     production process (no primary heating          reduction of landfill disposal also have a posi-
                                     required)                                       tive effect on the environmental image and          Minimal service required
                                   – Reduced disposal transport costs by             improve public acceptance to the paper mill
                                     removing water from the waste rejects           owner as a 21st century “green technology”
                                     and sludge (tons of water removed per           user.
                                     hour)
                                   – Raising the heat value for now dry rejects
                                     and sludge by removing the water
                                     making the dried material a viable fuel
                                     source

                                 The drying is done at low temperatures. This
                                 enables waste heat from the production proc-
                                 ess, boiler flue gases, gasturbines, etc. to be
                                 used intelligently and effectively. The simple
                                 and dependable construction combined with
                                 waste-heat recovery drying keeps operating
                                 costs to a minimum.
With our many years of international experience in the paper industry, we are
     ready to further design and implement your heat and energy concepts with a
     wide range of innovative solutions.




18                                                                                                                                                                                                                                     19
     Energy analysis service
     LE is a partner to the paper industry, in                  Technological progress makes the use of low-                          The first step in optimizing the energy bal-     Primary/Initialassessment » Examine the
     developing and executing energy saving proc-                temperature waste heat an important factor                            ance is assessing the existing situation.        entire ventilation plant, air volumes with
     esses to continuously and sustainably improve               when optimizing energy consumption. For an                            This is the basis for the analysis of the heat   regard to the hood and hall climate, heating
     resource efficiency, taking into account all                efficient use of energy through the extended                          and energy usage within the paper factory        operation, cylinder temperatures, etc. and
     applicable statutory and regional regulations.              use of low-temperature waste heat, we put                             and the potential improvements that result       assessment for the extended use of all the
     We make sure that the energy lost through                   together a step-by-step concept together with                         from it.                                         low-temperature heat.
     waste air and water in the paper factory is                 the paper factory. The goal is to improve the
     made use of efficiently.                                    level of efficiency by finding economical and                                                                          Analysis » Analyze and assess the energy
                                                                 realistic uses for this waste heat in the plant.,                                                                      efficiency and the production and quality
                                                                 We assist the customer from the analysis                                                                              requirements
                                                                 design phase all the way to implementation
                                                                 of those concepts into the paper mill systems.                                                                         Actionplan » Develop a detailed action plan
     The LE energy analysis                                                                                         Environment-friendly process solutions
                                                                                                                                                                                        Implementation » Implement the actions
                                                                                                                      LEprocess solutions              Customer goals                  using LE solutions
                             Waste water

                                           Exhaust air




                                                                                                                      Primary/Initial assessment        Improved efficiency
                                                                                                                      Analysis                          Increased productivity
                                                                                                                      Action plan                       Improved quality
      Raw materials        Paper mill                    Paper
                                                                                                                      Implementation                    Improved runability
                                   Energy
rethink
                                                              redesign
                                                              rebuild




              Germany                       China                               USA

www.l-e.de    Langbein  Engelbracht GmbH   Langbein  Engelbracht              L  E America
info@l-e.de   Hattinger Straße 951          Industrial Engineering and          Environmental Technologies LLC
              44879 Bochum, Germany         Supply Shanghai Ltd.                2300 Northridge Drive
                                            3652 Cao’an Rd, Jiading District,   Kaukauna, WI 54130, USA
                                            201812 Shanghai, China

              Phone +49 234 4173-0          Phone +86-21-3911 5191              Phone +1 920 462 0319
              Fax   +49 234 4173-100        Fax   +86-21-3911 5192              Fax   +1 920 766 4600

Papier lu e_gb_3

  • 1.
    L&E Paper Technology rethink redesign rebuild
  • 2.
    »Climate protection isa major issue in industrial manufacturing today, and it demands sustain- able concepts. We respond to this demand with our initiative ›rethink, redesign, rebuild‹. We ask the critical questions and are constantly looking for new ways to save energy and materials, to streamline production processes and offer new technologies – in short: to be truly innovative! That is how we help our customers shape a successful future.« Dr. Peter Engelmann CEO engelmann@l-e.de L&E in brief 2 3 Head office: Bochum, Germany Subsidiaries: Hering AG (Germany), L&E Shanghai (China), L&EAmerica (USA) Products/Services: Planning, production and assembly of plants for a wide range of industrial applications The L&E Group of Companies Industries: Automotive, chemicals, plastics, paper, packaging, wood processing, waste incineration Employees: 316 employees, of which 75 are engineers in the development center in Bochum Langbein & Engelbracht is a major engineer- Germany, collaborate with the best partners ing and plant construction company with the world has to offer and inspire our custom- a long and illustrious tradition. We have ers with our profound engineering know-how. written German industrial history, and our We take on the special challenges of the expertise as a maker of innovative production various markets with our product development facilities has been in demand for more than expertise. Whether the market is booming, 75 years. As L&E Group we have an interna- technology leaps are being made, the econo- tional orientation and are represented by my is in a crisis or resources are scarce, we our subsidiaries in China and the USA. always have the right solution. We manufacture at our site in Bochum in Produkte
  • 3.
    The L&E productrange for paper technology Our product range I Papermachinehoodandairsystem IIRejectandfibersludgedrying I 4 a Hood system 5 b Heat recovery system VSteamandcondensatesystem I c Pocket ventilation a Process automation system d Wire section exhaust system b Cascade system e Hall ventilation system c Thermocompressor system d Yankee system e Steam blow box IDryingtechnology I a a a TransAir-dryer b ContacAir-dryer Energyanalysisservice V c AirTurn system b d High-efficiency hood IAftersalesservice V d c d c a a a b e a–d c
  • 4.
    We combine yearsof experience with solutions for the future. 6 7 LE Paper Technology We are the people company to turn to standing enterprise with a rich tradition and when you want to save costs, energy and raw many years of experience in the paper materials – for example, with our innovative industry, LE began basing its research and concepts for the utilization of waste heat. development work on this fact very early on. We improve the overall energy balance of your We offer our worldwide customers environ- paper machine so efficiently, that return on mentally friendly, high-performance solutions investments costs (ROI) is often just a few for both the innovative design of new plants months. Our customers have told us that as well as the optimizing of existing paper controlling and minimizing operating costs is mills and machines. We advise and deliver a key to competing successfully. As a long- turnkey total solutions on all continents. References Delfort Group MM Karton Mondi Group Products Sappi Fine Paper Europe Paper machines: Air ventilation and heat recovery SCA Packaging Steam and condensate systems Stora Enso Paper driers Reject and sludge driers
  • 5.
    We optimize ourcustomers’ energy balance. 8 9 Pioneering process solutions Environmental regulations for the paper productivity, quality and runability of our industry are getting tougher and tougher, the customers’ production sites. costs of raw materials and energy are rising, and at the same time industrial companies With our many years of experience in the are being called upon increasingly to work industry, we offer comprehensive and leading- as efficiently and as environment-friendly as edge process solutions for entire ventilating possible. LE supports this trend with its systems, steam and condensation systems, innovative process solutions. We plan and and drying technology within the paper optimize the energy consumption of new machine and reject sludge drying after and existing machines, thus improving the waste paper pulping. Energy savings achieved by LE process solutions in % Newsprint – 31% Packaging paper – 31% Writing/Printing paper – 31% Thin printing paper – 31% Tissue – 31% Standard LE optimized
  • 6.
    10 11 Process solutions for saving energy The LE range of services Areas of potential for improving the energy balance Web With the LE process solutions for saving energy, related to savings in primary energy costs, kick-in support we can influence as much as 30 percent of the quickly and raise the efficiency of the production Hood Heat Optimizing energy consumption in the technology recovery energy costs arising in the paper-making process machine. The improved ventilation systems drying section by analyzing and improving the existing equipment make it possible to create consistent production Improved Improved for the drying sections of paper, cardboard and conditions and drying profiles for the paper web, Hall ven- quality efficiency Steam An active and sustainable contribution to tilation blow tissue machines. LE delivers, assembles and often also improving the quality of the paper box environmental protection with integrated services ventilating plants, steam and condensate produced, besides reducing energy costs. Customer heat recovery and noise protection systems systems for a comprehensive and money-saving energy concept. The resulting savings, mostly Paper Air ex- Active protection of the building structure drying Improved More traction runability production Improved climatic conditions for the staff Reject Steam and drying condensate systems Complete system solutions for building Air-Turn Possible energy savings in a paper factory new plants in % Expansion and/or modernizing existing plants Energy (heat) 24% Reject 7%
  • 7.
    Vapour Condensate Steam Air/Water 0 Air/Air 12 13 Hood energy balance and heat recovery systems Paper machine hood Heat recovery Custom tailored to perfectly fit each paper Ratio of costs/exhaust-air dew point Effective air/air-heat recovery thanks to the machine and each building virtually self-cleaning glass-pipe exchanger The high dew point, designed for up to Glass pipe with long service life and ease of 64°C (147°F) of the waste air, enables cleaning effective heat recovery Optimized heat exchangers guarantee high Low primary energy requirement through thermal efficiency improvements in heat insulation designed especially to save energy Air/Water heat-exchange for heating white water and heating water 46 48 50 52 54 56 58 60 62 64 Low false-air levels, even at low airflow Waste-air dew point conditions Building heated using exhaust heat from the Steam costs per year Electricity costs for exhaust and supply air paper machine
  • 8.
    14 15 Drying technology The dryers are specially set up to dry paper, Internal and external arrangement of board, leaf, fiber tissue and tissue papers. the heating and circulation units Systematically further developed for new TransAir-Dryer with no-contact web plants or perfectly adapted to the relevant guidance, especially for floating webs, production conditions to improve quality coated on one or both sides and efficiency of existing plants ContacAir-Dryer with web guidance Ecologically and economically engineered supported by guide rolls, especially for paper and board, coated on one side Patented CombiFoil blast pipes for short heating times, minimal downtimes and AirTurn dryer with no-contact redirection negligible losses of pressure and drying of paper, coated on one or both sides Specially designed blast pipes for a uniform and high heat-transfer factor
  • 9.
    Exhaust air Exhaust Air Filter Filter 16 Reject Reject M 17 disposal disposal Reject Reject feeding feed-in Compactor Compactor Reject Dryer Reject dryer Fan Heat recovery Process air heating Reject and fiber sludge drying in recycle pulping operations Steam and condensate systems Raise the dry content of rejects and sludge Final processing is done by pressing the now Steam and condensate systems tailored to the Cascade systems for an optimum heating up to 90 percent dried material into bales or briquettes, or sim- needs of the individual customers enables and curve and pressure sequence when drying ply through compaction resulting inconsider- ensures excellent product quality and high Robust and highly reliable construction able further savings in disposal transport or throughput during the drying process. Thermocompressor systemsfor the individu- increased uses for the dried sludge or rejects. alized control of each drying group Short payback periods (often less than The construction and mode of operation of Efficient use of the entire steam-energy 1 year) the LE Reject and Sludge drying system ena- Yankee systems with thermo-compressor bles payback periods of less than one Applicable for all paper weights and grades for reducing the primary energy consump- Active and sustainable environmental year to be attained. tion benefit by: High operating reliability and runability – Using the waste heat from the paper The resource-saving use of waste heat and make short payback periods possible production process (no primary heating reduction of landfill disposal also have a posi- required) tive effect on the environmental image and Minimal service required – Reduced disposal transport costs by improve public acceptance to the paper mill removing water from the waste rejects owner as a 21st century “green technology” and sludge (tons of water removed per user. hour) – Raising the heat value for now dry rejects and sludge by removing the water making the dried material a viable fuel source The drying is done at low temperatures. This enables waste heat from the production proc- ess, boiler flue gases, gasturbines, etc. to be used intelligently and effectively. The simple and dependable construction combined with waste-heat recovery drying keeps operating costs to a minimum.
  • 10.
    With our manyyears of international experience in the paper industry, we are ready to further design and implement your heat and energy concepts with a wide range of innovative solutions. 18 19 Energy analysis service LE is a partner to the paper industry, in Technological progress makes the use of low- The first step in optimizing the energy bal- Primary/Initialassessment » Examine the developing and executing energy saving proc- temperature waste heat an important factor ance is assessing the existing situation. entire ventilation plant, air volumes with esses to continuously and sustainably improve when optimizing energy consumption. For an This is the basis for the analysis of the heat regard to the hood and hall climate, heating resource efficiency, taking into account all efficient use of energy through the extended and energy usage within the paper factory operation, cylinder temperatures, etc. and applicable statutory and regional regulations. use of low-temperature waste heat, we put and the potential improvements that result assessment for the extended use of all the We make sure that the energy lost through together a step-by-step concept together with from it. low-temperature heat. waste air and water in the paper factory is the paper factory. The goal is to improve the made use of efficiently. level of efficiency by finding economical and Analysis » Analyze and assess the energy realistic uses for this waste heat in the plant., efficiency and the production and quality We assist the customer from the analysis requirements design phase all the way to implementation of those concepts into the paper mill systems. Actionplan » Develop a detailed action plan The LE energy analysis Environment-friendly process solutions Implementation » Implement the actions LEprocess solutions Customer goals using LE solutions Waste water Exhaust air Primary/Initial assessment Improved efficiency Analysis Increased productivity Action plan Improved quality Raw materials Paper mill Paper Implementation Improved runability Energy
  • 11.
    rethink redesign rebuild Germany China USA www.l-e.de Langbein Engelbracht GmbH Langbein Engelbracht L E America info@l-e.de Hattinger Straße 951 Industrial Engineering and Environmental Technologies LLC 44879 Bochum, Germany Supply Shanghai Ltd. 2300 Northridge Drive 3652 Cao’an Rd, Jiading District, Kaukauna, WI 54130, USA 201812 Shanghai, China Phone +49 234 4173-0 Phone +86-21-3911 5191 Phone +1 920 462 0319 Fax +49 234 4173-100 Fax +86-21-3911 5192 Fax +1 920 766 4600