This document is a service manual for New Holland TS100A, TS110A, TS115A, TS125A, TS130A, and TS135A tractors. It provides instructions and specifications for separating the front axle and front support from the engine on these tractor models. The summary includes torque values for fasteners, lists any special tools required, and provides a step-by-step procedure for separating the front axle and support. Health and safety warnings and environmental considerations are also addressed at the beginning.
This document is a 2017 price and specification guide for Milania cabinetry. It includes an overview of door styles, materials, and construction methods. It then provides detailed specifications and pricing for various wall cabinets, base cabinets, tall cabinets, and accessories. Order forms and contact information are also included at the end.
The document describes a project report submitted by three students - Suraj Maurya, Neel Shukla, and Nilesh Poojary - for their final year diploma in computer engineering on the topic of a "Mini CNC Plotter". It provides details of the project including an introduction, literature review, objectives, hardware and software requirements, hardware and software explanations, block diagrams, coding, testing procedures, working, applications, and conclusions. The report aims to provide complete information about designing and developing a mini computer numerical control (CNC) plotter.
This document provides operating instructions for a ZF synchromesh transmission. It begins with an overview of the transmission components and shift actuation methods. It then provides guidance on starting the vehicle, engaging the clutch, shifting gears, engaging power take-offs, parking, towing, and maintenance. Proper operation and maintenance are emphasized to ensure reliability and cost-effective driving.
Special purpose machine tools are designed and manu factured for specific jobs and such never produced in bulk such machines are finding increasi ng use in industries the techniques for designing such machine would obviously be quite different fro m those used for mass produced machine. A very keen judgment is essential for success of such mach ines. This paper explains a case study of designing special purpose machine and manufactured at ABC Com pany which found beneficial in increasing production quantity & reducing manpower.
Jcb tm320 tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 wm tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying machines using identification and component plates, which contain serial numbers. It also details two types of fasteners used - zinc plated and Dacromet. Tables are included specifying torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 s tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
This document is a 2017 price and specification guide for Milania cabinetry. It includes an overview of door styles, materials, and construction methods. It then provides detailed specifications and pricing for various wall cabinets, base cabinets, tall cabinets, and accessories. Order forms and contact information are also included at the end.
The document describes a project report submitted by three students - Suraj Maurya, Neel Shukla, and Nilesh Poojary - for their final year diploma in computer engineering on the topic of a "Mini CNC Plotter". It provides details of the project including an introduction, literature review, objectives, hardware and software requirements, hardware and software explanations, block diagrams, coding, testing procedures, working, applications, and conclusions. The report aims to provide complete information about designing and developing a mini computer numerical control (CNC) plotter.
This document provides operating instructions for a ZF synchromesh transmission. It begins with an overview of the transmission components and shift actuation methods. It then provides guidance on starting the vehicle, engaging the clutch, shifting gears, engaging power take-offs, parking, towing, and maintenance. Proper operation and maintenance are emphasized to ensure reliability and cost-effective driving.
Special purpose machine tools are designed and manu factured for specific jobs and such never produced in bulk such machines are finding increasi ng use in industries the techniques for designing such machine would obviously be quite different fro m those used for mass produced machine. A very keen judgment is essential for success of such mach ines. This paper explains a case study of designing special purpose machine and manufactured at ABC Com pany which found beneficial in increasing production quantity & reducing manpower.
Jcb tm320 tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 wm tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying machines using identification and component plates, which contain serial numbers. It also details two types of fasteners used - zinc plated and Dacromet. Tables are included specifying torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 s tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the type of fastener and not mix zinc and Dacromet components.
This document is the service manual for JCB Drivetrain Systems Ltd's SD 70/PT axles. It provides general information, safety guidelines, routine maintenance procedures, and technical specifications. The manual is organized into sections covering hydraulics, axles, brakes, and other components. It includes lists of torque specifications and recommended service tools. Updates to the manual are documented, with changes noted for each issue.
Jcb sd55 3 piece axles service repair manualiekkdmmem
This document is a service manual for JCB drivetrain systems that provides general information and safety instructions. It contains sections covering general information, care and safety, routine maintenance, hydraulics, axles, and brakes. The care and safety section emphasizes that safety must come first when performing any maintenance or repair work. It contains warnings about operating, maintenance, and general safety. Technicians are expected to follow all safety procedures and replace any worn components.
This manual provides information on routine maintenance and repair of JCB drivetrain axles. It outlines procedures for identifying axles by their serial number plate and build identification. The document instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to quote the full serial number when ordering parts to ensure the correct components for the specific axle build.
This service manual provides information on routine maintenance and repairs for JCB drivetrain systems axles. It details procedures for identifying axles by their serial plate numbers and build identifications. The manual instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to quote full serial numbers when ordering parts to ensure the correct components are obtained.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1789429 t...iekkdmmem
This document contains safety notices and warnings for operating heavy machinery. It lists general safety practices such as wearing proper protective equipment, not operating under the influence of drugs or alcohol, and being aware of hazards in the work area. It also provides warnings specific to machine operation, such as not exceeding design limits, avoiding sparks in hazardous atmospheres, and keeping hands and feet inside the vehicle while it is moving. The document emphasizes that safety is the operator's responsibility and failing to follow safety practices could result in injury or death.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1390000 t...iekkdmmem
This document contains a safety checklist for operating heavy machinery. It lists many potential hazards and provides warnings about how to avoid injuries. Operators are instructed to always be careful and alert, wear proper protective clothing, avoid distractions, inspect work sites for hazards, communicate clearly with others, and never operate faulty or modified equipment. Specific dangers highlighted include being struck by moving parts, electrocution from power lines, explosions in hazardous atmospheres, and falls from unsecured work platforms. The checklist emphasizes practicing new tasks safely and following all applicable regulations and manuals.
Jcb js290 tier iii auto tracked excavator service repair manual sn 01421200...iekkdmmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables are provided with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. The settings are intended for use when specific torque values are not provided elsewhere in the manual.
The document is a technical manual that provides instructions and specifications for repairing N Series engines that comply with EU/2002/88/CE regulations. It contains sections on general specifications, fuel systems, applications, overhaul procedures, required tools, and safety precautions. The sections are numbered and provide information on topics like specifications, torque values, tool lists, repair procedures, and maintenance schedules. Symbols are used to classify warnings and service operations. Conversion tables are provided for units of measurement. The manual must be followed closely to safely and properly repair the engines.
Hyundai r170 w 9 wheel excavator service repair manualiekkdmmem
Here are the key steps to disassemble the transmission based on the information provided:
1. Drain the transmission oil through the screw plug into a suitable collector.
2. Remove the lube oil pump, downshift interlock, speed transmitter, bleeder, compression spring and ball.
3. Remove the threaded element with O-ring from the bore.
4. Remove the lubrication nipple, screw plugs, and bleeder valve.
5. Loosen the bolt connection of the input housing equally as it is subject to a cup spring.
Hyundai r160 lc 7a crawler excavator service repair manualiekkdmmem
This section provides instructions for removing and installing the boom, arm, and bucket cylinders on the excavator. The key steps are:
1. Fully extend the arm and bucket, lower the work equipment to the ground, and stop the engine before removal. Relieve hydraulic pressure.
2. Disconnect hydraulic hoses and greasing lines, and secure pins and rods to prevent parts from falling during removal.
3. Remove mounting pins and bolts, then sling and remove cylinder assemblies.
4. Installation is the reverse of removal. Bleed air from cylinders after installing. Check hydraulic oil level and for leaks.
Hyundai r140 w 7a wheel excavator service repair manualiekkdmmem
This document contains sections related to the service manual of an excavator. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of components such as the pump device, control valve, swing device, and transmission. Section 3 covers the hydraulic system including circuits. Section 4 details the electrical system components and circuits. Section 5 outlines the mechatronics systems. Section 6 is about troubleshooting. Section 7 includes maintenance standards. Section 8 provides instructions for disassembly and assembly of components. Section 9 lists component mounting torques.
Hyundai r55 w 7 wheel excavator service repair manualiekkdmmem
1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by taking out its mounting bolts.
Hyundai r36 n 7 mini excavator service repair manualiekkdmmem
This service manual provides instructions for maintaining a hydraulic excavator. It outlines the machine's components and systems, including the engine, pumps, controls, hydraulics, undercarriage, and electrical equipment. The manual describes inspection and maintenance procedures organized by service intervals. Technicians should follow the procedures to properly service the excavator, replace worn parts, and troubleshoot any issues. Maintaining the machine according to this manual will help ensure long life and prevent failures and problems.
Hyundai hb100 backhoe loader service repair manualiekkdmmem
This document contains sections on safety, specifications, operational checks, engine systems, power train systems, brake systems, steering systems, work equipment, electrical systems, and troubleshooting guides for various components. It provides information on component locations, electrical circuits, monitoring systems, switch specifications, and testing and adjustment procedures. The sections cover the structure and function of components, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly instructions.
New holland w130 wheel loader service repair manualiekkdmmem
This document provides instructions for removing and installing the engine and radiator on a CNH America LLC W110 and W130 Wheel Loader. The steps include: parking the machine safely, disconnecting electrical and hydraulic systems, attaching lifting equipment to the engine compartment, and removing hoses, lines, and mounting hardware to separate the engine from the loader frame. Reinstallation involves reversing these steps and reconnecting all components.
New holland tt75 tier3 engine, 2 wd tractor service repair manualiekkdmmem
The document is a service manual for tractor models TT55, TT65, and TT75. It contains safety information and instructions for servicing various tractor systems, including the engine, transmission, axles, brakes, hydraulics, steering, wheels, and electrical systems. The manual provides part numbers and diagrams to aid technicians in maintenance and repairs. Safety is emphasized throughout, warning technicians to follow procedures, wear protective equipment, and avoid hazards like operating machinery with the engine running.
New holland tk4040 tractor service repair manualiekkdmmem
This document is a service manual for tractor models TK4020F, TK4020V, TK4030F, TK4030V, TK4030, TK4040M, TK4040, TK4050M, TK4050, and TK4060. It contains introduction sections on safety rules, basic instructions, and consumables to be used during service. The bulk of the manual provides technical content on the engine, clutch, transmission, rear axle system, power take-off, brakes and controls, hydraulic systems, steering clutches, tracks and track suspension, electrical systems, and the platform, cab, and bodywork of the tractors.
New holland tk80 ma tractor service repair manualiekkdmmem
This document is a repair manual for CNH America LLC tractor models TK75VA, TK80A, TK80MA, TK90A, TK90MA, and TK100A. It contains sections covering the engine, clutch, transmissions, rear mechanical drive, braking system, hydraulic systems, steering clutches, suspension and tracks, and electrical system. The document provides general safety and handling instructions for working on and operating the tractors, and warns that all maintenance and repairs should only be performed by authorized technicians according to the instructions. It also contains lubrication charts and emissions warranty information.
Jcb tm310 tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the type of fastener and not mix zinc and Dacromet components.
This document is the service manual for JCB Drivetrain Systems Ltd's SD 70/PT axles. It provides general information, safety guidelines, routine maintenance procedures, and technical specifications. The manual is organized into sections covering hydraulics, axles, brakes, and other components. It includes lists of torque specifications and recommended service tools. Updates to the manual are documented, with changes noted for each issue.
Jcb sd55 3 piece axles service repair manualiekkdmmem
This document is a service manual for JCB drivetrain systems that provides general information and safety instructions. It contains sections covering general information, care and safety, routine maintenance, hydraulics, axles, and brakes. The care and safety section emphasizes that safety must come first when performing any maintenance or repair work. It contains warnings about operating, maintenance, and general safety. Technicians are expected to follow all safety procedures and replace any worn components.
This manual provides information on routine maintenance and repair of JCB drivetrain axles. It outlines procedures for identifying axles by their serial number plate and build identification. The document instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to quote the full serial number when ordering parts to ensure the correct components for the specific axle build.
This service manual provides information on routine maintenance and repairs for JCB drivetrain systems axles. It details procedures for identifying axles by their serial plate numbers and build identifications. The manual instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to quote full serial numbers when ordering parts to ensure the correct components are obtained.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1789429 t...iekkdmmem
This document contains safety notices and warnings for operating heavy machinery. It lists general safety practices such as wearing proper protective equipment, not operating under the influence of drugs or alcohol, and being aware of hazards in the work area. It also provides warnings specific to machine operation, such as not exceeding design limits, avoiding sparks in hazardous atmospheres, and keeping hands and feet inside the vehicle while it is moving. The document emphasizes that safety is the operator's responsibility and failing to follow safety practices could result in injury or death.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1390000 t...iekkdmmem
This document contains a safety checklist for operating heavy machinery. It lists many potential hazards and provides warnings about how to avoid injuries. Operators are instructed to always be careful and alert, wear proper protective clothing, avoid distractions, inspect work sites for hazards, communicate clearly with others, and never operate faulty or modified equipment. Specific dangers highlighted include being struck by moving parts, electrocution from power lines, explosions in hazardous atmospheres, and falls from unsecured work platforms. The checklist emphasizes practicing new tasks safely and following all applicable regulations and manuals.
Jcb js290 tier iii auto tracked excavator service repair manual sn 01421200...iekkdmmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables are provided with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. The settings are intended for use when specific torque values are not provided elsewhere in the manual.
The document is a technical manual that provides instructions and specifications for repairing N Series engines that comply with EU/2002/88/CE regulations. It contains sections on general specifications, fuel systems, applications, overhaul procedures, required tools, and safety precautions. The sections are numbered and provide information on topics like specifications, torque values, tool lists, repair procedures, and maintenance schedules. Symbols are used to classify warnings and service operations. Conversion tables are provided for units of measurement. The manual must be followed closely to safely and properly repair the engines.
Hyundai r170 w 9 wheel excavator service repair manualiekkdmmem
Here are the key steps to disassemble the transmission based on the information provided:
1. Drain the transmission oil through the screw plug into a suitable collector.
2. Remove the lube oil pump, downshift interlock, speed transmitter, bleeder, compression spring and ball.
3. Remove the threaded element with O-ring from the bore.
4. Remove the lubrication nipple, screw plugs, and bleeder valve.
5. Loosen the bolt connection of the input housing equally as it is subject to a cup spring.
Hyundai r160 lc 7a crawler excavator service repair manualiekkdmmem
This section provides instructions for removing and installing the boom, arm, and bucket cylinders on the excavator. The key steps are:
1. Fully extend the arm and bucket, lower the work equipment to the ground, and stop the engine before removal. Relieve hydraulic pressure.
2. Disconnect hydraulic hoses and greasing lines, and secure pins and rods to prevent parts from falling during removal.
3. Remove mounting pins and bolts, then sling and remove cylinder assemblies.
4. Installation is the reverse of removal. Bleed air from cylinders after installing. Check hydraulic oil level and for leaks.
Hyundai r140 w 7a wheel excavator service repair manualiekkdmmem
This document contains sections related to the service manual of an excavator. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of components such as the pump device, control valve, swing device, and transmission. Section 3 covers the hydraulic system including circuits. Section 4 details the electrical system components and circuits. Section 5 outlines the mechatronics systems. Section 6 is about troubleshooting. Section 7 includes maintenance standards. Section 8 provides instructions for disassembly and assembly of components. Section 9 lists component mounting torques.
Hyundai r55 w 7 wheel excavator service repair manualiekkdmmem
1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by taking out its mounting bolts.
Hyundai r36 n 7 mini excavator service repair manualiekkdmmem
This service manual provides instructions for maintaining a hydraulic excavator. It outlines the machine's components and systems, including the engine, pumps, controls, hydraulics, undercarriage, and electrical equipment. The manual describes inspection and maintenance procedures organized by service intervals. Technicians should follow the procedures to properly service the excavator, replace worn parts, and troubleshoot any issues. Maintaining the machine according to this manual will help ensure long life and prevent failures and problems.
Hyundai hb100 backhoe loader service repair manualiekkdmmem
This document contains sections on safety, specifications, operational checks, engine systems, power train systems, brake systems, steering systems, work equipment, electrical systems, and troubleshooting guides for various components. It provides information on component locations, electrical circuits, monitoring systems, switch specifications, and testing and adjustment procedures. The sections cover the structure and function of components, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly instructions.
New holland w130 wheel loader service repair manualiekkdmmem
This document provides instructions for removing and installing the engine and radiator on a CNH America LLC W110 and W130 Wheel Loader. The steps include: parking the machine safely, disconnecting electrical and hydraulic systems, attaching lifting equipment to the engine compartment, and removing hoses, lines, and mounting hardware to separate the engine from the loader frame. Reinstallation involves reversing these steps and reconnecting all components.
New holland tt75 tier3 engine, 2 wd tractor service repair manualiekkdmmem
The document is a service manual for tractor models TT55, TT65, and TT75. It contains safety information and instructions for servicing various tractor systems, including the engine, transmission, axles, brakes, hydraulics, steering, wheels, and electrical systems. The manual provides part numbers and diagrams to aid technicians in maintenance and repairs. Safety is emphasized throughout, warning technicians to follow procedures, wear protective equipment, and avoid hazards like operating machinery with the engine running.
New holland tk4040 tractor service repair manualiekkdmmem
This document is a service manual for tractor models TK4020F, TK4020V, TK4030F, TK4030V, TK4030, TK4040M, TK4040, TK4050M, TK4050, and TK4060. It contains introduction sections on safety rules, basic instructions, and consumables to be used during service. The bulk of the manual provides technical content on the engine, clutch, transmission, rear axle system, power take-off, brakes and controls, hydraulic systems, steering clutches, tracks and track suspension, electrical systems, and the platform, cab, and bodywork of the tractors.
New holland tk80 ma tractor service repair manualiekkdmmem
This document is a repair manual for CNH America LLC tractor models TK75VA, TK80A, TK80MA, TK90A, TK90MA, and TK100A. It contains sections covering the engine, clutch, transmissions, rear mechanical drive, braking system, hydraulic systems, steering clutches, suspension and tracks, and electrical system. The document provides general safety and handling instructions for working on and operating the tractors, and warns that all maintenance and repairs should only be performed by authorized technicians according to the instructions. It also contains lubrication charts and emissions warranty information.
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
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Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
3. 2 SECTION 00 - GENERAL -CHAPTER 1
604.55.151.00 - 05 - 2003
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair operations described in this manual should be carried out exclusively by authorised
workshops. All instructions should be carefully observed and special equipment where indicated should be used.
Anyone who carries out service operations described without carefully observing these instructions will be
directly responsible for any damage caused.
NOTES FOR EQUIPMENT
Equipment shown in this manual is:
- designed expressly for use on these tractors;
- necessary to make a reliable repair;
- accurately built and strictly tested to offer efficient and long-lasting working life.
NOTICES
The words “front”, “rear”, “right hand”, and “left hand” refer to the different parts as seen from the operator’s seat
oriented to the normal direction of movement of the tractor.
SAFETY RULES
PAY ATTENTION TO THIS SYMBOL
This warning symbol points out important messages involving personal safety.
Carefully read the safety rules contained herein and follow advised precautions to
avoid potential hazards and safeguard your safety.
In this manual you will find this symbol together with the following key-words:
WARNING - it gives warning about improper repair operations and potential
consequences affecting the service technician’s personal safety.
DANGER - it gives specific warning about potential dangers for personal safety of the
operator or other persons directly or indirectly involved in the operation.
TO PREVENT ACCIDENTS
Most accidents and personal injuries taking place in
workshops are due from non-observance of some
essential rules and safety precautions.
The possibility that an accident might occur with any
type of machines should not be disregarded, no
matter how well the machine in question was
designed and built.
A wise and careful service technician is the best
precautions against accidents.
Careful observance of this basic precaution would be
enough to avoid many severe accidents.
DANGER
Never carry out any cleaning, lubrication or
maintenance operations when the engine is running.
4. SECTION 00 - GENERAL -CHAPTER 1 3
604.55.151.00 - 05 - 2003
SAFETY RULES
Generalities
• Carefully follow specified repair and
maintenance procedures.
• Do not wear rings, wristwatches, jewels,
unbuttoned or flapping clothing such as ties, torn
clothes, scarves, open jackets or shirts with open
zips which could get caught on moving parts. Use
approved safety clothing such as anti-slipping
footwear, gloves, safety goggles, helmets, etc.
• Wear safety glasses with side guards when
cleaning parts using compressed air.
• Damaged or frayed wires and chains are
unreliable. Do not use them for lifting or towing.
• Wear suitable protection such as approved eye
protection, helmets, special clothing, gloves and
footwear whenever welding. All persons
standing in the vicinity of the welding process
should wear approved eye protection. NEVER
LOOK AT THE WELDING ARC IF YOUR EYES
ARE NOT SUITABLY PROTECTED.
• Never carry out any repair on the machine if
someone is sitting on the operator’s seat, except
if they are qualified operators assisting in the
operation to be carried out.
• Never operate the machine or use attachments
from a place other than sitting at the operator’s
seat or at the side of the machine when operating
the fender switches.
• Never carry out any operation on the machine
when the engine is running, except when
specifically indicated. Stop the engine and
ensure that all pressure is relieved from hydraulic
circuits before removing caps, covers, valves,
etc.
• All repair and maintenance operations should be
carried out with the greatest care and attention.
• Disconnect the batteries and label all controls to
warn that the tractor is being serviced. Block the
machine and all equipment which should be
raised.
• Never check or fill fuel tanks or batteries, nor use
starting liquid if you are smoking or near open
flames as such fluids are flammable.
• The fuel filling gun should always remain in
contact with the filler neck. Maintain this contact
until the fuel stops flowing into the tank to avoid
possible sparks due to static electricity build-up.
• To transfer a failed tractor, use a trailer or a low
loading platform trolley if available.
• To load and unload the machine from the
transportation means, select a flat area providing
a firm support to the trailer or truck wheels. Firmly
tie the machine to the truck or trailer platform and
block wheels as required by the transporter.
• Always use lifting equipment of appropriate
capacity to lift or move heavy components.
• Chains should always be safely fastened.
Ensure that fastening device is strong enough to
hold the load foreseen. No persons should stand
near the fastening point.
• The working area should be always kept CLEAN
and DRY. Immediately clean any spillage of
water or oil.
• Never use gasoline, diesel oil or other flammable
liquids as cleaning agents. Use non-flammable
non-toxic proprietary solvents.
• Do not pile up grease or oil soaked rags, as they
constitute a great fire hazard. Always place them
into a metal container.
5. 4 SECTION 00 - GENERAL -CHAPTER 1
604.55.151.00 - 05 - 2003
START UP
• Never run the engine in confined spaces which
are not equipped with adequate ventilation for
exhaust gas extraction.
• Never bring your head, body, arms, legs, feet,
hands, fingers near fans or rotating belts.
ENGINE
• Always loosen the radiator cap very slowly
before removing it to allow pressure in the
system to dissipate. Coolant should be topped up
only when the engine is stopped.
• Do not fill up fuel tank when the engine is running.
• Never adjust the fuel injection pump when the
tractor is moving.
• Never lubricate the tractor when the engine is
running.
ELECTRICAL SYSTEMS
• If it is necessary to use auxiliary batteries, cables
must be connected at both sides as follows: (+)
to (+) and (-) to (-). Avoid short-circuiting the
terminals. GAS RELEASED FROM BATTERIES
IS HIGHLY FLAMMABLE. During charging,
leave the battery compartment uncovered to
improve ventilation. Avoid sparks or flames near
the battery area. Do no smoke.
• Do not charge batteries in confined spaces.
• Always disconnect the batteries before
performing any type of service on the electrical
system.
HYDRAULIC SYSTEMS
• Some fluid coming out from a very small port can
be almost invisible and be strong enough to
penetrate the skin. For this reason, NEVER USE
YOUR HANDS TO CHECK FOR LEAKS, but use
a piece of cardboard or a piece of wood for this
purpose. If any fluid is injected into the skin, seek
medical aid immediately. Lack of immediate
medical attention may result in serious infections
or dermatitis.
• Always take system pressure readings using the
appropriate gauges.
WHEELS AND TYRES
• Check that the tyres are correctly inflated at the
pressure specified by the manufacturer.
Periodically check for possible damage to the
rims and tyres.
• Stay at the tyre side when inflating.
• Check the pressure only when the tractor is
unloaded and tyres are cold to avoid wrong
readings due to over-pressure.
• Never cut, nor weld a rim with the inflated tyre
assembled.
• To remove the wheels, block both front and rear
tractor wheels. Raise the tractor and install safe
and stable supports under the tractor in
accordance with regulations in force.
• Deflate the tyre before removing any object
caught into the tyre tread.
• Never inflate tyres using flammable gases as
they may originate explosions and cause injuries
to bystanders.
REMOVAL AND INSTALLATION
• Lift and handle all heavy components using lifting
equipment of adequate capacity. Ensure that
parts are supported by appropriate slings and
hooks. Use lifting eyes provided to this purpose.
Take care of the persons near the loads to be
lifted.
9. 2 SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1
604.55.151.00– 05 – 2003
TORQUE VALUES
1
SPECIAL TOOLS
CAUTION
The operations described in this section can only be
carried out with the ESSENTIAL tools indicated by
an (X). To work safely and efficiently and obtain the
best results, it is also necessary to use the
recommended specific tools listed below and certain
other tools, which are to be made according to the
drawings included in this manual.
List of specific tools required for the various
operations described in this section.
297471 Tractor splitting kit.
297617 Engine support brackets (with
297471).
380000844 Engine support adaptor plate (with
297617).
10. SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 1 3
604.55.151.01- 09 - 2003
SEPARATING FRONT AXLE AND FRONT
SUPPORT FROM THE ENGINE
(OP. 10 001)
DANGER
Lift and handle all heavy components using lifting
equipment of appropriate lifting capacity. Ensure that
units or parts are supported by suitable slings or
hooks. Ensure that no-one is in the vicinity of the
load to be lifted.
1. Drain the cooling system (refer to cooling system
drain in the cooling chapter of the engine
section).
2. Remove the battery cover and disconnect the
battery negative cable (1).
1
3. Using a suitable sling, connect the front weights
to a hoist and remove the front weights (if fitted).
2
4. Loosen the hose clamps (1), remove the pipe
clamp retaining bolt (2) and remove the air cooler
outlet pipe.
3
11. 4 SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 1
604.55.151.01- 09 - 2003
5. Loosen the pipe clamp (1), hose clamp (2) and
remove the air cooler inlet pipe.
4
6. Loosen the clamp (1) and remove the air cleaner
inlet.
5
Tractors with Air Conditioning
7. Remove the receiver dryer retaining screws from
the retaining bracket.
6
8. Slide out the air conditioning condenser from the
radiator and reposition with the hoses still
attached.
7
12. SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1 5
604.55.151.00– 05 – 2003
All Tractors
9. Loosen the hose clamps (1) and disconnect the
coolant hoses from the radiator.
10. Remove the radiator support (2).
8
11. Loosen the hose clamp (1) and disconnect the
coolant hose.
9
12. Loosen the coolant hose clamp (1) and
disconnect the coolant hose connecting the cab
heater to the radiator.
10
13. Disconnect the steering sensor electrical
connector (if fitted).
11
13. 6 SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1
604.55.151.00– 05 – 2003
14. Detach the driveline oil cooler supply and return
pipes from the retaining clamps.
12
15. Disconnect the steering cylinder supply and
return pipes (1).
16. Disconnect the differential lock oil supply pipe (2)
(if fitted).
13
Tractors with Standard Front Axle
17. Remove the four wheel driveshaft guard.
18. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel drive shaft.
14
19. Remove the four wheel driveshaft and the central
support.
15
14. SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1 7
604.55.151.00– 05 – 2003
Tractors with SuperSteer Front Axle
20. Remove the four wheel driveshaft retaining nuts.
16
21. Remove the support and the four wheel
driveshaft.
17
All Tractors
22. Position the splitting kit (1) 297471 beneath the
tractor.
23. Use the supports (2), in the the splitting kit to
support the engine on the splitting stand.
18
24. Position wooden wedges (1) between the front
axle and the front support. These prevent
articulation of the axle.
19
15. 8 SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1
604.55.151.00– 05 – 2003
25. Using a spreader bar and suitable chains or
slings, attach the front and rear of the support
assembly to a moveable overhead hoist.
WARNING
Always ensure the support is adequately supported
and will remain stable when seperated from the
engine. Failure to provide adequate support may
cause the assembly to be unstable with possible
personal injury if the support tips forwards or
backwards.
26. Remove the front support retaining bolts and
separate the front support from the engine.
20
27. Support the assembly on axle stands at the front
and the rear of the support.
21
16. SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1 9
604.55.151.00– 05 – 2003
INSTALLING FRONT AXLE AND FRONT
SUPPORT TO THE ENGINE (OP. 10 001)
NOTE: If a new front support or the engine oil pan
has been removed and replaced during overhaul it is
necessary to recalculate the new shim thickness to
be installed (refer to front axle to support shim
thickness calculation in this chapter).
1. Make sure the shims (1) are re–positioned in the
same location as when removed.
1
2. Make sure the wooden wedges (1) are between
the front axle and the front support. These
prevent articulation of the axle.
3. Using a spreader bar and suitable chains or
slings, attach the front and rear of the support
assembly to a moveable overhead hoist.
2
4. Align the front support to the engine and install
the front support to engine retaining bolts.
Tighten to the specified torque value.
3
5. Remove the supports (2) and the splitting kit (1).
4
17. 10 SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1
604.55.151.00– 05 – 2003
Tractors with SuperSteer Front Axle
6. Install the four wheel driveshaft and the support.
Tighten the retaining bolts to the specified torque
value.
5
7. Install the four wheel driveshaft retaining nuts.
Tighten the retaining bolts to the specified torque
value.
6
Tractors with Standard Front Axle
8. Install the four wheel driveshaft and the central
support.
7
9. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel driveshaft.
10. Install the four wheel driveshaft guard.
8
18. SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1 11
604.55.151.00– 05 – 2003
All Tractors
11. Connect the steering cylinder supply and return
pipes (1).
12. Connect the differential lock oil supply pipe (2) (if
fitted).
9
13. Attach the driveline oil cooler supply and return
pipes to the retaining clamps.
10
14. Connect the steering sensor electrical connector
(if fitted).
11
15. Connect the coolant hose and tighten the hose
clamp (1).
12
19. 12 SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1
604.55.151.00– 05 – 2003
16. Connect the coolant hose connecting the cab
heater to the radiator and tighten the hose clamp
(1).
13
17. Connect the coolant hoses to the radiator and
tighten the hose clamps (1).
18. Install the radiator support (2).
14
Tractors with Air Conditioning
19. Slide the air conditioning condensor on to the
radiator
15
20. Install the receiver dryer retaining screws to the
retaining bracket.
16
20. SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 1 13
604.55.151.01- 09 - 2003
All Tractors
1. Install the air intake pipe and tighten the clamp
(1).
17
2. Install the air cooler inlet pipe. Tighten the pipe
clamp (1) and the hose clamp (2).
18
3. Install the air cooler outlet pipe. Tighten the hose
clamps (1) and install the pipe clamp retaining
bolt (2).
19
4. Using a suitable sling, connect the front weights
to a hoist and install the front weights (if fitted).
20
21. 14 SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 1
604.55.151.01- 09 - 2003
5. Connect the battery negative cable (1) and install
the battery cover.
6. Refill the cooling system (refer to cooling system
refill in the cooling chapter of the engine section).
7. Refill the driveline with the correct specification
oil.
21
FRONT AXLE TO SUPPORT SHIM
THICKNESS CALCULATION
1. Install a 4.5 mm yellow shim (1) part number
82026240 onto each of the engine mounting
studs.
22
2. Align the front support to the engine and install
the four upper retaining bolts. Tighten to the
specified torque value.
23
3. Using feeler gauges measure space between
each shim and the front support.
24
22. SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 1 15
604.55.151.00– 05 – 2003
4. Add feeler gauge dimension to the 4.5 mm shim
thickness already installed and select the
appropriate shim(s) from the following list.
Colour Code Shim
Thickness
Part Number
Yellow 4.5 mm 82026240
Green 4.8 mm 82026241
Red 5.1 mm 82026242
Blue 5.4 mm 82026243
White 5.7 mm 82026244
Black 6.0 mm 82026245
Pink 6.3 mm 82026246
Light Blue 6.6 mm 82026247
Gold 6.9 mm 82026248
Lime 7.2 mm 82026249
Orange 7.5 mm 82026250
Blue/Grey 7.8 mm 82026251
5. Separate the front support from the engine and
replace the 4.5 mm shims with shims of
calculated thickness.
6. Reinstall the front support and tighten the
retaining bolts to specified torque value.
24. 2 SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2
604.55.151.00– 05 – 2003
TORQUE VALUES
1
SPECIAL TOOLS
CAUTION
The operations described in this section can only be
carried out with the ESSENTIAL tools indicated by
an (X). To work safely and efficiently and obtain the
best results, it is also necessary to use the
recommended specific tools listed below and certain
other tools, which are to be made according to the
drawings included in this manual.
List of specific tools required for the various
operations described in this section.
297471 Tractor splitting kit.
297617 Engine support brackets (with
297471).
380000844 Engine support adaptor plate (with
297617).
25. SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 2 3
604.55.151.01- 09 - 2003
Locally Fabricated Tools
1
Cab Jacking Tool x2 (Tractors with standard cab)
26. 4 SECTION 01 - SEPARATING THE TRACTOR - CHAPTER 2
604.55.151.01- 09 - 2003
SEPARATING ENGINE AND FRONT
SUPPORT FROM THE TRANSMISSION
DANGER
Lift and handle all heavy components using lifting
equipment of appropriate lifting capacity. Ensure that
units or parts are supported by suitable slings or
hooks. Ensure that no-one is in the vicinity of the
load to be lifted.
1. Drain the cooling system (refer to cooling system
drain in the cooling chapter of the engine
section).
2. Remove the battery cover and disconnect the
battery negative cable (1).
1
3. Using a suitable sling, connect the front weights
to a hoist and remove the front weights (if fitted).
2
4. Disconnect the exhaust manifold from the
turbocharger (1). Remove the exhaust support
retaining bolts (2) and remove the exhaust
manifold.
3
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28. SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2 5
604.55.151.00– 05 – 2003
5. Loosen the hose clamp (1) and disconnect the
coolant hose connecting the cab heater to the
radiator.
4
6. Disconnect the battery positive cable (1) from the
starter motor.
5
NOTE: Note the position of the driveline oil cooler
hoses.
7. Loosen the hose clamps (1) and disconnect the
driveline oil cooler hoses.
8. Disconnect the tractor performance monitor
radar electrical connector (2) (if fitted).
6
9. Disconnect the engine harness electrical
connectors.
7
29. 6 SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2
604.55.151.00– 05 – 2003
10. Disconnect the cab heater coolant hose (1).
11. Disconnect the air conditioning hoses (2) and (3).
8
NOTE: Note the position of the steering cylinder oil
supply hoses.
12. Disconnect the steering cylinder oil supply hoses
(1) and (2).
9
Tractors with Mechanical Fuel Injection Pump
13. Loosen the retaining nut (1) and detach the
throttle cable from the fuel injection pump (2).
10
All Tractors
14. Disconnect the brake fluid lines (1), (2) and (3)
from the brake fluid reservoir.
11
30. SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2 7
604.55.151.00– 05 – 2003
15. Disconnect the fuel supply and fuel return lines
(1) from the fuel tank level sender.
12
16. Disconnect the differential lock oil supply pipe (1)
13
17. Remove the retaining screw (1) and detach the
flywheel speed sensor (if fitted).
14
Tractors with Standard Cab
18. Loosen the cab front mounting bolt while holding
the nut (1) under the cab floor. Remove the bolt
and washers. Repeat this step for the left hand
side of the cab.
15
31. 8 SECTION 01 – SEPARATING THE TRACTOR – CHAPTER 2
604.55.151.00– 05 – 2003
19. Using locally fabricated tool (1), raise the cab
evenly.
16
Tractors with Standard Front Axle
20. Remove the four wheel driveshaft guard.
21. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel driveshaft.
17
22. Remove the four wheel driveshaft and the central
support.
18
Tractors with SuperSteer Front Axle
23. Remove the four wheel driveshaft retaining bolts.
19