The document is a technical manual that provides instructions and specifications for repairing N Series engines that comply with EU/2002/88/CE regulations. It contains sections on general specifications, fuel systems, applications, overhaul procedures, required tools, and safety precautions. The sections are numbered and provide information on topics like specifications, torque values, tool lists, repair procedures, and maintenance schedules. Symbols are used to classify warnings and service operations. Conversion tables are provided for units of measurement. The manual must be followed closely to safely and properly repair the engines.
- The document is a technical and repair manual for N Series engines, split into multiple parts and sections.
- It provides specifications, torque values, disassembly/assembly instructions, and diagnosis procedures for mechanical and electrical/electronic components.
- Symbols are used to classify different types of information such as warnings, service operations, and environmental protection guidelines.
- General warnings include following safety procedures, using authorized tools, avoiding exposed moving parts, and handling hazardous materials carefully.
New holland 12.9 l turbo compound engine service repair manualfujsekfsmemm
This manual provides instructions for repairing New Holland 12.9L Turbo Compound engines. It contains sections on general specifications, fuel systems, industrial applications, overhaul specifications, tools, and safety procedures. Technicians should follow all safety warnings and regulations when working on engines to prevent accidents. The manual uses symbols to identify important warnings and service procedures.
Jcb tm320 tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 wm tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying machines using identification and component plates, which contain serial numbers. It also details two types of fasteners used - zinc plated and Dacromet. Tables are included specifying torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 s tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the type of fastener and not mix zinc and Dacromet components.
This document is the service manual for JCB Drivetrain Systems Ltd's SD 70/PT axles. It provides general information, safety guidelines, routine maintenance procedures, and technical specifications. The manual is organized into sections covering hydraulics, axles, brakes, and other components. It includes lists of torque specifications and recommended service tools. Updates to the manual are documented, with changes noted for each issue.
Jcb sd55 3 piece axles service repair manualiekkdmmem
This document is a service manual for JCB drivetrain systems that provides general information and safety instructions. It contains sections covering general information, care and safety, routine maintenance, hydraulics, axles, and brakes. The care and safety section emphasizes that safety must come first when performing any maintenance or repair work. It contains warnings about operating, maintenance, and general safety. Technicians are expected to follow all safety procedures and replace any worn components.
- The document is a technical and repair manual for N Series engines, split into multiple parts and sections.
- It provides specifications, torque values, disassembly/assembly instructions, and diagnosis procedures for mechanical and electrical/electronic components.
- Symbols are used to classify different types of information such as warnings, service operations, and environmental protection guidelines.
- General warnings include following safety procedures, using authorized tools, avoiding exposed moving parts, and handling hazardous materials carefully.
New holland 12.9 l turbo compound engine service repair manualfujsekfsmemm
This manual provides instructions for repairing New Holland 12.9L Turbo Compound engines. It contains sections on general specifications, fuel systems, industrial applications, overhaul specifications, tools, and safety procedures. Technicians should follow all safety warnings and regulations when working on engines to prevent accidents. The manual uses symbols to identify important warnings and service procedures.
Jcb tm320 tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 wm tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying machines using identification and component plates, which contain serial numbers. It also details two types of fasteners used - zinc plated and Dacromet. Tables are included specifying torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 s tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the fastener type.
Jcb tm310 tier3 telescopic wheeled loader service repair manualiekkdmmem
This document provides information about identifying JCB machines and their components, as well as torque settings for fasteners. It describes identifying the machine using the identification plate and serial numbers stamped on major components. It also explains how to identify the type of fastener (zinc plated or Dacromet) by their color and part number suffix. Tables with torque settings are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Instructions are given to only use the relevant torque settings for the type of fastener and not mix zinc and Dacromet components.
This document is the service manual for JCB Drivetrain Systems Ltd's SD 70/PT axles. It provides general information, safety guidelines, routine maintenance procedures, and technical specifications. The manual is organized into sections covering hydraulics, axles, brakes, and other components. It includes lists of torque specifications and recommended service tools. Updates to the manual are documented, with changes noted for each issue.
Jcb sd55 3 piece axles service repair manualiekkdmmem
This document is a service manual for JCB drivetrain systems that provides general information and safety instructions. It contains sections covering general information, care and safety, routine maintenance, hydraulics, axles, and brakes. The care and safety section emphasizes that safety must come first when performing any maintenance or repair work. It contains warnings about operating, maintenance, and general safety. Technicians are expected to follow all safety procedures and replace any worn components.
This manual provides information on routine maintenance and repair of JCB drivetrain axles. It outlines procedures for identifying axles by their serial number plate and build identification. The document instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to quote the full serial number when ordering parts to ensure the correct components for the specific axle build.
This service manual provides information on routine maintenance and repairs for JCB drivetrain systems axles. It details procedures for identifying axles by their serial plate numbers and build identifications. The manual instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to quote full serial numbers when ordering parts to ensure the correct components are obtained.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1789429 t...iekkdmmem
This document contains safety notices and warnings for operating heavy machinery. It lists general safety practices such as wearing proper protective equipment, not operating under the influence of drugs or alcohol, and being aware of hazards in the work area. It also provides warnings specific to machine operation, such as not exceeding design limits, avoiding sparks in hazardous atmospheres, and keeping hands and feet inside the vehicle while it is moving. The document emphasizes that safety is the operator's responsibility and failing to follow safety practices could result in injury or death.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1390000 t...iekkdmmem
This document contains a safety checklist for operating heavy machinery. It lists many potential hazards and provides warnings about how to avoid injuries. Operators are instructed to always be careful and alert, wear proper protective clothing, avoid distractions, inspect work sites for hazards, communicate clearly with others, and never operate faulty or modified equipment. Specific dangers highlighted include being struck by moving parts, electrocution from power lines, explosions in hazardous atmospheres, and falls from unsecured work platforms. The checklist emphasizes practicing new tasks safely and following all applicable regulations and manuals.
Jcb js290 tier iii auto tracked excavator service repair manual sn 01421200...iekkdmmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables are provided with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. The settings are intended for use when specific torque values are not provided elsewhere in the manual.
Hyundai r170 w 9 wheel excavator service repair manualiekkdmmem
Here are the key steps to disassemble the transmission based on the information provided:
1. Drain the transmission oil through the screw plug into a suitable collector.
2. Remove the lube oil pump, downshift interlock, speed transmitter, bleeder, compression spring and ball.
3. Remove the threaded element with O-ring from the bore.
4. Remove the lubrication nipple, screw plugs, and bleeder valve.
5. Loosen the bolt connection of the input housing equally as it is subject to a cup spring.
Hyundai r160 lc 7a crawler excavator service repair manualiekkdmmem
This section provides instructions for removing and installing the boom, arm, and bucket cylinders on the excavator. The key steps are:
1. Fully extend the arm and bucket, lower the work equipment to the ground, and stop the engine before removal. Relieve hydraulic pressure.
2. Disconnect hydraulic hoses and greasing lines, and secure pins and rods to prevent parts from falling during removal.
3. Remove mounting pins and bolts, then sling and remove cylinder assemblies.
4. Installation is the reverse of removal. Bleed air from cylinders after installing. Check hydraulic oil level and for leaks.
Hyundai r140 w 7a wheel excavator service repair manualiekkdmmem
This document contains sections related to the service manual of an excavator. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of components such as the pump device, control valve, swing device, and transmission. Section 3 covers the hydraulic system including circuits. Section 4 details the electrical system components and circuits. Section 5 outlines the mechatronics systems. Section 6 is about troubleshooting. Section 7 includes maintenance standards. Section 8 provides instructions for disassembly and assembly of components. Section 9 lists component mounting torques.
Hyundai r55 w 7 wheel excavator service repair manualiekkdmmem
1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by taking out its mounting bolts.
Hyundai r36 n 7 mini excavator service repair manualiekkdmmem
This service manual provides instructions for maintaining a hydraulic excavator. It outlines the machine's components and systems, including the engine, pumps, controls, hydraulics, undercarriage, and electrical equipment. The manual describes inspection and maintenance procedures organized by service intervals. Technicians should follow the procedures to properly service the excavator, replace worn parts, and troubleshoot any issues. Maintaining the machine according to this manual will help ensure long life and prevent failures and problems.
Hyundai hb100 backhoe loader service repair manualiekkdmmem
This document contains sections on safety, specifications, operational checks, engine systems, power train systems, brake systems, steering systems, work equipment, electrical systems, and troubleshooting guides for various components. It provides information on component locations, electrical circuits, monitoring systems, switch specifications, and testing and adjustment procedures. The sections cover the structure and function of components, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly instructions.
New holland w130 wheel loader service repair manualiekkdmmem
This document provides instructions for removing and installing the engine and radiator on a CNH America LLC W110 and W130 Wheel Loader. The steps include: parking the machine safely, disconnecting electrical and hydraulic systems, attaching lifting equipment to the engine compartment, and removing hoses, lines, and mounting hardware to separate the engine from the loader frame. Reinstallation involves reversing these steps and reconnecting all components.
New holland tt75 tier3 engine, 2 wd tractor service repair manualiekkdmmem
The document is a service manual for tractor models TT55, TT65, and TT75. It contains safety information and instructions for servicing various tractor systems, including the engine, transmission, axles, brakes, hydraulics, steering, wheels, and electrical systems. The manual provides part numbers and diagrams to aid technicians in maintenance and repairs. Safety is emphasized throughout, warning technicians to follow procedures, wear protective equipment, and avoid hazards like operating machinery with the engine running.
New holland ts135 a tractor service repair manualiekkdmmem
This document is a service manual for New Holland TS100A, TS110A, TS115A, TS125A, TS130A, and TS135A tractors. It provides instructions and specifications for separating the front axle and front support from the engine on these tractor models. The summary includes torque values for fasteners, lists any special tools required, and provides a step-by-step procedure for separating the front axle and support. Health and safety warnings and environmental considerations are also addressed at the beginning.
New holland tk4040 tractor service repair manualiekkdmmem
This document is a service manual for tractor models TK4020F, TK4020V, TK4030F, TK4030V, TK4030, TK4040M, TK4040, TK4050M, TK4050, and TK4060. It contains introduction sections on safety rules, basic instructions, and consumables to be used during service. The bulk of the manual provides technical content on the engine, clutch, transmission, rear axle system, power take-off, brakes and controls, hydraulic systems, steering clutches, tracks and track suspension, electrical systems, and the platform, cab, and bodywork of the tractors.
New holland tk80 ma tractor service repair manualiekkdmmem
This document is a repair manual for CNH America LLC tractor models TK75VA, TK80A, TK80MA, TK90A, TK90MA, and TK100A. It contains sections covering the engine, clutch, transmissions, rear mechanical drive, braking system, hydraulic systems, steering clutches, suspension and tracks, and electrical system. The document provides general safety and handling instructions for working on and operating the tractors, and warns that all maintenance and repairs should only be performed by authorized technicians according to the instructions. It also contains lubrication charts and emissions warranty information.
New holland td90 tractor service repair manualiekkdmmem
This document is the service manual for TD60-TD95 straddle mount model tractors. It contains sections on general information, the engine system, clutches, mechanical transmission (12x4), reverser (12x12) and other systems. Each section provides specifications, views, removal/installation instructions, and troubleshooting information for the components in that system. The manual is intended to guide service technicians in repairing and maintaining these tractors.
New holland t8.420 (cvt) tractor service repair manualiekkdmmem
This document is a service manual that provides information on servicing and repairing various systems for tractor models T8.275, T8.300, T8.330, T8.360, T8.390, and T8.420, including the engine, transmission, axles, hydraulics, electrical systems, cab, and other components. The manual contains safety instructions, torque specifications, fluid capacities and provides section references to detailed information on troubleshooting and repairing individual tractor systems.
New holland t8.380 smart trax continuously variable transmission (cvt) tracto...iekkdmmem
The document is a service manual that provides maintenance instructions for engine components of various tractor models. It includes sections on the engine and crankcase, cylinder heads, air cleaners and lines, fuel filters, fuel tanks, fuel injection system, engine lubrication system, aftercooler, engine cooling system, fan and drive, and selective catalytic reduction exhaust treatment. Each section provides detailed instructions, specifications, and diagrams for servicing the corresponding component.
This manual provides information on routine maintenance and repair of JCB drivetrain axles. It outlines procedures for identifying axles by their serial number plate and build identification. The document instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to quote the full serial number when ordering parts to ensure the correct components for the specific axle build.
This service manual provides information on routine maintenance and repairs for JCB drivetrain systems axles. It details procedures for identifying axles by their serial plate numbers and build identifications. The manual instructs technicians to use correct replacement parts, renew all seals and gaskets during reassembly, and lubricate components properly. Technicians are advised to quote full serial numbers when ordering parts to ensure the correct components are obtained.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1789429 t...iekkdmmem
This document contains safety notices and warnings for operating heavy machinery. It lists general safety practices such as wearing proper protective equipment, not operating under the influence of drugs or alcohol, and being aware of hazards in the work area. It also provides warnings specific to machine operation, such as not exceeding design limits, avoiding sparks in hazardous atmospheres, and keeping hands and feet inside the vehicle while it is moving. The document emphasizes that safety is the operator's responsibility and failing to follow safety practices could result in injury or death.
Jcb jz140 tier 3 isuzu tracked excavator service repair manual from 1390000 t...iekkdmmem
This document contains a safety checklist for operating heavy machinery. It lists many potential hazards and provides warnings about how to avoid injuries. Operators are instructed to always be careful and alert, wear proper protective clothing, avoid distractions, inspect work sites for hazards, communicate clearly with others, and never operate faulty or modified equipment. Specific dangers highlighted include being struck by moving parts, electrocution from power lines, explosions in hazardous atmospheres, and falls from unsecured work platforms. The checklist emphasizes practicing new tasks safely and following all applicable regulations and manuals.
Jcb js290 tier iii auto tracked excavator service repair manual sn 01421200...iekkdmmem
This document provides torque settings for fasteners used on JCB machines. It discusses zinc plated, Dacromet plated, and yellow plated fasteners. Dacromet fasteners have a silver mottled appearance and lower torque settings than zinc or yellow plated fasteners. Tables are provided with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. The settings are intended for use when specific torque values are not provided elsewhere in the manual.
Hyundai r170 w 9 wheel excavator service repair manualiekkdmmem
Here are the key steps to disassemble the transmission based on the information provided:
1. Drain the transmission oil through the screw plug into a suitable collector.
2. Remove the lube oil pump, downshift interlock, speed transmitter, bleeder, compression spring and ball.
3. Remove the threaded element with O-ring from the bore.
4. Remove the lubrication nipple, screw plugs, and bleeder valve.
5. Loosen the bolt connection of the input housing equally as it is subject to a cup spring.
Hyundai r160 lc 7a crawler excavator service repair manualiekkdmmem
This section provides instructions for removing and installing the boom, arm, and bucket cylinders on the excavator. The key steps are:
1. Fully extend the arm and bucket, lower the work equipment to the ground, and stop the engine before removal. Relieve hydraulic pressure.
2. Disconnect hydraulic hoses and greasing lines, and secure pins and rods to prevent parts from falling during removal.
3. Remove mounting pins and bolts, then sling and remove cylinder assemblies.
4. Installation is the reverse of removal. Bleed air from cylinders after installing. Check hydraulic oil level and for leaks.
Hyundai r140 w 7a wheel excavator service repair manualiekkdmmem
This document contains sections related to the service manual of an excavator. Section 1 provides general safety hints and specifications. Section 2 describes the structure and function of components such as the pump device, control valve, swing device, and transmission. Section 3 covers the hydraulic system including circuits. Section 4 details the electrical system components and circuits. Section 5 outlines the mechatronics systems. Section 6 is about troubleshooting. Section 7 includes maintenance standards. Section 8 provides instructions for disassembly and assembly of components. Section 9 lists component mounting torques.
Hyundai r55 w 7 wheel excavator service repair manualiekkdmmem
1. Remove the cover and O-ring from the geared pump section.
2. Remove the springs and spring seat from the main pump section.
3. Remove the rotary group, shaft, hanger, bearing and cover from the main pump section.
4. Remove the control piston by taking out its mounting bolts.
Hyundai r36 n 7 mini excavator service repair manualiekkdmmem
This service manual provides instructions for maintaining a hydraulic excavator. It outlines the machine's components and systems, including the engine, pumps, controls, hydraulics, undercarriage, and electrical equipment. The manual describes inspection and maintenance procedures organized by service intervals. Technicians should follow the procedures to properly service the excavator, replace worn parts, and troubleshoot any issues. Maintaining the machine according to this manual will help ensure long life and prevent failures and problems.
Hyundai hb100 backhoe loader service repair manualiekkdmmem
This document contains sections on safety, specifications, operational checks, engine systems, power train systems, brake systems, steering systems, work equipment, electrical systems, and troubleshooting guides for various components. It provides information on component locations, electrical circuits, monitoring systems, switch specifications, and testing and adjustment procedures. The sections cover the structure and function of components, operational checks and troubleshooting, tests and adjustments, and disassembly and reassembly instructions.
New holland w130 wheel loader service repair manualiekkdmmem
This document provides instructions for removing and installing the engine and radiator on a CNH America LLC W110 and W130 Wheel Loader. The steps include: parking the machine safely, disconnecting electrical and hydraulic systems, attaching lifting equipment to the engine compartment, and removing hoses, lines, and mounting hardware to separate the engine from the loader frame. Reinstallation involves reversing these steps and reconnecting all components.
New holland tt75 tier3 engine, 2 wd tractor service repair manualiekkdmmem
The document is a service manual for tractor models TT55, TT65, and TT75. It contains safety information and instructions for servicing various tractor systems, including the engine, transmission, axles, brakes, hydraulics, steering, wheels, and electrical systems. The manual provides part numbers and diagrams to aid technicians in maintenance and repairs. Safety is emphasized throughout, warning technicians to follow procedures, wear protective equipment, and avoid hazards like operating machinery with the engine running.
New holland ts135 a tractor service repair manualiekkdmmem
This document is a service manual for New Holland TS100A, TS110A, TS115A, TS125A, TS130A, and TS135A tractors. It provides instructions and specifications for separating the front axle and front support from the engine on these tractor models. The summary includes torque values for fasteners, lists any special tools required, and provides a step-by-step procedure for separating the front axle and support. Health and safety warnings and environmental considerations are also addressed at the beginning.
New holland tk4040 tractor service repair manualiekkdmmem
This document is a service manual for tractor models TK4020F, TK4020V, TK4030F, TK4030V, TK4030, TK4040M, TK4040, TK4050M, TK4050, and TK4060. It contains introduction sections on safety rules, basic instructions, and consumables to be used during service. The bulk of the manual provides technical content on the engine, clutch, transmission, rear axle system, power take-off, brakes and controls, hydraulic systems, steering clutches, tracks and track suspension, electrical systems, and the platform, cab, and bodywork of the tractors.
New holland tk80 ma tractor service repair manualiekkdmmem
This document is a repair manual for CNH America LLC tractor models TK75VA, TK80A, TK80MA, TK90A, TK90MA, and TK100A. It contains sections covering the engine, clutch, transmissions, rear mechanical drive, braking system, hydraulic systems, steering clutches, suspension and tracks, and electrical system. The document provides general safety and handling instructions for working on and operating the tractors, and warns that all maintenance and repairs should only be performed by authorized technicians according to the instructions. It also contains lubrication charts and emissions warranty information.
New holland td90 tractor service repair manualiekkdmmem
This document is the service manual for TD60-TD95 straddle mount model tractors. It contains sections on general information, the engine system, clutches, mechanical transmission (12x4), reverser (12x12) and other systems. Each section provides specifications, views, removal/installation instructions, and troubleshooting information for the components in that system. The manual is intended to guide service technicians in repairing and maintaining these tractors.
New holland t8.420 (cvt) tractor service repair manualiekkdmmem
This document is a service manual that provides information on servicing and repairing various systems for tractor models T8.275, T8.300, T8.330, T8.360, T8.390, and T8.420, including the engine, transmission, axles, hydraulics, electrical systems, cab, and other components. The manual contains safety instructions, torque specifications, fluid capacities and provides section references to detailed information on troubleshooting and repairing individual tractor systems.
New holland t8.380 smart trax continuously variable transmission (cvt) tracto...iekkdmmem
The document is a service manual that provides maintenance instructions for engine components of various tractor models. It includes sections on the engine and crankcase, cylinder heads, air cleaners and lines, fuel filters, fuel tanks, fuel injection system, engine lubrication system, aftercooler, engine cooling system, fan and drive, and selective catalytic reduction exhaust treatment. Each section provides detailed instructions, specifications, and diagrams for servicing the corresponding component.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. F4GE N Series Part 1
F4HE N Series Part 2
N SERIES G-Drive EU/2002/88/CE
1
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
3. INTRODUCTION 1
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
Introduction
Page
PREFACE TO USER’S GUIDELINE MANUAL 3
. . . .
SYMBOLS 5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Warnings 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
- Service operations 3
. . . . . . . . . . . . . . . . . . . . . .
GENERAL WARNINGS 5
. . . . . . . . . . . . . . . . . . . . .
GENERAL WARNINGS
ON THE ELECTRIC SYSTEM 7
. . . . . . . . . . . . . . .
- Bonding and screening 8
. . . . . . . . . . . . . . . . . . .
CONVERSIONS BETWEEN THE MAIN UNITS
OF MEASUREMENT OF THE INTERNATIONAL
SYSTEM AND MOST USED DERIVED
QUANTITIES 9
. . . . . . . . . . . . . . . . . . . . . . . . . . .
KEY OF LECTURE OF THE HEADINGS
AND FOOTNOTES 10
. . . . . . . . . . . . . . . . . . . . .
4. Manuals for repairs are split into Parts and Sections, each one of which is marked by a numeral; the contents of these sections
are indicated in the general table of contents.
The sections dealing with things mechanic introduce the specifications, tightening torque values, tool lists, assembly
detaching/reattaching operations, bench overhauling operations, diagnosis procedures and maintenance schedules.
The sections (or parts) of the electric/electronic system include the descriptions of the electric network and the assembly’s
electronic systems, wiring diagrams, electric features of components, component coding and the diagnosis procedures for the
control units peculiar to the electric system.
Section 1 describes the engine illustrating its features and working in general.
Section 2 describes the type of fuel feed.
Section 3 relates to the specific duty and is divided in four separate parts:
1. Mechanical part, related to the engine overhaul, limited to those components with different characteristics based on the
relating specific duty.
2. Electrical part, concerning wiring harness, electrical and electronic equipment with different characteristics basedon therelating
specific duty.
3. Maintenance planning and specific overhaul.
4. Troubleshooting part dedicated to the operators who, being entitled to provide technical assistance, shall have simple and
direct instructions to identify the cause of the major inconveniences.
Sections 4 and 5 illustrate the overhaul operations of the engine overhaul on stand and the necessary equipment to execute
such operations.
The appendix contains a list of the general safety regulations to be respected by all installation and maintenance engineers in
order to prevent serious accidents taking place.
The manual uses proper symbols in its descriptions; the purpose of these symbols is to classify contained information. In particular,
there have been defined a set of symbols to classify warnings and a set for assistance operations.
General danger
It includes the dangers of above described signals.
Danger of serious damage for the assembly
Failure to comply, both fully or in part, with such prescriptions will involve serious damage to the assembly and may
sometimes cause the warranty to become null and void.
Environment protection
Moreover, it describes the correct actions to be taken to ensure that the assembly is used in such a way so as to protect
the environment as much as possible.
Danger for persons
Missing or incomplete observance of these prescriptions can cause serious danger for persons’ safety.
SYMBOLS - Warnings
It indicates an additional explanation for a piece of information.
!
PREFACE TO USER’S GUIDELINE MANUAL
Service operations
Example
Ø 1 = housing for connecting rod small end bush
Ø 2 = housing for connecting rod bearings
NOTE
α
Tighten to torque
Tighten to torque + angular value
1
∅
∅ 2
INTRODUCTION 3
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
5. 4 INTRODUCTION G-Drive EU/2002/88/CE N SERIES
Base - November 2008 Print P4D32N002 E
Removal
Disconnection
Intake
Refitting
Connection
Exhaust
Removal
Disassembly
Operation
Fitting in place
Assembly ρ Compression ratio
Tighten to torque
Tolerance
Weight difference
α
Tighten to torque + angle value Rolling torque
Press or caulk Rotation
Regulation
Adjustment
Angle
Angular value
!
Warning
Note
Preload
Visual inspection
Fitting position check
Number of revolutions
Measurement
Value to find
Check
Temperature
Equipment
bar
Pressure
Surface for machining
Machine finish
Oversized
Higher than….
Maximum, peak
Interference
Strained assembly
Undersized
Less than….
Minimum
Thickness
Clearance
Selection
Classes
Oversizing
Lubrication
Damp
Grease
Temperature < 0 °C
Cold
Winter
Sealant
Adhesive
Temperature > 0 °C
Hot
Summer
Air bleeding
6. GENERAL WARNINGS
Warnings shown cannot be representative of all danger situations possibly occurring. Therefore, it is suggested to
contact immediate superiors where a danger situation occurs which is not described.
Use both specific and general-purpose toolings according to the prescriptions contained in respective use and
maintenance handbooks. Check use state and suitability of tools not subjected to regular check.
The manual handling of loads must be assessed in advance because it also depends, besides weight, on its size and
on the path.
Handling by mechanical means must be with hoisters proper as for weight as well as for shape and volume. Hoisters,
ropes and hooks used must contain clear indications on maximum carrying capacity acceptable. The use of said means
is compulsorily permitted to authorised personnel only. Stay duly clear of the load, and, anyhow, never under it.
In disassembling operations, always observe provided prescriptions; prevent mechanical parts being taken out from
accidentally striking workshop personnel.
Workshop jobs performed in pairs must always be performed in maximum safety; avoid operations which could be
dangerous for the co-operator because of lack of visibility or of his/her not correct position.
Keep personnel not authorised to operations clear of working area.
You shall get familiar with the operating and safety instructions for the assembly prior to operating on the latter. Strictly
follow all the safety indications found on the assembly.
Do not leave the running assembly unattended when making repairs.
When carrying out work on the assembly lifted off the ground, verify that the assembly is firmly placed on its supporting
stands, and that the manual/automatic safety devices have been actuated in the event that the assembly is to be lifted
by means of a hoist.
When you have to operate on assemblies powered by natural gas, follow the instructions contained in the document,
as well as all the specific safety standards provided for.
Only remove radiator cap when the engine is cold by cautiously unscrewing it in order to let system residual pressure
out.
Inflammable fuel and all inflammable fluids and liquids must be handled with care, according to what contained on
harmful materials 12-point cards. Refuelling must be performed outdoors with the engine off, avoiding lit cigarettes,
free flames or sparks in order to prevent sudden fires/bursts. Adequately store inflammable, corrosive and polluting
fluids and liquids according to what provided by regulations in force. Compulsorily avoid to use food containers to
store harmful liquids. Avoid to drill or bore pressurised containers, and throw cloths impregnated with inflammable
substances into suitable containers.
Worn out, damaged or consumable parts must be replaced by original spares.
During workshop activity, always keep the work place clean; timely clear or clean floors from accidental liquid or oil
spots. Electric sockets and electric equipment necessary to perform repair interventions must meet safety rules.
!
INTRODUCTION 5
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
7. Clean the assemblies and carefully verify that they are intact prior to overhauling. Tidy up detached or disassembled
parts with their securing elements (screws, nuts, etc.) into special containers.
Check for the integrity of the parts which prevent screws from being unscrewed: broken washers, dowels, clips, etc.
Self-locking nuts with an insert made of nylon must always be replaced.
Avoid contact of rubber parts with diesel oil, petrol or other not compatible substances.
Before washing under pressure mechanical parts, protect electric connectors, and central units, if present.
Tightening screws and nuts must always be according to prescriptions; FPT commercial and assistance network is
available to give all clarifications necessary to perform repair interventions not provided in this document.
Before welding:
- Disconnect all electronic central units, take power cable off battery positive terminal (connect it to chassis
bonding) and detach connectors.
- Remove paint by using proper solvents or paint removers and clean relevant surfices with soap and water.
- Await about 15 minutes before welding.
- Equip with suitable fire resistant protections to protect hoses or other components where fluids or other
materials flow which may catch fire easily on welding.
Should the vehicle be subjected to temperatures exceeding 80°C (dryer ovens), disassemble drive electronic central
units.
The disposal of all liquids and fluids must be performed with full observance of specific rules in force.
Put on, where required by the intervention, garments and protections provided in accident prevention rules; contact
with moving parts can cause serious injuries. Use suitable, preferably tight-fitted garments, and avoid to use jewels,
scarves, etc.
Do not leave the engine in motion at workshop locations not provided with a pipe to scavenge exhaust gas outside.
Avoid to breathe fumes coming from heating or from paint welding because they can cause damagesto health;operate
outdoors or in suitably ventilated areas. Put on proper inspirator if paint powder is present.
Avoid contact with hot water or steam coming from the engine, radiator and pipings because they could cause serious
burns. Avoid direct contact with liquids and fluids present in vehicle systems; where an accidental contact hasoccurred,
refer to 12-point cards for provisions to make.
6 INTRODUCTION G-Drive EU/2002/88/CE N SERIES
Base - November 2008 Print P4D32N002 E
8. GENERAL WARNINGS ON THE ELECTRIC SYSTEM
To start up the engine, do not use fast chargers. Start up must only be performed with either separate batteries or
special truck.
A wrong polarisation of supply voltage in drive electronic central units (for instance, a wrong polarisation of batteries)
can cause them to be destroyed.
Disconnect the batteries from the system during their recharging with an external apparatus.
On connecting, only screw up connector (temperature sensors, pressure sensors etc.) nuts at prescribed tightening
torque.
Before disconnecting the junction connector from an electronic central unit, isolate the system.
Do not directly supply electronic central units servo components at nominal vehicle voltage.
Cables must be arranged such as to result to be parallel to reference plane, i.e. as close as possible to chassis/body
structure.
Once the intervention on the electric system has been completed, recover connectors and wiring harnesses according
to original arrangement.
If an intervention has to be made on the electric/electronic system, disconnect batteries from the system; in this case,
always disconnect, as a first one, the chassis bonding cable from batteries negative terminal.
Before connecting the batteries to the system, make sure that the system is well isolated.
Disconnect the external recharging apparatus from the public utility network before taking apparatus pins off battery
terminals.
Do not cause sparks to be generated in checking if the circuit is energised.
Do not use a test lamp in checking circuit continuity, but only use proper control apparatuses.
Make sure that the electronic devices wiring harnesses (length, lead type, location, strapping, connection to screening
braiding, bonding, etc.) comply with FPT system and are carefully recovered after repair or maintenance interventions.
Measurements in drive electronic central units, plugged connections and electric connections to components can only
be made on proper testing lines with special plugs and plug bushes. Never use improper means like wires, screwdrivers,
clips and the like in order to avoid the danger of causing a short circuit, as well as of damaging plugged connections,
which would later cause contact problems.
Connectors present must be seen from cable side. Connectors views contained in the manual are representative of
cable side.
!
NOTE
INTRODUCTION 7
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
9. 8 INTRODUCTION G-Drive EU/2002/88/CE N SERIES
Base - November 2008 Print P4D32N002 E
Bonding and screening
Negative leads connected to a system bonded point must be both as short and possible and “star“-connected to each other,
trying then to have their centering tidily and properly made (Figure 1, re. M).
Further, following warnings are to be compulsorily observed for electronic components:
- Electronic central units must be connected to system bonding when they are provided with a metallic shell.
- Electronic central units negative cables must be connected both to a system bonding point such as the dashboard opening
bonding (avoiding “serial“ or “chain“ connections), and to battery negative terminal.
- Analog bonding (sensors), although not connected to battery negative system/terminal bonding, must have optimal isolation.
Consequently, particularly considered must be parasitic resistances in lugs: oxidising, clinching defects, etc.
- Screened circuits braiding must only electrically contact the end towards the central unit entered by the signal (Figure 2).
- If junction connectors are present, unscreened section d, near them, must be as short as possible (Figure 2).
- Cables must be arranged such as to result to be parallel to reference plane, i.e. as close as possible to chassis/body structure.
1. NEGATIVE CABLES “STAR“ CONNECTION TO SYSTEM BONDING M
2. SCREENING THROUGH METALLIC BRAIDING OF A CABLE TO AN ELECTRONIC COMPONENT — C. CONNECTOR
d. DISTANCE ! 0
88039
Figure 1
Figure 2
10. INTRODUCTION 9
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
CONVERSIONS BETWEEN THE MAIN UNITS OF MEASUREMENT OF THE
INTERNATIONAL SYSTEM AND MOST USED DERIVED QUANTITIES
Power
1 kW = 1.36 metric HP
1 kW = 1.34 HP
1 metric HP = 0.736 kW
1 metric HP = 0.986 HP
1 HP = 0.746 kW
1 HP = 1.014 metric HP
Torque
1 Nm = 0.1019 kgm
1 kgm = 9.81 Nm
Revolutions per time unit
1 rad/s = 1 rpm x 0.1046
1 rpm = 1 rad/s x 9.5602
Pressure
1 bar = 1.02 kg/cm2
1 kg/cm2 = 0.981 bar
1 bar = 105 Pa
Where accuracy is not particularly needed:
- Nm unit is for the sake of simplicity converted into kgm according to ratio 10:1
1 kgm = 10 Nm;
- bar unit is for the sake of simplicity converted into kg/cm2 according to ratio 1:1
1 kg/cm2 = 1 bar.
Temperature
0° C = 32° F
1° C = (1 x 1.8 + 32) ° F
11. 10 INTRODUCTION G-Drive EU/2002/88/CE N SERIES
Base - November 2008 Print P4D32N002 E
KEY OF LECTURE OF THE HEADINGS AND FOOTNOTES
Basic edition referred to
month - year editorial
phase closing
When month - year
update is present (revi) to
the basic edition
Type of
vehicle
Section
title
Page
number
Printout
number
Language
Publication
12. Section
General specifications 1
Fuel 2
G-DRIVE applications 3
Overhaul and technical specifications 4
Tools 5
Safety prescriptions Appendix
Part 1
F4GE N SERIES
1
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
14. CORRESPONDENCE BETWEEN TECHNICAL CODE AND COMMERCIAL CODE
SECTION 1 - GENERAL SPECIFICATIONS 3
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
Technical Code Commercial Code
F4GE0405A*F650 NEF45 AM1S
F4GE04055C*F650 NEF45 SM1A
F4GE04055A*F650 NEF45 SM2A
F4GE0485A*F650 NEF45 TM2A
F4GE0485C*F650 NEF45 TM1A
F4GE0685D*F650 NEF67 TM2A
F4GE0685B*F650 NEF67 TM3A
15. Figure 1
LUBRICATION
Lubrication by forced circulation is achieved through oil rotary
expansion pump, placed in the front part of the basement,
driven by the straight-tooth gear splined to the shaft’s bar hold.
From the pan, the lubrication oil flows to the driving shaft, to
the camshaft and to the valve drive.
Lubrication involves the heat exchanger (2,3), the
turboblower for turbocompressed versions, and for any
compressed air system.
All these components may often vary according to the specific
duty.
LUBRICATION SYSTEM LAYOUT (4 cylinder engine)
1. Heat exchanger body - 2. Lubrication oil pipe to supercharger - 3. Oil filter - 4. Heat exchanger -
5. Oil rotary expansion pump.
116396
Routing of oil under
pressure
Routing of oil return
by gravity to sump
Introduction of oil
4 SECTION 1 - GENERAL SPECIFICATIONS G-Drive EU/2002/88/CE N SERIES
Base - November 2008 Print P4D32N002 E
16. Figure 2
LUBRICATION SYSTEM LAYOUT (6 cylinder engines)
1. Lubrication oil pipe to supercharger - 2. Heat exchanger body - 3. Heat exchanger -
4. Oil rotary expansion pump - 5. Oil filter.
112886
SECTION 1 - GENERAL SPECIFICATIONS 5
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
17. Figure 3
LUBRICATION SYSTEM LAYOUT
1. Heat exchanger body - 2. Heat exchanger - 3. Oil rotary expansion pump - 4. Oil filter.
129123
Version without turbocharger
6 SECTION 1 - GENERAL SPECIFICATIONS G-Drive EU/2002/88/CE N SERIES
Base - November 2008 Print P4D32N002 E
18. 3240t
Figure 4
OIL VAPOUR RECIRCULATING SYSTEM
1. Valve - 2. Breather pipe - 3. Tappet Cap
On the tappet cap (3) there is a valve (1) whose duty is to condense oil vapour inducing these to fall down because of gravity,
to the Tappet cap underneath.
The remaining non-condensed vapours shall be properly conveyed through the breather pipe (2), by suction as an example (con-
nection towards these vapours shall be designed by the Engineer).
1
2
3
SECTION 1 - GENERAL SPECIFICATIONS 7
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
19. Figure 5
129304
DIAGRAM OF THE COOLING SYSTEM
COOLING SYSTEM
The engine cooling system, closed circuit forced circulation
type, generally incorporates the following components:
- Expansion tank; placement, shape and dimensions are
subject to change according to the engine’s equipment.
- Radiator, which has the duty to dissipate the heat
subtracted to the engine by the cooling liquid. Also this
component will have specific peculiarities based on the
equipment developed, both for what concerns the
placement and the dimensions.
- Viscous pusher fan, having the duty to increase the heat
dissipating power of the radiator. This component as well
will be specifically equipped based on the engine’s
development.
- Heat exchanger to cool the lubrication oil: even this
component is part of the engine’s specific equipment.
- Centrifugal water pump, placed in the front part of the
engine block.
- Thermostat regulating the circulation of the cooling liquid.
- The circuit may eventually be extended to the
compressor, if this is included in the equipment.
Version with turbocharger (4 cylinders)
8 SECTION 1 - GENERAL SPECIFICATIONS G-Drive EU/2002/88/CE N SERIES
Base - November 2008 Print P4D32N002 E
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your reading. Please Click
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21. Figure 6
106532
COOLING SYSTEM LAYOUT
Version with turbocharger (6 cylinders)
SECTION 1 - GENERAL SPECIFICATIONS 9
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008
22. Figure 7
130199
COOLING SYSTEM LAYOUT
Version without turbocharger
10 SECTION 1 - GENERAL SPECIFICATIONS G-Drive EU/2002/88/CE N SERIES
Base - November 2008 Print P4D32N002 E
23. Figure 8
Description
AIR FILTER TURBOCHARGER
EXHAUST
4 cylinders version
88208
AIR INDUCTION BOOST DIAGRAM
Boosting version engines
The turbocharger is composed by the following main parts:
one turbine, one transforming valve to regulate the boost
feeding pressure , one main body and one compressor.
During engine working process, the exhaust emission flow
through the body of the turbine, provoking the turbine disk
wheel’s rotation.
The compressor rotor, being connected by shaft to the
turbine disk wheel, rotates as long as this last one rotates,
compressing the sucked air through the air filter.
The air coming out of the compressor is sent via the intake
manifold directly to the pistons.
The turbocharger is equipped with a transforming valve to
regulate the pressure , that is located on the exhaust collector
before the turbine and connected by piping to the induction
collector.
It’s duty is to choke the exhaust of the emissions , releasing part
of them directly to the exhaust tube when the boost feeding
pressure, over the compressor, reaches the prescribed bar
value.
The cooling process and the lubrication of the turbocharger
and of the bearings is made by the oil of the engine.
SECTION 1 - GENERAL SPECIFICATIONS 11
G-Drive EU/2002/88/CE N SERIES
Print P4D32N002 E Base - November 2008