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The Making of
Äänekoski Biorefinery
Niklas von Weymarn, VPResearch, Metsä Fibre
(part of Metsä Group)
PaperboardWood Supply and
Forest Services
Leading player in selected businesses
Business areas of Metsä Group anno 2018
We focus on products and services with promising growth prospects and in which we
have strong competence and a competitive edge.
Tissue and
Cooking Papers
Wood ProductsPulp and
Sawn timber
3
Pulp production, conventional co-products & new co-
products
PULPWOOD
BARK TURPENTINE
PULP
TALL OIL
BIOELECTRICITY
STEAM
DISTRICT HEAT
Bark
gasification
Sulphuric acid
production
Sludge
valorisation BIOGAS
Pulp
valorisation
TEXTILE FIBRE
Pulp
valorisation
BIOCOMPOSITE
Bark
valorisationBARK PRODUCT
Lignin
valorisation LIGNIN PRODUCT
Yellow box = still in R&D
New co-products are at different stage of development
5
Biogas (by partner EcoEnergy SF Ltd.
in Äänekoski 2017)
Bark-based product gas (in Joutseno
2012 and Äänekoski 2017)
Sulphuric acid (in Äänekoski 2017)
Biocomposite (by partner Aqvacomp
Ltd. in Rauma 2017)
Lignin-based product
Bark-based product
Textile fibre
Pilot plant scale
• The product is not sold, but
application testing with potential
customers is in a big role
• Operations days or weeks at a
time
• Different parts of production can
be located at different sites
Demonstration plant
• The product can be sold normally
on the market
• The plant can be operated 24/7,
but reconstruction breaks are also
possible
• Small plant compared to markets
• Usually not a profitable investment
Full scale factory
• The product is sold normally
• Normal size factory compared to
competing companies
• Often called ”First-of-its-kind” or a
“Flagship”
Everything is done in partnerships and networks
6
• Innovation ecosystem
• From universities to other large companies
• Co-creation
• Business ecosystem
• Taking the business opportunities to reality together
with SMEs and large companies (even startup
cooperation)
• Industrial companies and service providers
OPERATOR PRODUCT
Unknown Lignin product
Unknown Bark product
Unknown Biocomposite
Unknown Textile fibre
Unknown Unknown
OPERATOR PRODUCT/SERVICE
Metsä Fibre
Product gas
Sulphuric acid
EcoEnergy SF
Biogas (biomethane)
Biofuel pellets
AGA Oxygen
Mantsinen Wood yard services
VR Transport &
M. Rauanheimo
Pulp logistics in
Finland
Metsä Wood Veneer
OPERATOR PRODUCT
Metsä Forest
Industrial and
energy wood
Metsä Fibre
Pulp grades
Tall oil
Turpentine
Bioelectricity
Steam
District heat
Bark fuel
Metsä Board Folding boxboard
Äänevoima /
Äänekosken Energia
Various forms of
bioenergy
CP Kelco
Chemical made
from pulp
(CMC)
Specialty Minerals
Pigment made
from CO2
Potential products and
partners in the future
Äänekoski industrial
ecosystem Q1/2018
7
In addition e.g. Valio, Metsä Wood (plywood
production), Kurikka Timber and Valtra have
production plants within a 5-km radius from the
ecosystem core.
• Efficiency and success requires working closely in both
innovation ecosystems and business ecosystems
• Should be done jointly (i.e. SWE & FI):
• Work for a predictable business environment, which
requires increasing the understanding of the Nordic
forest-based sector on a pan-European level
• Create industry standards together
• For instance, for lignin as a commodity
biomaterial
Take-home messages
Nikas von Weymarn, Metsä Fibre: The Making of Äänekoski Biorefinery

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Nikas von Weymarn, Metsä Fibre: The Making of Äänekoski Biorefinery

  • 1. The Making of Äänekoski Biorefinery Niklas von Weymarn, VPResearch, Metsä Fibre (part of Metsä Group)
  • 2. PaperboardWood Supply and Forest Services Leading player in selected businesses Business areas of Metsä Group anno 2018 We focus on products and services with promising growth prospects and in which we have strong competence and a competitive edge. Tissue and Cooking Papers Wood ProductsPulp and Sawn timber
  • 3. 3 Pulp production, conventional co-products & new co- products PULPWOOD BARK TURPENTINE PULP TALL OIL BIOELECTRICITY STEAM DISTRICT HEAT Bark gasification Sulphuric acid production Sludge valorisation BIOGAS Pulp valorisation TEXTILE FIBRE Pulp valorisation BIOCOMPOSITE Bark valorisationBARK PRODUCT Lignin valorisation LIGNIN PRODUCT Yellow box = still in R&D
  • 4.
  • 5. New co-products are at different stage of development 5 Biogas (by partner EcoEnergy SF Ltd. in Äänekoski 2017) Bark-based product gas (in Joutseno 2012 and Äänekoski 2017) Sulphuric acid (in Äänekoski 2017) Biocomposite (by partner Aqvacomp Ltd. in Rauma 2017) Lignin-based product Bark-based product Textile fibre Pilot plant scale • The product is not sold, but application testing with potential customers is in a big role • Operations days or weeks at a time • Different parts of production can be located at different sites Demonstration plant • The product can be sold normally on the market • The plant can be operated 24/7, but reconstruction breaks are also possible • Small plant compared to markets • Usually not a profitable investment Full scale factory • The product is sold normally • Normal size factory compared to competing companies • Often called ”First-of-its-kind” or a “Flagship”
  • 6. Everything is done in partnerships and networks 6 • Innovation ecosystem • From universities to other large companies • Co-creation • Business ecosystem • Taking the business opportunities to reality together with SMEs and large companies (even startup cooperation) • Industrial companies and service providers
  • 7. OPERATOR PRODUCT Unknown Lignin product Unknown Bark product Unknown Biocomposite Unknown Textile fibre Unknown Unknown OPERATOR PRODUCT/SERVICE Metsä Fibre Product gas Sulphuric acid EcoEnergy SF Biogas (biomethane) Biofuel pellets AGA Oxygen Mantsinen Wood yard services VR Transport & M. Rauanheimo Pulp logistics in Finland Metsä Wood Veneer OPERATOR PRODUCT Metsä Forest Industrial and energy wood Metsä Fibre Pulp grades Tall oil Turpentine Bioelectricity Steam District heat Bark fuel Metsä Board Folding boxboard Äänevoima / Äänekosken Energia Various forms of bioenergy CP Kelco Chemical made from pulp (CMC) Specialty Minerals Pigment made from CO2 Potential products and partners in the future Äänekoski industrial ecosystem Q1/2018 7 In addition e.g. Valio, Metsä Wood (plywood production), Kurikka Timber and Valtra have production plants within a 5-km radius from the ecosystem core.
  • 8.
  • 9. • Efficiency and success requires working closely in both innovation ecosystems and business ecosystems • Should be done jointly (i.e. SWE & FI): • Work for a predictable business environment, which requires increasing the understanding of the Nordic forest-based sector on a pan-European level • Create industry standards together • For instance, for lignin as a commodity biomaterial Take-home messages