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HVAC222 - Oil
Oil Characteristics
Oil Heat Calculations
2
Fuel Oil Weight
• Measured in API Gravity
– API = American Petroleum Institute
– Ranges from 0 to 99 degrees
• The lighter the oil, the higher the rating.
– 20 degrees = 7.77 pounds
– 40 degrees = 6.87 pounds
• These are measured with a hydrometer
3
Viscosity
• The resistance to flow (thickness of oil)
• Time required for an oil sample at a given temperature
to flow through a fixed restriction.
• Heavier oils have a higher restriction.
• As the temperature rises; viscosity goes down.
4
Viscosity
• As the temperature drops, viscosity goes up.
– An outdoor oil tank needs to be protected from cold as the
viscosity can go so far up the oil will not flow through the
filter properly.
5
Flash Point
• The temperature at which the oil will give off sufficient
vapor to support a flash fire (momentary, not
combustion).
• The lowest temperature vapors will ignite in the air
when exposed to flame.
• The maximum safe storage and handling temperature.
6
Distillation Range
• Used as a measurement for lighter oils.
• It is the temperature at which oil will boil.
7
Water and Sediment content
• Percentage of water and impurities in the oil.
• Heavier oils have more water and sediment.
• Water and sediment can cause:
– Interrupted flame
– Clogged burners
8
Pour Point
• The lowest temperature at which oil can be poured.
9
Types of oil
• #1 - Kerosene
• #2 - Home Heating Oil
• #4 - Industrial
• #6 - Bunker Oil
10
#1 - Kerosene
• Characteristics
– BTU Rating: 132,900 to 137,000 BTU/Gal
– API Gravity: 38 to 45 degrees
– Weight: 6.95lbs / Gal
– Flash Point: 100 degrees
– Pour Point: 0 degrees
– Will vaporize at room temperature and can easily be ignited.
11
#1 Kerosene
• Uses:
– Old style heating
– Space heaters
– Cleaning solvent
• Sometimes used in place of #2 oil or mixed into
outdoor tanks because of the lower pour point.
Flows better at low temperatures.
12
#2 - Home Heating Oil
• Characteristics
– BTU Rating: 140,000 BTU/Gal
– API Gravity: 20 to 28 degrees
– Weight: 6.9 - 7.3 lbs / Gal
– Flash Point: 130 degrees
– Pour Point: 20 degrees
– Will not vaporize at room temperature and to ignite you must
add heat.
13
#2 - Home Heating Oil
• Uses:
– Residential Home Heating
– Residential Hot Water
– Light Commercial Applications
14
#4 - Industrial Oil
• Characteristics
– BTU Rating: 145,000 BTU/Gal
– API Gravity: 20 to 28 degrees
– Weight: 7.78 lbs / Gal
– Flash Point: 130 degrees
– Pour Point: 20 degrees
– Does not require pre-heating
– Industrial heat and power.
15
#6 - Bunker Oil
• Characteristics
– BTU Rating: 153,000 BTU/Gal
– API Gravity: 8 to 15 degrees
– Weight: 8.44 lbs / Gal
– Flash Point: 50 degrees
– Pour Point: Can not pour
16
Oil Heat Calculations
• BTU Output:
– The amount of heat being used to heat the space.
– Heating oil has a BTU content of 140,000 BTU’s per gallon.
17
Oil Heat Calculations
• To determine how much heat a nozzle is capable of,
multiply the GPH of the nozzle times 140,000.
• Example:
– .75GPH Nozzle x 140,000 = 105,000 BTU
– .50GPH Nozzle x 140,000 = 70,000 BTU
18
Oil Heat Calculations
• Examples
– 1.25GPH x 140,000 = 175,000 BTU
• These numbers are only accurate with a 100% efficient
furnace.
• These numbers only work if oil pressure is at 100 psi.
19
Oil Heat Calculations
• Using the furnace efficiency percentage and accurate
BTU output can be calculated.
• Example:
– A furnace has a .50GPH nozzle and an efficiency of 80%.
– Knowing that 20% of the heat is going out the chimney the
70,000 btu’s will be lower.
20
Oil Heat Calculations
• Example(cont)
– .50GPH x 140,000 = 70,000
– 70,000 x .80 = 56,000 btu/hr
– .50GPH x 140,000 x 20% = 56,000 btu/hr
– This means that 14,000 btu/hr are going up the chimney (20%
of 70,000).
21
Calculating Air Flow
• The volume of air is defined as Cubic Feet Per Minute
(CFM)
• To calculate the CFM of a furnace the BTU’s must be
known.
• Q = The quantity of useable BTUS of a system.
22
Calculating Air Flow
• Example: A furnace has a .50GPH nozzle and is 90%
efficient.
• Q = 140,000 x .50 x .90
• Q = 63,000
• Now take a supply duct temperature reading with the
burner and fan on.
23
Calculating Air Flow
• Next take a return air temperature reading with the
burner and fan on.
• Subtract the return from the supply to get your Delta-T
(Temperature difference).
• Multiply this number by 1.08 (this is a constant).
24
Calculating Air Flow
• The formula:
CFM = Q ÷ (∆T x 1.08)
CFM = 63,000 ÷ ((145-69)x 1.08)
CFM = 63,000 ÷ (76 x 1.08)
CFM = 63,000 ÷ 82.08
CFM = 767 CFM
25
Calculating Air Flow
• This calculation can help the duct designer or
technician decide if the ductwork is undersized and can
also help determine if air conditioning can be added to
the ductwork.
• Air Conditioning requires 400CFM per Ton (12,000
BTU’s)

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Oil Characteristics, Oil Heat Calculations presentation.ppt

  • 1. 1 HVAC222 - Oil Oil Characteristics Oil Heat Calculations
  • 2. 2 Fuel Oil Weight • Measured in API Gravity – API = American Petroleum Institute – Ranges from 0 to 99 degrees • The lighter the oil, the higher the rating. – 20 degrees = 7.77 pounds – 40 degrees = 6.87 pounds • These are measured with a hydrometer
  • 3. 3 Viscosity • The resistance to flow (thickness of oil) • Time required for an oil sample at a given temperature to flow through a fixed restriction. • Heavier oils have a higher restriction. • As the temperature rises; viscosity goes down.
  • 4. 4 Viscosity • As the temperature drops, viscosity goes up. – An outdoor oil tank needs to be protected from cold as the viscosity can go so far up the oil will not flow through the filter properly.
  • 5. 5 Flash Point • The temperature at which the oil will give off sufficient vapor to support a flash fire (momentary, not combustion). • The lowest temperature vapors will ignite in the air when exposed to flame. • The maximum safe storage and handling temperature.
  • 6. 6 Distillation Range • Used as a measurement for lighter oils. • It is the temperature at which oil will boil.
  • 7. 7 Water and Sediment content • Percentage of water and impurities in the oil. • Heavier oils have more water and sediment. • Water and sediment can cause: – Interrupted flame – Clogged burners
  • 8. 8 Pour Point • The lowest temperature at which oil can be poured.
  • 9. 9 Types of oil • #1 - Kerosene • #2 - Home Heating Oil • #4 - Industrial • #6 - Bunker Oil
  • 10. 10 #1 - Kerosene • Characteristics – BTU Rating: 132,900 to 137,000 BTU/Gal – API Gravity: 38 to 45 degrees – Weight: 6.95lbs / Gal – Flash Point: 100 degrees – Pour Point: 0 degrees – Will vaporize at room temperature and can easily be ignited.
  • 11. 11 #1 Kerosene • Uses: – Old style heating – Space heaters – Cleaning solvent • Sometimes used in place of #2 oil or mixed into outdoor tanks because of the lower pour point. Flows better at low temperatures.
  • 12. 12 #2 - Home Heating Oil • Characteristics – BTU Rating: 140,000 BTU/Gal – API Gravity: 20 to 28 degrees – Weight: 6.9 - 7.3 lbs / Gal – Flash Point: 130 degrees – Pour Point: 20 degrees – Will not vaporize at room temperature and to ignite you must add heat.
  • 13. 13 #2 - Home Heating Oil • Uses: – Residential Home Heating – Residential Hot Water – Light Commercial Applications
  • 14. 14 #4 - Industrial Oil • Characteristics – BTU Rating: 145,000 BTU/Gal – API Gravity: 20 to 28 degrees – Weight: 7.78 lbs / Gal – Flash Point: 130 degrees – Pour Point: 20 degrees – Does not require pre-heating – Industrial heat and power.
  • 15. 15 #6 - Bunker Oil • Characteristics – BTU Rating: 153,000 BTU/Gal – API Gravity: 8 to 15 degrees – Weight: 8.44 lbs / Gal – Flash Point: 50 degrees – Pour Point: Can not pour
  • 16. 16 Oil Heat Calculations • BTU Output: – The amount of heat being used to heat the space. – Heating oil has a BTU content of 140,000 BTU’s per gallon.
  • 17. 17 Oil Heat Calculations • To determine how much heat a nozzle is capable of, multiply the GPH of the nozzle times 140,000. • Example: – .75GPH Nozzle x 140,000 = 105,000 BTU – .50GPH Nozzle x 140,000 = 70,000 BTU
  • 18. 18 Oil Heat Calculations • Examples – 1.25GPH x 140,000 = 175,000 BTU • These numbers are only accurate with a 100% efficient furnace. • These numbers only work if oil pressure is at 100 psi.
  • 19. 19 Oil Heat Calculations • Using the furnace efficiency percentage and accurate BTU output can be calculated. • Example: – A furnace has a .50GPH nozzle and an efficiency of 80%. – Knowing that 20% of the heat is going out the chimney the 70,000 btu’s will be lower.
  • 20. 20 Oil Heat Calculations • Example(cont) – .50GPH x 140,000 = 70,000 – 70,000 x .80 = 56,000 btu/hr – .50GPH x 140,000 x 20% = 56,000 btu/hr – This means that 14,000 btu/hr are going up the chimney (20% of 70,000).
  • 21. 21 Calculating Air Flow • The volume of air is defined as Cubic Feet Per Minute (CFM) • To calculate the CFM of a furnace the BTU’s must be known. • Q = The quantity of useable BTUS of a system.
  • 22. 22 Calculating Air Flow • Example: A furnace has a .50GPH nozzle and is 90% efficient. • Q = 140,000 x .50 x .90 • Q = 63,000 • Now take a supply duct temperature reading with the burner and fan on.
  • 23. 23 Calculating Air Flow • Next take a return air temperature reading with the burner and fan on. • Subtract the return from the supply to get your Delta-T (Temperature difference). • Multiply this number by 1.08 (this is a constant).
  • 24. 24 Calculating Air Flow • The formula: CFM = Q ÷ (∆T x 1.08) CFM = 63,000 ÷ ((145-69)x 1.08) CFM = 63,000 ÷ (76 x 1.08) CFM = 63,000 ÷ 82.08 CFM = 767 CFM
  • 25. 25 Calculating Air Flow • This calculation can help the duct designer or technician decide if the ductwork is undersized and can also help determine if air conditioning can be added to the ductwork. • Air Conditioning requires 400CFM per Ton (12,000 BTU’s)