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Extraordinary Spacing Solutions
For Extraordinary Spaces
Delivering Customized Spacing Solutions
Driven By Innovation, Quality & Commitment
Space is a limited resource, so it is always our
topmost priority to utilize it to the maximum.
131,Nagindas Master Road, Fort, Mumbai - 400 001.
Mobile: +91-9594061835
Phone: 022 2267 1053 / 022 2267 7757
Email: sales@malrox.com
Website: www.malrox.com
Reach us
CONTENTS
Page 01-02Introduction Page 03-04Why Malrox
Page 05Enhanced Versatility Page 06Limitless Design
Page 43-44Performance Method
Page 15-16Construction Details Page 17-18Surface Finishing Options
Page 19-34Acoustic Partitions Page 35-40Light Weight Partitions
Page 09-10Variety Of Elements Page 11-14
Parking, Suspension &
Track Systems
Page 07Sound Insulation Page 08Advanced Technology
Page 41-42Finishing Materials
A SMART SOLUTION
FOR EVERY SPACE
Space is a limited resource, so it is always our top most priority to utilize it to the maximum, But finding and implementing
justonefixedsolutionisdefinitelynotenoughtofulfillourconstantlychanging needsandrequirements.
While temporary partitions do provide a makeshift solution, they undoubtedly consume a lot of installation and
modificationefforts,Neitheraretheyeasilymovablenordotheylookin-syncwithyourexistingdecor.
Malrox in this situation brings you a perfect spacing solution. Our exceptional range of world-class Operable Partition
Systems with ultimate flexibility and unmatched customization features ensures you limitless partitioning possibilities
thatmeetyour everyrequirement.
01
The innovative make and design of our Operable Partitions enable you to effortlessly divide your room into smaller or
bigger parts depending upon your requirements. The versatility of our system enables it to be installed in a small
conferenceroomorevenahugeexhibition area.
Our wide variety of partitioning systems also include the special Acoustic Range that comes with amazing sound
insulation features that prevent the sound from passing through the partitions, allowing you to hold different events
inadjacentareaswithout anydisturbance.
Apart from the solid acoustic and non-acoustic ranges, our exclusive framed and seamless glass partitions are also
themostsoughtaftersystemsbycorporatehouses.
Such innovative features and attractive looks allow you to create a suitable ambience for every occasion without
compromisingontheaestheticsofyourspace.
Thanks to the extreme versatility of Malrox’ Operable Partitioning Systems, the architects can effectively, efficiently
and effortlessly realize their imagination and create a space that truly reflects their vision, whether it’s for a Hotel,
Office,School,Exhibition Hall,ConventionCentre.
02
The final finishing acts as the deciding factor for the
overall look and feel of the entire setup, we at
Malrox pay immense attention to even the minutest
details to deliver a solution that reflects ultimate
perfection.
While the other solution providers offer variable
motion Trolleys wherein the top bottom load
distribution not possible, Malrox delivers double
rotational clockwise / anticlockwise trolleys that
enable even distribution of the load and easier
handlingofpanels.
Normally the coloring of tracks and M/F section
profiles in order to match with the decor of the
space is charged extra, but Malrox offers it without
anyextracost.
In comparison to the commonly used 16 mm
semi-finished MDF board, Malrox gives you 12
+6mmfully-finishedMDFboard.
We at Malrox, believe in delivering immensely customized end-to-end solutions that assures you complete peace of
mind,surpassesyourexpectationsandguaranteescompletesatisfaction.
When it comes to deliverables, we are committed to delivering exactly what we promise without compromising on
quality and timelines and this approach has helped us win the trust of our each and every client. From a number of
differentiating factorsthatgiveMalroxanedgeoverothers,hereareafewimportantfactorsthatmake adifference:
WHY MALROX
03
Whereas other solution providers do not
undertake last minute modifications, Malrox
ensures that as per site requirements, all the
necessary changes and modifications are done
in order to achieve perfection and client’s
satisfaction.
While other providers take additional charges to
obtain a Third Party Certificate, Malrox offers
Tuv Nord or Sud certification for the mode of
constructionwithout anyextracharges.
Compared to solutions delivered by the traders
and their third party service providers, Malrox
offers you the best and a complete solution as
we ourselves are the manufacturers, installers,
exportersandserviceproviders.
Keeping the client’s comfort in mind and to
avoid dependency on the third party installers,
Malrox believes in single-handedly
accomplishing the entire project, right from
manufacturing and supply to delivery and
installation.
04
ENHANCED VERSATILITY
FOR COMPLEX STRUCTURES
LIMITLESS DESIGN POSSIBILITIES
FOR BESPOKE AESTHETICS
At Malrox, our prime focus is to design and
manufacture the most versatile partitioning
systems with the highest degree of flexibility
that can effortlessly integrate with the most
complex architectural designs and deliver the
bestfunctionalityforalongtime.
In order to ensure ultimate perfection, all our
systems are exclusively created according to
the structural demands and functional
requirements. The enhanced flexibility of our
systems ensures optimum performance
every day even in spaces having angled
walls,curvedwallsandslopingceilings.
Along with the innumerable technical
flexibilities, our commitment towards
delivering completely customized solution
enables us to offer you the freedom to
choose the Shape, Size, Materials, Colors,
Finishing, Corner Elements and Openings for
yourpartitions.
Having your comfort and convenience as our
top priority, we have exclusively developed
Semi-Automatic Systems that can be
operated with just a push of a button, thus
ensuring completepeaceofmind.
Every space is unique. Its structure,
characteristics and appearance depend on its
usage. Each and every aspect of the space is
required to be in-sync with its functionality and
aesthetics to create a unified effect. This
creates the need for the partitions to also have
asimilarlookandfeel.
Understanding this, Malrox offers you
countless design and color options for you to
create partitions that exactly match your décor
style and scheme. From the finest quality
manufacturing materials like Wood and Glass
to the most exquisite finishing elements like
Fabric Coverings and Laminated Surfaces, you
can choose your desired materials and finishes
that match your requirements and meets your
needs.
Combining the world-class quality materials
and detailed finishing, Malrox guarantees you a
final look and feel that surpasses your
expectations.
05 06
Constantly changing demands and requirements of the industries motivates us to continuously develop new
technologies and strategies to meet the ever-increasing expectations of our clients and deliver solutions that never fail
tosatisfythem.
Committed to always delivering benchmarking solutions coupled with unmatched performance in all spaces besides
being visually impressive, we put together an equal amount of our expertise, experience and technological assets in
everyproject.
TECHNOLOGICALLY ADVANCED
& EXTREMELY ORGANIZED
The role of Operable Partitioning System is not only limited to visually dividing a large area into smaller sections. They
are also required to eliminate the passage of acoustic signals from one area to the other and prevent the users of other
space from getting disturbed. This kind of partitioning is especially required in spaces that host multiple events next to
eachother.
Our exceptionally developed acoustic range is thoroughly tested and certified by Globally Recognized Testing &
Accrediting Authorities.
SETTING BENCHMARKS IN
SOUND INSULATION
07 08
Keeping in mind your smallest need and requirement, we offer you a wide range of utility elements in the partitions that
enableyoutocreateaspacethatperfectlysupportsallyourapplications.
Evenifyourspacerequiresangled,curvedorslopingpartitions,Malroxhasaperfectsolutionforeveryspace.
AN EXTENSIVE VARIETY
OF ELEMENTS FOR EVERY NEED
Basic partition All elements can be supplied with a
visionpanelifrequired.
This fully movable pass door is
constructed using the highest
quality welded steel frame. This
solid construction makes any type
of floor track or locking
mechanism redundant. The door
is equipped with a brush seal at the
bottom.
Usually every wall is equipped
with one telescopic element. It is
fitted with an external moving
sleeve. This is the first element to
be opened when opening the wall
and the last element to be closed
whenclosingthewall.
This fully movable pass is
constructed with the highest
quality of welded steel frame. This
solid construction makes any type
of floor track or locking mechanism
redundant. The doors are equipped
withabrushsealatthebottom.
doorThis element can be used with
optional corner corrections in order
to facilitate the connection to the
adjacentoperablewall.
Corner Element or
Special Element
Pass Door Element
(Single Hinged)
Pass Door Element
(Double Hinged)
Full Wall Element Telescopic Element Glass Element
Element Connection
All models are equipped with:
Edge protection profiles.
When the wall is closed, there is 6 mm
of visible aluminium profiles.
Grey powder coated aluminium profiles
Magnetic strips with a force of 70 N/m2
Double internal rubber sealing strips
09 10
PARKING, SUSPENSION
& TRACK SYSTEMS
Parking
Ensuring optimum utilization of the space, all our partitioning systems are specially designed to occupy the least amount of
space when parked.
The compact design of the elements enables them to be stacked in the smallest space. The in-line stacking is the standard
format that we always recommend and use. Its operability is the most convenient as it slides back to its position with
minimum efforts, noise and without any hassle. However, we do develop and deliver individual solutions for special
requirements.
Here are a few of the most preferred parking patterns. However with a variety of track construction designs, one can achieve
practically all possible parking patterns.
Parking Solution - A
- One-Point Suspension
- 90 Degree To Partition Axis
Parking Solution - B
- Two-Point Suspension
- 90 Degree To Partition Axis
Parking Solution - C
- Two-point suspension
- 90 Degree To Partition Axis
- In Several Stacks
Parking Solution - D
- Two-point suspension
- 90 Degree To Partition Axis
- Parallel to adjoining wall
11 12
The tracks are the soul of the entire
operable partitioning system. In case of
even the smallest error in the technical
specification or the minutest design
mistake, the complete partitioning
system can fail. Therefore, we at Malrox
take great care while designing,
manufacturing and installing the track
systems.
Our prime focus while handling the track
system is to ensure that the track and its
running gear are constructed in a well-
balanced way while maintaining utmost
precision so that the partitions can freely
move along the tracks using minimum
physicalstrength.
Combining our years of experience
and in-depth research, we have
successfully developed a number of
track systems that are considered to
be one of the most silent and smooth
tracksystemsintheentireindustry.
Track System
Mechanically coded junction technology
with curves for easy operation.
Track system for right-angled
configurations with cross-roller carriers
for element weights up to 500 kg.
Support rollers in the junctions guarantee
easy operation when sliding the elements
across intersections.
Omnidirectional Track
Tracks can be installed with or without a sound baffle between the ceiling and the building structure as required. One can
achieve the desired sound insulation by using the required type of soundproofing materials such as compressed mineral
woolslab.
Malrox offers a variety of suspension systems that are specifically developed to complement various types of installation
andapplication.
Here areafewexamples
Suspension Systems
Each element is suspended by one centrally
fixed, bearing roller. This facilitates the
elements to be easily moved to their
respective parking position without the use
ofanauxiliarytrack.
Under this system, each element is
suspended by two bearing rollers. This
setup enables the element to be moved in
every required direction to its respective
parkingpositionusinganauxiliarytrack.
Single Suspension Point: Double Suspension Point:
• Bracket Suspension System: This system ensures precise track height and comprises;
• Solid 5/8: 3/4 ms sq. rods with threaded bolt.
• Galvanized MS steel assembly plates
• Adjustable threaded steel connection rods at the base
• Soundproofing materials, dependent on the desired sound insulation
Linear Motion Track
-Alltracksarealuminium withprecisionbearingrollers
-Standardgreypowder-coatingcolorisRAL9010
-Morecoloroptionscanbegivenonrequest
13 14
DELIVERING THE PERFECT PARTITIONING SOLUTION
FOR SPECIFIC REQUIREMENTS
*Note regarding Malrox dimensions:
Larger widths possible on application. Provisional details regarding the element heights /
element widths indicated can only be confirmed following consultation with Design Department.
Element Details & Specifications
Telescopic Element Standard Element
Dimensions
1) Element Thickness in mm 75-120 / 105-150 / 125-170 75 / 105 / 125
2) Manual Partitioning Systems (M)
Ÿ Clear Height* in mm (min/max) 2000 / 9000 2000 / 9000
Ÿ Element Width* in mm (min/max) 600 / 1200 600 / 1200
3) Semi-Automatic (HA)
Ÿ Clear Height* in mm (min/max) 2000 / 6000 2000 / 6000
Ÿ Element Width* in mm (min/max) 750 / 1200 750 / 1200
Designs & Construction
1) Framed Construction Aluminium-steel Aluminium-steel
2) Panel Fixing Freely oscillating Freely oscillating
3) Element Interconnection /
Design Of The Vertical Profiles
Aluminium profile with integrated
magnetic strip and sealing lips
Aluminium profile with integrated
magnetic strip and sealing lips
Finish and Trim
1) Panel Design With visible surface edging L/R With visible surface edging L/R
2) Manual Model (M) Manual operation of the elements and
actuation of the sealing strips
Manual operation of the elements and
actuation of the sealing strips
3) Semi-Automatic Model (HA) Manual operation of the element,
electronically controlled extension and
retraction of the sealing strips
Manual operation of the element,
electronically controlled extension and
retraction of the sealing strips
4) Passdoors Single-leaf following technical clearance
from the factory
Single-leaf or double-leaf
5) Window Element (Vision element) - Yes
6) Telescopic Element Design Sliding portion external
Technology
Weighted sound reduction value Rw
determined per EN 20140 in Rw (dB)
45 dB
51 dB
55 dB
60 dB
45 dB
51 dB
55 dB
60 dB
Positive and frictional locking of the
vertical element connections
Concave-convex profile form 40 N/m Concave-convex profile form 40 N/m
15 16
ENDLESS OPTIONS FOR
SURFACE FINISHING
Brilliant space partitioning is an extremely vital element of contemporary interior design. It can easily make or
break the entire visual rhythm. Along with focusing on the quality of the partitioning system, we also pay
immenseattentiontowardsitsoverallappearanceandthevisualimpactthatitneedstocreate.
In order to ensure that you get the desired look and feel, we offer you an endless variety of materials like
Laminateswithvariousfinishes,FabricCoverings,LaqueredGlassandEcoPanelSurface.
At Malrox, you never have to worry about choices, quality or service. We take care of your minutest requirement
anddeliversolutionsthatundoubtedlyexceedyourexpectations.
17 18
SOLID OPERABLE SLIDING
FOLDING STACKING PARTITIONS
Solid (Operable) Partitions are the ideal solution for dynamic interior space division in any building, without affecting acoustic
insulation. The wall is perfectly aligned and sealed. It can be produced in various models to suit the most varied architectural
requirements. Itofferstheeffectivedivisionofspacewiththeutmostflexibility.
It comprises of panels which can be moved easily one at a time and interlock to form a partition wall, with a sound seal
present at the top and bottom of partition. This arrangement allows you to set up even the largest of the installations with the
minimum efforts.
Operable Partitions can be moved and kept in the position away from the actual opening. In location, the panels offer all the
properties and appearance of a permanent partition wall with improved acoustics. It adds space flexibility and sound
reductioneffecttoofficeandretailspaces.
They are acoustically treated and aesthetically very elegant for the interior. All its panels are made in such a way that they can
be fitted with additional sound insulation materials as per the requirements. The panels are available in three thicknesses –
75, 105 & 125mm and 38/45/51/ 55/60 Db reductions. The vertical and double skin horizontal seals also guarantee
maximumsoundinsulation.
The Operable Partitions are supported by top tracks and require no floor tracks. The tracks are made from anodised
aluminium. The frames of Operable Partition offer extraordinary strength and maximum sound insulation and are made from
torsionallystiffaluminium hollowchamberprofilesandsectionalsteeltubing.
Malrox Operable Partitions are applied in Star Hotels, Meeting Rooms, Ball Rooms, Multi-Function Halls, Convention Centers,
Schools,Colleges,Training Rooms,Residences,BanquetHallandotherfacilities.
Quality, reliability, service and competitive prices have won us an excellent reputation in the market from architects,
engineers,contractorsandinteriordesigners,projectmanagement consultantsalloverIndia.
Malrox provides the best and comfortable arrangement of acoustic sliding panels suspended from ceiling track to subdivide
wideopenareaswhichisflexibleforfunctionslikeweddings,multiconferencing,andmeetings.
Malroxis India’s TOP manufacturer of varied Operable Partition Systems, and provide unrivalled experience in the design and
manufactureofspaceutilization products.
19 20
Keeping in mind your smallest need and requirement, we offer you a wide range of utility elements in the partitions that
enableyoutocreateaspacethatperfectlysupportsallyourapplications.
Evenifyourspacerequiresangled,curvedorslopingpartitions,Malroxhasaperfectsolutionforeveryspace.
AN EXTENSIVE VARIETY
OF ELEMENTS FOR EVERY NEED
Basic partition All elements can be supplied with a
visionpanelifrequired.
This fully movable pass door is
constructed using the highest
quality welded steel frame. This
solid construction makes any type
of floor track or locking
mechanism redundant. The door
is equipped with a brush seal at the
bottom.
Usually every wall is equipped
with one telescopic element. It is
fitted with an external moving
sleeve. This is the first element to
be opened when opening the wall
and the last element to be closed
whenclosingthewall.
This fully movable pass is
constructed with the highest
quality of welded steel frame. This
solid construction makes any type
of floor track or locking mechanism
redundant. The doors are equipped
withabrushsealatthebottom.
doorThis element can be used with
optional corner corrections in order
to facilitate the connection to the
adjacentoperablewall.
Corner Element or
Special Element
Pass Door Element
(Single Hinged)
Pass Door Element
(Double Hinged)
Full Wall Element Telescopic Element Glass Element
Element Connection
All models are equipped with:
Edge protection profiles.
When the wall is closed, there is 6 mm
of visible aluminium profiles.
Grey powder coated aluminium profiles
Magnetic strips with a force of 70 N/m2
Double internal rubber sealing strips
21 22
SOLID OPERABLE SLIDING
FOLDING STACKING PARTITIONS
MECHANISM
Keeping in mind your smallest need and requirement, we offer you a wide range of utility elements in the partitions that enable
you to create a space that perfectly supports all your applications. Even if your space requires angled, curved or sloping
partitions,Malroxhasaperfectsolutionforeveryspace.
The seals that we manufacture are
constructed using the double skin
principle. This type of construction
ensures maximum sound insulation
as a spindle mechanism presses the
extendable spring-loaded double
seals against the floor and ceiling
track. This unique technique offsets
all flooring irregularities using its
spring-loaded double-chamber
seals. This mechanism also prevents
any forced entry by restricting the
elementsfrommoving.
Horizontal Seals1
Our corner seals are exclusively
designed to enhance the stability of
the structure while delivering
maximumsoundinsulation.
Corner Seals2
In the vertical sealing technique that
we use, the sealing strips are
extended to some distance into the
partitions to ensure positive interlock
and guarantee maximum sound
insulation.
Vertical Seals3
1 2 2
9
3 3
5
8
7
1
6 4 4
We use extremely powerful magnetic
strips to hold the partition panels in
the center. Along with maintaining the
positive interlocking of the panels it
also facilitates enhanced sound
insulation.
Magnetic Strip4
Understanding the need for customization, all the
partitioning panels are made in a way that they can be fitted
with additional sound insulation materials as per the
requirements.
Sound Insulation Material6
The manual partitioning systems come with crank operated
sealingstrips.
Operating Handle7
Our exclusive dampening track roller assemblies not only
protect the element rail and carrier, but also prevent the
transmissionofimpactforcesandoperatingnoise.
Roller Assembly9
In order to offer extraordinary strength and maximum
sound insulation, we use frames that are made from
torsionally stiff aluminium hollow-chamber profiles and
sectional steel tubing. Our special manufacturing technique
along with the panel mounting in acoustically free
suspension prevents the frame from getting deformed by
thetransverseforces.
Frames8
The MDF boards are used to maintain maximum sound
insulation while ensuring minimum system weight. This
free fitting enables of finishing surfaces enables the cover
board to be replaced without removing the partitions. In
order to give them a uniform look and feel, they can be
colored, coated or covered with any conventional decor
material.
Cover Boards5
23 24
SOLID OPERABLE SLIDING
FOLDING STACKING PARTITIONS
SOLID OPERABLE SLIDING
FOLDING STACKING PARTITIONS
*Note regarding Malrox dimensions:
Larger widths possible on application. Provisional details regarding the element heights /
element widths indicated can only be confirmed following consultation with Design Department.
Element Details & Specifications
Telescopic Element Standard Element
Dimensions
1) Element Thickness in mm 75/120-105/150-125/150 75 / 105 / 125
2) Manual Partitioning Systems (M)
Ÿ Clear Height* in mm (min/max) 2000 / 9000 2000 / 9000
Ÿ Element Width* in mm (min/max) 600 / 1200 600 / 1200
Designs & Construction
1) Framed Construction Aluminium-steel Aluminium-steel
2) Panel Fixzing Freely oscillating Freely oscillating
3) Element Interconnection /
Design Of The Vertical Profiles
Aluminium profile with integrated
magnetic strip and sealing lips
Aluminium profile with integrated
magnetic strip and sealing lips
Finish and Trim
1) Panel Design With visible surface edging L/R With visible surface edging L/R
2) Manual Model (M) Manual operation of the elements and
actuation of the sealing strips
Manual operation of the elements and
actuation of the sealing strips
3) Passdoors Single-leaf following technical clearance
from the factory
Single-leaf or double-leaf
4) Window Element (Vision element) - Yes
5) Telescopic Element Design Sliding portion external
Technology
Weighted sound reduction value Rw
determined per EN 20140 in Rw (dB)
45 dB
51 dB
55 dB
60 dB
45 dB
51 dB
55 dB
60 dB
Positive and frictional locking of the
vertical element connections
Concave-convex profile form 40 N/m Concave-convex profile form 40 N/m
25 26
SOLID OPERABLE SLIDING
FOLDING STACKING PARTITIONS
SEMI AUTOMATIC
OPERABLE PARTITIONS
Semi Automatic Partitions are designed to satisfy the most varied design requirements and meet high-performance
standards. They guarantee a high level of acoustic insulation and comfort. Its exceptional soundproofing property
satisfies all the requirements that arise in application like requiring flexible room division, sophisticated surface finishes
and acoustic efficiency. They are composed of independent modular elements that slide silently, low-friction trolley on
ceilingtracksmadeofextrudedaluminium, withnoneedforafloorguide.
This is the ideal solution for separating spaces physically and acoustically while guaranteeing maximum flexibility and
speed, as well as adding great aesthetic appeal to conference halls, meeting rooms, offices, schools, gymnasium and
spacesforevents.
Semi Automatic Partitions offer a user-friendly solution that combines operating convenience with excellent cost
efficiency and enables spaces to adapt quickly and effortlessly as required. Such systems are regarded as essential for
modernconferencefacilities.
FEATURES OF SEMI AUTOMATIC OPERABLE PARTITIONS
Semi Automatic Partitions offers operating convenience
that eliminates the need for manual mechanism of hand-
operated cranks. With the facility to connect the connector
to the end face which creates power feed connections, the
user only has to operate the central control units. The
sealing strips and telescopic elements extend and retract
control under electronic control. The individual elements are
separated by means of an easily actuated toggle lever in the
vertical profile, enabling them to be pushed along in an
effortlessslidingmovement.
OPERATING CONVENIENCE
As soon as the partition gets closed, all the sealing strips
are automatically extended in accordance with the
specified contact pressure. This guarantees optimum
sound insulation as well as enhancing the stability of the
system.
OPTIMUM SOUND INSULATION
The installation of Semi Automatic Partition is effortless. It
is supplied with the ready for connection to the power
supply circuit (24 V/DC). In the event of power failure, an
emergency operating mechanism is also available so that
thesealingstripscanbemanuallyactuated.
QUICK AND EASY TO INSTALL
The Semi Automatic Partition offers flexibility and variability
of the manual model. It requires no floor guides, so they are
no limitations to the layout configuration and parking
arrangement that can be implemented. Such partition can
also be equipped with integrated glazed and passdoor
elements.
OPTIMUM SPACE UTILIZATION
The cover panelling of the system can be easily replaced in
the event of room redesigning or one cladding surface is
damaged, as it is hung in acoustic suspension and removal
ofeachbasicelementisnecessary.
FLEXIBILITY ON THE VISUAL FRONT
27 28
MECHANISM
Horizontal Seals1
Corner seals2
Vertical convex / concave
seals with integrated
magnetic strip
3
Aluminium/steel frame5
4 Cover panel attachment,
acoustic-free suspension
24V motor for powering
the actuating mechanism
9
Control Unit8
Power feed contacts7
Soundproofing Material6
Toggle lever (for easy separation
and sliding of the elements)
10
Emergency crank for manual operation11
1
2
2
3
4
5
6
7
8
9
10
11
PARTITION TYPE Telescopic Element Standard Element
Dimensions
1) Element Thickness in mm 105 / 150 105
2) Clear passage height“ (min./max.) mm 2000 / 6,000
3) Element width* (min./max.) 600 / 1220
Construction
1) Framed Construction Aluminum / Steel
2) Panel attachment Acoustic free suspension (Cover panels readily replaceable)
3) Element Connections /
Vertical Profile Design
Aluminum profile with magnetic strip covering and sealing lips
Technical Specifications
1) Sound attenuation determined per DIN
EN 20 140 in Rw [dB1
48 to 57 (type 100)
58/60 (type 120)
44 to 55 dB
2) Positive and non-positive locking of
the vertical element connections
Flexible convex/concave sealing profiles with high engagement depth for full-
volume positive and friction locking
3) U-Val ue per DIN with max. sound
insulation package
(heat transfer coefficient)
0.644 / 0.380 0.664
4) Contact pressure of the horizontal
sealing strips per element in Newton
up to 1500
5) Track rail type Linear / Omnidirectional
Equipment
Cover panel design With visible surface edging (L/R)
With rugged steel surface
for Rw up to 58 dB
-
Semi-Automatic operating mode Elements moved into position manually supported by electronically controlled
extension and retraction of the sealing strips and telescopic elements
Element types Full wall element, telescopic element, corner element, angled element, single
and double passdoor, fixed full-height passdoor, glazed elements, passdoor
with window, curved element, special elements
Telescopic element design Sliding portion external
ELEMENT DETAILS & SPECIFICATIONS
Malrox Dimensions:
Larger Widths / Heights Are Possible On Application. Provisional Data Indicated Regarding Element Heights / widths
Subject To Confirmation By Malrox Design Department.
29 30
SEMI AUTOMATIC
OPERABLE PARTITIONS
SEMI AUTOMATIC
OPERABLE PARTITIONS
HIGH PROFILE : HIGH ACOUSTIC
GLASS SLIDING FOLDING PARTITIONS.
The rich and beauty of Glass Sliding Folding Partitions brings not
only natural light but added elegance into your space. Our Glass
Sliding Folding Partitions is built to last, constructed of double-
sealedglasspanelandaluminium framesformaximumdurability.
The Glass Sliding Folding System are extremely versatile and can
be easily modified according to the complex architectural
requirements. It gives the ultimate freedom for customisation, the
partitions can be easily styled with the required colours and glass
finishing getting the desired look and feel and matching with the
decorofthespace.
Glass Sliding Folding Partition offers strength, versatility, and
elegance stemming from a system design on detail and sturdy
construction. The tracks of the Glass Sliding Folding Partition can
be arranged in a variety of configurations. Its sliding panels can be
moved without floor guides or channels, and are easy to adjust,
alignandoperate.
The prime advantage of our glass partitioning system is - No floor
channelrequired,Aluminium toptrack.
FEATURES
Double glazing 4” (95 mm) air space
Custom sized acoustic : double glazed panels
Double glazed panels : 50 dB reduction
Interlocking astragal
Individual panel
Retractable bottom seals
Superior acoustics
Laboratory tested STC of 50
Allows optional remote-controlled horizontal blinds
Ensures a rigid flat wall
Enhanced layout flexibility
Stacking Options: lateral, remote, or center
8 /10 mm tempered glass compliant with
ASTM C1048
Openable pass door incorporated within the panel
for easy access to the partitioned area
31 32
LOW PROFILE : ACOUSTIC GLASS
SLIDING FOLDING PARTITIONS.
Top hung Low profile glass acoustic sliding folding / stacking Partitions are designed and manufactured for all movable
partition situationswherebasicsoundcontrol,longtermdurabilityandopenviewswithlighttransmissionareneeded.
Minimalframe95mmx95mmprovidesformaximumdaylight.
Moreglassandlessframealsomeansopensightlinesandbettervisibility.
This unique combination makes it perfect for use in schools, hospitals, office buildings, commercial centers – anywhere that
groupsgathertocommunicate whilebeingseen—butnotheard.
PRODUCT FEATURES
No floor channel required
Aluminium top track
Tough proven hardware
Flexible layout designs
Interlocking astragels
Pivot door possible
PRODUCT SPECIFICATION
Max leaf mass: 100kg
Max leaf height: 3000mm
Max leaf width: 1200mm
Leaf thickness: 75 mm
PRODUCT COMPONENTS
Aluminium top track
Hangers
Stacking rig – to suit layout
Flush bolt
Brush welt
Custom sized acoustic : single glazed panels
Single glazed panels : 38 dB reduction
PRODUCT COMPONENTS
Malrox movable partitions are supported on tracks
from above — no floor tracks to get in the way, no
tripping hazards, no interference or limitations on
clearfloorspaceandnocrevicestocollectdebris.
33 34
LIGHT WEIGHT SOLID SLIDING
FOLDING STACKING PARTITIONS
Non Acoustic Partitions provides the ultimate versatility and
flexibility allowing for capabilities such as multiple room setups
and changes in the work surface. It allows the division of rooms
using modules made of a peripheral aluminium frame fitted with a
plate.Asinglewingdoorcanbeaddedonanypartofthewall.
The Non Acoustic Partitions are provided with aluminium top track
with rectangular or flat sandwich plates for holding the partition
panels. Non Acoustic Partitions are designed with special extruded
aluminium profiles on both ends with horizontal stiffeners in order
toformarigidandnon-deflecting framework.
It is perfect for complex space layouts and can be easily
customized with high ceiling and specific decor style. Non
Acoustic Partitions are duly fitted with brush seal at the top &
bottom level and finally laid on with MDF panels of 12 mm
thicknessandsuppliedinafinishedcondition.
Non Acoustic Partitions offers panels in 75 mm or 100 mm
thicknessandfittedwithfloor-mounteddustfreestoppers.
FEATURES OF NON ACOUSTIC PARTITIONS
Perfect for complex space layouts
Can be easily customised for spaces with
high ceiling and specific decor style
Built using the exclusive extruded aluminium top track
with rectangular/flat sandwich plates for holding the
partition panels
Designed with special extruded aluminium profiles on
both ends with stiffeners: horizontal in order to form a
rigid and non-deflecting framework
Duly fitted with brush seal at the top & bottom level and
finally laid on with MDF / HDF : 12mm thick.
Thickness of Panels - 75 / 100 mm
Each panel is fitted with a floor-mounted dust
free stopper.
35 36
LIGHT WEIGHT LOW PROFILE GLASS
SLIDING FOLDING / STACKING PARTITIONS
Glass Sliding Stacking System is excellence of
transparency, elegances and lightness. It brings
flexibility and transparency to your design and opens up
limitless possibilities and enclosing space only when
neededwithout blockinglight.
It is composed of a single sheet of tempered glass and an
almost invisible frame to create an all-glass effect. It
slides silently on ceiling aluminium tracks and is locked
by means of a single snap mechanism. While it is open,
thepanelsstackintoaparkingbay.
Glass Sliding Stacking System includes top hung, frameless
glass panels with top and bottom slim rails with glass bolt. It
requires no floor tracks. It offers flexible layout designs and is
fullycustomizableintermsofcolourandfinish.
Glass Sliding Stacking System is versatile and frequently
used in offices, restaurants, hotels and educational facilities.
The ability to round corners, span unlimited expanses and
move completely out of sight when completely open, makes
Glass Sliding Stacking System ideal for office and hotel
conferenceroomsandothermulti-utility spaces.
SPECIFICATION OF GLASS SLIDING STACKING SYSTEM
Max leaf mass: 100 Kg
Max leaf height: 2400 mm
Max leaf width: 1000 mm
Glass: Tempered Glass 8 / 10 / 12 mm
37 38
MECHANISM
Regardless of the line or model, all systems offer strength, versatility, and elegance stemming from a system
design focused on detail and sturdy construction.
Track can be arranged in a variety of configurations.
Sliding panels can be moved without using floor
guides or channels.
Bolts and locks secure each sliding panel in position.
The panels are easy to adjust, align, and operate.
39 40
LIGHT WEIGHT LOW PROFILE GLASS
SLIDING FOLDING / STACKING PARTITIONS
41 42
FINISHING
MATERIALS
POLYESTER FIBER ACOUSTIC PANEL
FABRIC
LAMINATE
LACQUERED GLASS
PERFORMANCE
METHOD
For The Manufacture And Installation Of The Movable Walls
At Malrox, it is always our priority to complete every project on time with utmost precision and perfection. In order to deliver
world-class solutions without making any compromises, we have exclusively developed a process for the manufacturing and
installationofthemovablewallsthatenablesustoachieveourobjectivewhileensuring clientsatisfaction.
TESTINGOFPANELSATPRODUCTION:
A random batch from all production batches is assembled and installed and checked for the correct levels and
necessaryclosures.
06
PACKINGOFTHE PANELS& FRAMES:
Once all clearances have been received, panels are disassembled and the deco board panels are laminated and
readied, and internal metal frameworks fitted with the necessary rubber seals, M/F alu sections attached with the
extending sound seals and gears and gaskets checked, the frames get duly packed. The finished panel boards get
packedseparatelyandallitemsgetreadiedforshipping. Shipping docsreadiedandcontainerreadiedfordispatch.
07
DISPATCHOFGOODS:
Goodsgetshippedandthedocumentsdulytransferredtoourofficeintheareaofthedispatch.
08
09
43 44
PREPARATIONOFNECESSARYDWGSANDDOCUMENTS:
On receipt of the BOQ, layout and elevation drawings from the contractor / client, a shop drawing for the same is
prepared and superimposed in the architect’s original drawings since some times the measures of the parking bay
needtobeadjusteddepending onthenumberofpanelsandtheadjoininglocationoftheentrydoors.
01
NECESSARYSUBMITTALS:
Alldrawingsaredulysubmitted withthetechspecsandproductdetailswithacommericalofferforthesame.
02
MOBILISINGPRODUCTION:
Onduesignoffthewallsareputintoproduction.
04
SITEMEASURES:
On the approval of the tech specs, product details and offer, the technician visits the site for final measures as per site
andafinalshopdrawingaspersitemeasuresissubmitted nowforsignofffromthesitearchitect,siteprojectengineer.
03
PRODUCTIONOFPANELS& FRAMES:
All materials are duly cut and welded as per the shop drawings and internal frame works for the walls prepared as also
the above ceiling structure, all aluminum sections M/F, top guide are duly power coated, insulation matting – tech
sound, rock wool etc. are kept ready before the final assembly of all panels. The MDF panels are duly cut and re-sized
asperpanelmeasures,andlaminated.
05
HANDING OVER:
Handing over of system with 3 sets of necessary handing over documents duly submitted at site, with the
necessaryhanding overmanualetc.,atsitewiththesiteengineer.
11
INSTALLATION OFTHE TOPGUIDEAND PANELSATSITE:
Installation team mobilizes the necessary shuttering for the installation of the track and site leveling and marking
commences. On installation of the top guide the sound baffle gets erected as shown in the shop drawings. After
completionofallaboveceilingstructuresthepanelsgeterectedandthesystemdulycommissionedatsite.
10
OPERATIONALINSTRUCTIONS:
Handing over with due instructions to the clients operator at the time of the contractor handing over of the site to the
Client.
12
CLEARANCEANDHANDLINGOFGOODSTILLSITE:
Inourscope.
OUR
CLIENTELE OUR CLIENTELE
47 48
OUR
CLIENTELE OUR CLIENTELE
49 50
51 52
53 54

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Moveable wall manufacturer malrox

  • 1. Extraordinary Spacing Solutions For Extraordinary Spaces Delivering Customized Spacing Solutions Driven By Innovation, Quality & Commitment Space is a limited resource, so it is always our topmost priority to utilize it to the maximum. 131,Nagindas Master Road, Fort, Mumbai - 400 001. Mobile: +91-9594061835 Phone: 022 2267 1053 / 022 2267 7757 Email: sales@malrox.com Website: www.malrox.com Reach us
  • 2. CONTENTS Page 01-02Introduction Page 03-04Why Malrox Page 05Enhanced Versatility Page 06Limitless Design Page 43-44Performance Method Page 15-16Construction Details Page 17-18Surface Finishing Options Page 19-34Acoustic Partitions Page 35-40Light Weight Partitions Page 09-10Variety Of Elements Page 11-14 Parking, Suspension & Track Systems Page 07Sound Insulation Page 08Advanced Technology Page 41-42Finishing Materials
  • 3. A SMART SOLUTION FOR EVERY SPACE Space is a limited resource, so it is always our top most priority to utilize it to the maximum, But finding and implementing justonefixedsolutionisdefinitelynotenoughtofulfillourconstantlychanging needsandrequirements. While temporary partitions do provide a makeshift solution, they undoubtedly consume a lot of installation and modificationefforts,Neitheraretheyeasilymovablenordotheylookin-syncwithyourexistingdecor. Malrox in this situation brings you a perfect spacing solution. Our exceptional range of world-class Operable Partition Systems with ultimate flexibility and unmatched customization features ensures you limitless partitioning possibilities thatmeetyour everyrequirement. 01 The innovative make and design of our Operable Partitions enable you to effortlessly divide your room into smaller or bigger parts depending upon your requirements. The versatility of our system enables it to be installed in a small conferenceroomorevenahugeexhibition area. Our wide variety of partitioning systems also include the special Acoustic Range that comes with amazing sound insulation features that prevent the sound from passing through the partitions, allowing you to hold different events inadjacentareaswithout anydisturbance. Apart from the solid acoustic and non-acoustic ranges, our exclusive framed and seamless glass partitions are also themostsoughtaftersystemsbycorporatehouses. Such innovative features and attractive looks allow you to create a suitable ambience for every occasion without compromisingontheaestheticsofyourspace. Thanks to the extreme versatility of Malrox’ Operable Partitioning Systems, the architects can effectively, efficiently and effortlessly realize their imagination and create a space that truly reflects their vision, whether it’s for a Hotel, Office,School,Exhibition Hall,ConventionCentre. 02
  • 4. The final finishing acts as the deciding factor for the overall look and feel of the entire setup, we at Malrox pay immense attention to even the minutest details to deliver a solution that reflects ultimate perfection. While the other solution providers offer variable motion Trolleys wherein the top bottom load distribution not possible, Malrox delivers double rotational clockwise / anticlockwise trolleys that enable even distribution of the load and easier handlingofpanels. Normally the coloring of tracks and M/F section profiles in order to match with the decor of the space is charged extra, but Malrox offers it without anyextracost. In comparison to the commonly used 16 mm semi-finished MDF board, Malrox gives you 12 +6mmfully-finishedMDFboard. We at Malrox, believe in delivering immensely customized end-to-end solutions that assures you complete peace of mind,surpassesyourexpectationsandguaranteescompletesatisfaction. When it comes to deliverables, we are committed to delivering exactly what we promise without compromising on quality and timelines and this approach has helped us win the trust of our each and every client. From a number of differentiating factorsthatgiveMalroxanedgeoverothers,hereareafewimportantfactorsthatmake adifference: WHY MALROX 03 Whereas other solution providers do not undertake last minute modifications, Malrox ensures that as per site requirements, all the necessary changes and modifications are done in order to achieve perfection and client’s satisfaction. While other providers take additional charges to obtain a Third Party Certificate, Malrox offers Tuv Nord or Sud certification for the mode of constructionwithout anyextracharges. Compared to solutions delivered by the traders and their third party service providers, Malrox offers you the best and a complete solution as we ourselves are the manufacturers, installers, exportersandserviceproviders. Keeping the client’s comfort in mind and to avoid dependency on the third party installers, Malrox believes in single-handedly accomplishing the entire project, right from manufacturing and supply to delivery and installation. 04
  • 5. ENHANCED VERSATILITY FOR COMPLEX STRUCTURES LIMITLESS DESIGN POSSIBILITIES FOR BESPOKE AESTHETICS At Malrox, our prime focus is to design and manufacture the most versatile partitioning systems with the highest degree of flexibility that can effortlessly integrate with the most complex architectural designs and deliver the bestfunctionalityforalongtime. In order to ensure ultimate perfection, all our systems are exclusively created according to the structural demands and functional requirements. The enhanced flexibility of our systems ensures optimum performance every day even in spaces having angled walls,curvedwallsandslopingceilings. Along with the innumerable technical flexibilities, our commitment towards delivering completely customized solution enables us to offer you the freedom to choose the Shape, Size, Materials, Colors, Finishing, Corner Elements and Openings for yourpartitions. Having your comfort and convenience as our top priority, we have exclusively developed Semi-Automatic Systems that can be operated with just a push of a button, thus ensuring completepeaceofmind. Every space is unique. Its structure, characteristics and appearance depend on its usage. Each and every aspect of the space is required to be in-sync with its functionality and aesthetics to create a unified effect. This creates the need for the partitions to also have asimilarlookandfeel. Understanding this, Malrox offers you countless design and color options for you to create partitions that exactly match your décor style and scheme. From the finest quality manufacturing materials like Wood and Glass to the most exquisite finishing elements like Fabric Coverings and Laminated Surfaces, you can choose your desired materials and finishes that match your requirements and meets your needs. Combining the world-class quality materials and detailed finishing, Malrox guarantees you a final look and feel that surpasses your expectations. 05 06
  • 6. Constantly changing demands and requirements of the industries motivates us to continuously develop new technologies and strategies to meet the ever-increasing expectations of our clients and deliver solutions that never fail tosatisfythem. Committed to always delivering benchmarking solutions coupled with unmatched performance in all spaces besides being visually impressive, we put together an equal amount of our expertise, experience and technological assets in everyproject. TECHNOLOGICALLY ADVANCED & EXTREMELY ORGANIZED The role of Operable Partitioning System is not only limited to visually dividing a large area into smaller sections. They are also required to eliminate the passage of acoustic signals from one area to the other and prevent the users of other space from getting disturbed. This kind of partitioning is especially required in spaces that host multiple events next to eachother. Our exceptionally developed acoustic range is thoroughly tested and certified by Globally Recognized Testing & Accrediting Authorities. SETTING BENCHMARKS IN SOUND INSULATION 07 08
  • 7. Keeping in mind your smallest need and requirement, we offer you a wide range of utility elements in the partitions that enableyoutocreateaspacethatperfectlysupportsallyourapplications. Evenifyourspacerequiresangled,curvedorslopingpartitions,Malroxhasaperfectsolutionforeveryspace. AN EXTENSIVE VARIETY OF ELEMENTS FOR EVERY NEED Basic partition All elements can be supplied with a visionpanelifrequired. This fully movable pass door is constructed using the highest quality welded steel frame. This solid construction makes any type of floor track or locking mechanism redundant. The door is equipped with a brush seal at the bottom. Usually every wall is equipped with one telescopic element. It is fitted with an external moving sleeve. This is the first element to be opened when opening the wall and the last element to be closed whenclosingthewall. This fully movable pass is constructed with the highest quality of welded steel frame. This solid construction makes any type of floor track or locking mechanism redundant. The doors are equipped withabrushsealatthebottom. doorThis element can be used with optional corner corrections in order to facilitate the connection to the adjacentoperablewall. Corner Element or Special Element Pass Door Element (Single Hinged) Pass Door Element (Double Hinged) Full Wall Element Telescopic Element Glass Element Element Connection All models are equipped with: Edge protection profiles. When the wall is closed, there is 6 mm of visible aluminium profiles. Grey powder coated aluminium profiles Magnetic strips with a force of 70 N/m2 Double internal rubber sealing strips 09 10
  • 8. PARKING, SUSPENSION & TRACK SYSTEMS Parking Ensuring optimum utilization of the space, all our partitioning systems are specially designed to occupy the least amount of space when parked. The compact design of the elements enables them to be stacked in the smallest space. The in-line stacking is the standard format that we always recommend and use. Its operability is the most convenient as it slides back to its position with minimum efforts, noise and without any hassle. However, we do develop and deliver individual solutions for special requirements. Here are a few of the most preferred parking patterns. However with a variety of track construction designs, one can achieve practically all possible parking patterns. Parking Solution - A - One-Point Suspension - 90 Degree To Partition Axis Parking Solution - B - Two-Point Suspension - 90 Degree To Partition Axis Parking Solution - C - Two-point suspension - 90 Degree To Partition Axis - In Several Stacks Parking Solution - D - Two-point suspension - 90 Degree To Partition Axis - Parallel to adjoining wall 11 12
  • 9. The tracks are the soul of the entire operable partitioning system. In case of even the smallest error in the technical specification or the minutest design mistake, the complete partitioning system can fail. Therefore, we at Malrox take great care while designing, manufacturing and installing the track systems. Our prime focus while handling the track system is to ensure that the track and its running gear are constructed in a well- balanced way while maintaining utmost precision so that the partitions can freely move along the tracks using minimum physicalstrength. Combining our years of experience and in-depth research, we have successfully developed a number of track systems that are considered to be one of the most silent and smooth tracksystemsintheentireindustry. Track System Mechanically coded junction technology with curves for easy operation. Track system for right-angled configurations with cross-roller carriers for element weights up to 500 kg. Support rollers in the junctions guarantee easy operation when sliding the elements across intersections. Omnidirectional Track Tracks can be installed with or without a sound baffle between the ceiling and the building structure as required. One can achieve the desired sound insulation by using the required type of soundproofing materials such as compressed mineral woolslab. Malrox offers a variety of suspension systems that are specifically developed to complement various types of installation andapplication. Here areafewexamples Suspension Systems Each element is suspended by one centrally fixed, bearing roller. This facilitates the elements to be easily moved to their respective parking position without the use ofanauxiliarytrack. Under this system, each element is suspended by two bearing rollers. This setup enables the element to be moved in every required direction to its respective parkingpositionusinganauxiliarytrack. Single Suspension Point: Double Suspension Point: • Bracket Suspension System: This system ensures precise track height and comprises; • Solid 5/8: 3/4 ms sq. rods with threaded bolt. • Galvanized MS steel assembly plates • Adjustable threaded steel connection rods at the base • Soundproofing materials, dependent on the desired sound insulation Linear Motion Track -Alltracksarealuminium withprecisionbearingrollers -Standardgreypowder-coatingcolorisRAL9010 -Morecoloroptionscanbegivenonrequest 13 14
  • 10. DELIVERING THE PERFECT PARTITIONING SOLUTION FOR SPECIFIC REQUIREMENTS *Note regarding Malrox dimensions: Larger widths possible on application. Provisional details regarding the element heights / element widths indicated can only be confirmed following consultation with Design Department. Element Details & Specifications Telescopic Element Standard Element Dimensions 1) Element Thickness in mm 75-120 / 105-150 / 125-170 75 / 105 / 125 2) Manual Partitioning Systems (M) Ÿ Clear Height* in mm (min/max) 2000 / 9000 2000 / 9000 Ÿ Element Width* in mm (min/max) 600 / 1200 600 / 1200 3) Semi-Automatic (HA) Ÿ Clear Height* in mm (min/max) 2000 / 6000 2000 / 6000 Ÿ Element Width* in mm (min/max) 750 / 1200 750 / 1200 Designs & Construction 1) Framed Construction Aluminium-steel Aluminium-steel 2) Panel Fixing Freely oscillating Freely oscillating 3) Element Interconnection / Design Of The Vertical Profiles Aluminium profile with integrated magnetic strip and sealing lips Aluminium profile with integrated magnetic strip and sealing lips Finish and Trim 1) Panel Design With visible surface edging L/R With visible surface edging L/R 2) Manual Model (M) Manual operation of the elements and actuation of the sealing strips Manual operation of the elements and actuation of the sealing strips 3) Semi-Automatic Model (HA) Manual operation of the element, electronically controlled extension and retraction of the sealing strips Manual operation of the element, electronically controlled extension and retraction of the sealing strips 4) Passdoors Single-leaf following technical clearance from the factory Single-leaf or double-leaf 5) Window Element (Vision element) - Yes 6) Telescopic Element Design Sliding portion external Technology Weighted sound reduction value Rw determined per EN 20140 in Rw (dB) 45 dB 51 dB 55 dB 60 dB 45 dB 51 dB 55 dB 60 dB Positive and frictional locking of the vertical element connections Concave-convex profile form 40 N/m Concave-convex profile form 40 N/m 15 16
  • 11. ENDLESS OPTIONS FOR SURFACE FINISHING Brilliant space partitioning is an extremely vital element of contemporary interior design. It can easily make or break the entire visual rhythm. Along with focusing on the quality of the partitioning system, we also pay immenseattentiontowardsitsoverallappearanceandthevisualimpactthatitneedstocreate. In order to ensure that you get the desired look and feel, we offer you an endless variety of materials like Laminateswithvariousfinishes,FabricCoverings,LaqueredGlassandEcoPanelSurface. At Malrox, you never have to worry about choices, quality or service. We take care of your minutest requirement anddeliversolutionsthatundoubtedlyexceedyourexpectations. 17 18
  • 12. SOLID OPERABLE SLIDING FOLDING STACKING PARTITIONS Solid (Operable) Partitions are the ideal solution for dynamic interior space division in any building, without affecting acoustic insulation. The wall is perfectly aligned and sealed. It can be produced in various models to suit the most varied architectural requirements. Itofferstheeffectivedivisionofspacewiththeutmostflexibility. It comprises of panels which can be moved easily one at a time and interlock to form a partition wall, with a sound seal present at the top and bottom of partition. This arrangement allows you to set up even the largest of the installations with the minimum efforts. Operable Partitions can be moved and kept in the position away from the actual opening. In location, the panels offer all the properties and appearance of a permanent partition wall with improved acoustics. It adds space flexibility and sound reductioneffecttoofficeandretailspaces. They are acoustically treated and aesthetically very elegant for the interior. All its panels are made in such a way that they can be fitted with additional sound insulation materials as per the requirements. The panels are available in three thicknesses – 75, 105 & 125mm and 38/45/51/ 55/60 Db reductions. The vertical and double skin horizontal seals also guarantee maximumsoundinsulation. The Operable Partitions are supported by top tracks and require no floor tracks. The tracks are made from anodised aluminium. The frames of Operable Partition offer extraordinary strength and maximum sound insulation and are made from torsionallystiffaluminium hollowchamberprofilesandsectionalsteeltubing. Malrox Operable Partitions are applied in Star Hotels, Meeting Rooms, Ball Rooms, Multi-Function Halls, Convention Centers, Schools,Colleges,Training Rooms,Residences,BanquetHallandotherfacilities. Quality, reliability, service and competitive prices have won us an excellent reputation in the market from architects, engineers,contractorsandinteriordesigners,projectmanagement consultantsalloverIndia. Malrox provides the best and comfortable arrangement of acoustic sliding panels suspended from ceiling track to subdivide wideopenareaswhichisflexibleforfunctionslikeweddings,multiconferencing,andmeetings. Malroxis India’s TOP manufacturer of varied Operable Partition Systems, and provide unrivalled experience in the design and manufactureofspaceutilization products. 19 20
  • 13. Keeping in mind your smallest need and requirement, we offer you a wide range of utility elements in the partitions that enableyoutocreateaspacethatperfectlysupportsallyourapplications. Evenifyourspacerequiresangled,curvedorslopingpartitions,Malroxhasaperfectsolutionforeveryspace. AN EXTENSIVE VARIETY OF ELEMENTS FOR EVERY NEED Basic partition All elements can be supplied with a visionpanelifrequired. This fully movable pass door is constructed using the highest quality welded steel frame. This solid construction makes any type of floor track or locking mechanism redundant. The door is equipped with a brush seal at the bottom. Usually every wall is equipped with one telescopic element. It is fitted with an external moving sleeve. This is the first element to be opened when opening the wall and the last element to be closed whenclosingthewall. This fully movable pass is constructed with the highest quality of welded steel frame. This solid construction makes any type of floor track or locking mechanism redundant. The doors are equipped withabrushsealatthebottom. doorThis element can be used with optional corner corrections in order to facilitate the connection to the adjacentoperablewall. Corner Element or Special Element Pass Door Element (Single Hinged) Pass Door Element (Double Hinged) Full Wall Element Telescopic Element Glass Element Element Connection All models are equipped with: Edge protection profiles. When the wall is closed, there is 6 mm of visible aluminium profiles. Grey powder coated aluminium profiles Magnetic strips with a force of 70 N/m2 Double internal rubber sealing strips 21 22 SOLID OPERABLE SLIDING FOLDING STACKING PARTITIONS
  • 14. MECHANISM Keeping in mind your smallest need and requirement, we offer you a wide range of utility elements in the partitions that enable you to create a space that perfectly supports all your applications. Even if your space requires angled, curved or sloping partitions,Malroxhasaperfectsolutionforeveryspace. The seals that we manufacture are constructed using the double skin principle. This type of construction ensures maximum sound insulation as a spindle mechanism presses the extendable spring-loaded double seals against the floor and ceiling track. This unique technique offsets all flooring irregularities using its spring-loaded double-chamber seals. This mechanism also prevents any forced entry by restricting the elementsfrommoving. Horizontal Seals1 Our corner seals are exclusively designed to enhance the stability of the structure while delivering maximumsoundinsulation. Corner Seals2 In the vertical sealing technique that we use, the sealing strips are extended to some distance into the partitions to ensure positive interlock and guarantee maximum sound insulation. Vertical Seals3 1 2 2 9 3 3 5 8 7 1 6 4 4 We use extremely powerful magnetic strips to hold the partition panels in the center. Along with maintaining the positive interlocking of the panels it also facilitates enhanced sound insulation. Magnetic Strip4 Understanding the need for customization, all the partitioning panels are made in a way that they can be fitted with additional sound insulation materials as per the requirements. Sound Insulation Material6 The manual partitioning systems come with crank operated sealingstrips. Operating Handle7 Our exclusive dampening track roller assemblies not only protect the element rail and carrier, but also prevent the transmissionofimpactforcesandoperatingnoise. Roller Assembly9 In order to offer extraordinary strength and maximum sound insulation, we use frames that are made from torsionally stiff aluminium hollow-chamber profiles and sectional steel tubing. Our special manufacturing technique along with the panel mounting in acoustically free suspension prevents the frame from getting deformed by thetransverseforces. Frames8 The MDF boards are used to maintain maximum sound insulation while ensuring minimum system weight. This free fitting enables of finishing surfaces enables the cover board to be replaced without removing the partitions. In order to give them a uniform look and feel, they can be colored, coated or covered with any conventional decor material. Cover Boards5 23 24 SOLID OPERABLE SLIDING FOLDING STACKING PARTITIONS SOLID OPERABLE SLIDING FOLDING STACKING PARTITIONS
  • 15. *Note regarding Malrox dimensions: Larger widths possible on application. Provisional details regarding the element heights / element widths indicated can only be confirmed following consultation with Design Department. Element Details & Specifications Telescopic Element Standard Element Dimensions 1) Element Thickness in mm 75/120-105/150-125/150 75 / 105 / 125 2) Manual Partitioning Systems (M) Ÿ Clear Height* in mm (min/max) 2000 / 9000 2000 / 9000 Ÿ Element Width* in mm (min/max) 600 / 1200 600 / 1200 Designs & Construction 1) Framed Construction Aluminium-steel Aluminium-steel 2) Panel Fixzing Freely oscillating Freely oscillating 3) Element Interconnection / Design Of The Vertical Profiles Aluminium profile with integrated magnetic strip and sealing lips Aluminium profile with integrated magnetic strip and sealing lips Finish and Trim 1) Panel Design With visible surface edging L/R With visible surface edging L/R 2) Manual Model (M) Manual operation of the elements and actuation of the sealing strips Manual operation of the elements and actuation of the sealing strips 3) Passdoors Single-leaf following technical clearance from the factory Single-leaf or double-leaf 4) Window Element (Vision element) - Yes 5) Telescopic Element Design Sliding portion external Technology Weighted sound reduction value Rw determined per EN 20140 in Rw (dB) 45 dB 51 dB 55 dB 60 dB 45 dB 51 dB 55 dB 60 dB Positive and frictional locking of the vertical element connections Concave-convex profile form 40 N/m Concave-convex profile form 40 N/m 25 26 SOLID OPERABLE SLIDING FOLDING STACKING PARTITIONS
  • 16. SEMI AUTOMATIC OPERABLE PARTITIONS Semi Automatic Partitions are designed to satisfy the most varied design requirements and meet high-performance standards. They guarantee a high level of acoustic insulation and comfort. Its exceptional soundproofing property satisfies all the requirements that arise in application like requiring flexible room division, sophisticated surface finishes and acoustic efficiency. They are composed of independent modular elements that slide silently, low-friction trolley on ceilingtracksmadeofextrudedaluminium, withnoneedforafloorguide. This is the ideal solution for separating spaces physically and acoustically while guaranteeing maximum flexibility and speed, as well as adding great aesthetic appeal to conference halls, meeting rooms, offices, schools, gymnasium and spacesforevents. Semi Automatic Partitions offer a user-friendly solution that combines operating convenience with excellent cost efficiency and enables spaces to adapt quickly and effortlessly as required. Such systems are regarded as essential for modernconferencefacilities. FEATURES OF SEMI AUTOMATIC OPERABLE PARTITIONS Semi Automatic Partitions offers operating convenience that eliminates the need for manual mechanism of hand- operated cranks. With the facility to connect the connector to the end face which creates power feed connections, the user only has to operate the central control units. The sealing strips and telescopic elements extend and retract control under electronic control. The individual elements are separated by means of an easily actuated toggle lever in the vertical profile, enabling them to be pushed along in an effortlessslidingmovement. OPERATING CONVENIENCE As soon as the partition gets closed, all the sealing strips are automatically extended in accordance with the specified contact pressure. This guarantees optimum sound insulation as well as enhancing the stability of the system. OPTIMUM SOUND INSULATION The installation of Semi Automatic Partition is effortless. It is supplied with the ready for connection to the power supply circuit (24 V/DC). In the event of power failure, an emergency operating mechanism is also available so that thesealingstripscanbemanuallyactuated. QUICK AND EASY TO INSTALL The Semi Automatic Partition offers flexibility and variability of the manual model. It requires no floor guides, so they are no limitations to the layout configuration and parking arrangement that can be implemented. Such partition can also be equipped with integrated glazed and passdoor elements. OPTIMUM SPACE UTILIZATION The cover panelling of the system can be easily replaced in the event of room redesigning or one cladding surface is damaged, as it is hung in acoustic suspension and removal ofeachbasicelementisnecessary. FLEXIBILITY ON THE VISUAL FRONT 27 28
  • 17. MECHANISM Horizontal Seals1 Corner seals2 Vertical convex / concave seals with integrated magnetic strip 3 Aluminium/steel frame5 4 Cover panel attachment, acoustic-free suspension 24V motor for powering the actuating mechanism 9 Control Unit8 Power feed contacts7 Soundproofing Material6 Toggle lever (for easy separation and sliding of the elements) 10 Emergency crank for manual operation11 1 2 2 3 4 5 6 7 8 9 10 11 PARTITION TYPE Telescopic Element Standard Element Dimensions 1) Element Thickness in mm 105 / 150 105 2) Clear passage height“ (min./max.) mm 2000 / 6,000 3) Element width* (min./max.) 600 / 1220 Construction 1) Framed Construction Aluminum / Steel 2) Panel attachment Acoustic free suspension (Cover panels readily replaceable) 3) Element Connections / Vertical Profile Design Aluminum profile with magnetic strip covering and sealing lips Technical Specifications 1) Sound attenuation determined per DIN EN 20 140 in Rw [dB1 48 to 57 (type 100) 58/60 (type 120) 44 to 55 dB 2) Positive and non-positive locking of the vertical element connections Flexible convex/concave sealing profiles with high engagement depth for full- volume positive and friction locking 3) U-Val ue per DIN with max. sound insulation package (heat transfer coefficient) 0.644 / 0.380 0.664 4) Contact pressure of the horizontal sealing strips per element in Newton up to 1500 5) Track rail type Linear / Omnidirectional Equipment Cover panel design With visible surface edging (L/R) With rugged steel surface for Rw up to 58 dB - Semi-Automatic operating mode Elements moved into position manually supported by electronically controlled extension and retraction of the sealing strips and telescopic elements Element types Full wall element, telescopic element, corner element, angled element, single and double passdoor, fixed full-height passdoor, glazed elements, passdoor with window, curved element, special elements Telescopic element design Sliding portion external ELEMENT DETAILS & SPECIFICATIONS Malrox Dimensions: Larger Widths / Heights Are Possible On Application. Provisional Data Indicated Regarding Element Heights / widths Subject To Confirmation By Malrox Design Department. 29 30 SEMI AUTOMATIC OPERABLE PARTITIONS SEMI AUTOMATIC OPERABLE PARTITIONS
  • 18. HIGH PROFILE : HIGH ACOUSTIC GLASS SLIDING FOLDING PARTITIONS. The rich and beauty of Glass Sliding Folding Partitions brings not only natural light but added elegance into your space. Our Glass Sliding Folding Partitions is built to last, constructed of double- sealedglasspanelandaluminium framesformaximumdurability. The Glass Sliding Folding System are extremely versatile and can be easily modified according to the complex architectural requirements. It gives the ultimate freedom for customisation, the partitions can be easily styled with the required colours and glass finishing getting the desired look and feel and matching with the decorofthespace. Glass Sliding Folding Partition offers strength, versatility, and elegance stemming from a system design on detail and sturdy construction. The tracks of the Glass Sliding Folding Partition can be arranged in a variety of configurations. Its sliding panels can be moved without floor guides or channels, and are easy to adjust, alignandoperate. The prime advantage of our glass partitioning system is - No floor channelrequired,Aluminium toptrack. FEATURES Double glazing 4” (95 mm) air space Custom sized acoustic : double glazed panels Double glazed panels : 50 dB reduction Interlocking astragal Individual panel Retractable bottom seals Superior acoustics Laboratory tested STC of 50 Allows optional remote-controlled horizontal blinds Ensures a rigid flat wall Enhanced layout flexibility Stacking Options: lateral, remote, or center 8 /10 mm tempered glass compliant with ASTM C1048 Openable pass door incorporated within the panel for easy access to the partitioned area 31 32
  • 19. LOW PROFILE : ACOUSTIC GLASS SLIDING FOLDING PARTITIONS. Top hung Low profile glass acoustic sliding folding / stacking Partitions are designed and manufactured for all movable partition situationswherebasicsoundcontrol,longtermdurabilityandopenviewswithlighttransmissionareneeded. Minimalframe95mmx95mmprovidesformaximumdaylight. Moreglassandlessframealsomeansopensightlinesandbettervisibility. This unique combination makes it perfect for use in schools, hospitals, office buildings, commercial centers – anywhere that groupsgathertocommunicate whilebeingseen—butnotheard. PRODUCT FEATURES No floor channel required Aluminium top track Tough proven hardware Flexible layout designs Interlocking astragels Pivot door possible PRODUCT SPECIFICATION Max leaf mass: 100kg Max leaf height: 3000mm Max leaf width: 1200mm Leaf thickness: 75 mm PRODUCT COMPONENTS Aluminium top track Hangers Stacking rig – to suit layout Flush bolt Brush welt Custom sized acoustic : single glazed panels Single glazed panels : 38 dB reduction PRODUCT COMPONENTS Malrox movable partitions are supported on tracks from above — no floor tracks to get in the way, no tripping hazards, no interference or limitations on clearfloorspaceandnocrevicestocollectdebris. 33 34
  • 20. LIGHT WEIGHT SOLID SLIDING FOLDING STACKING PARTITIONS Non Acoustic Partitions provides the ultimate versatility and flexibility allowing for capabilities such as multiple room setups and changes in the work surface. It allows the division of rooms using modules made of a peripheral aluminium frame fitted with a plate.Asinglewingdoorcanbeaddedonanypartofthewall. The Non Acoustic Partitions are provided with aluminium top track with rectangular or flat sandwich plates for holding the partition panels. Non Acoustic Partitions are designed with special extruded aluminium profiles on both ends with horizontal stiffeners in order toformarigidandnon-deflecting framework. It is perfect for complex space layouts and can be easily customized with high ceiling and specific decor style. Non Acoustic Partitions are duly fitted with brush seal at the top & bottom level and finally laid on with MDF panels of 12 mm thicknessandsuppliedinafinishedcondition. Non Acoustic Partitions offers panels in 75 mm or 100 mm thicknessandfittedwithfloor-mounteddustfreestoppers. FEATURES OF NON ACOUSTIC PARTITIONS Perfect for complex space layouts Can be easily customised for spaces with high ceiling and specific decor style Built using the exclusive extruded aluminium top track with rectangular/flat sandwich plates for holding the partition panels Designed with special extruded aluminium profiles on both ends with stiffeners: horizontal in order to form a rigid and non-deflecting framework Duly fitted with brush seal at the top & bottom level and finally laid on with MDF / HDF : 12mm thick. Thickness of Panels - 75 / 100 mm Each panel is fitted with a floor-mounted dust free stopper. 35 36
  • 21. LIGHT WEIGHT LOW PROFILE GLASS SLIDING FOLDING / STACKING PARTITIONS Glass Sliding Stacking System is excellence of transparency, elegances and lightness. It brings flexibility and transparency to your design and opens up limitless possibilities and enclosing space only when neededwithout blockinglight. It is composed of a single sheet of tempered glass and an almost invisible frame to create an all-glass effect. It slides silently on ceiling aluminium tracks and is locked by means of a single snap mechanism. While it is open, thepanelsstackintoaparkingbay. Glass Sliding Stacking System includes top hung, frameless glass panels with top and bottom slim rails with glass bolt. It requires no floor tracks. It offers flexible layout designs and is fullycustomizableintermsofcolourandfinish. Glass Sliding Stacking System is versatile and frequently used in offices, restaurants, hotels and educational facilities. The ability to round corners, span unlimited expanses and move completely out of sight when completely open, makes Glass Sliding Stacking System ideal for office and hotel conferenceroomsandothermulti-utility spaces. SPECIFICATION OF GLASS SLIDING STACKING SYSTEM Max leaf mass: 100 Kg Max leaf height: 2400 mm Max leaf width: 1000 mm Glass: Tempered Glass 8 / 10 / 12 mm 37 38
  • 22. MECHANISM Regardless of the line or model, all systems offer strength, versatility, and elegance stemming from a system design focused on detail and sturdy construction. Track can be arranged in a variety of configurations. Sliding panels can be moved without using floor guides or channels. Bolts and locks secure each sliding panel in position. The panels are easy to adjust, align, and operate. 39 40 LIGHT WEIGHT LOW PROFILE GLASS SLIDING FOLDING / STACKING PARTITIONS
  • 23. 41 42 FINISHING MATERIALS POLYESTER FIBER ACOUSTIC PANEL FABRIC LAMINATE LACQUERED GLASS
  • 24. PERFORMANCE METHOD For The Manufacture And Installation Of The Movable Walls At Malrox, it is always our priority to complete every project on time with utmost precision and perfection. In order to deliver world-class solutions without making any compromises, we have exclusively developed a process for the manufacturing and installationofthemovablewallsthatenablesustoachieveourobjectivewhileensuring clientsatisfaction. TESTINGOFPANELSATPRODUCTION: A random batch from all production batches is assembled and installed and checked for the correct levels and necessaryclosures. 06 PACKINGOFTHE PANELS& FRAMES: Once all clearances have been received, panels are disassembled and the deco board panels are laminated and readied, and internal metal frameworks fitted with the necessary rubber seals, M/F alu sections attached with the extending sound seals and gears and gaskets checked, the frames get duly packed. The finished panel boards get packedseparatelyandallitemsgetreadiedforshipping. Shipping docsreadiedandcontainerreadiedfordispatch. 07 DISPATCHOFGOODS: Goodsgetshippedandthedocumentsdulytransferredtoourofficeintheareaofthedispatch. 08 09 43 44 PREPARATIONOFNECESSARYDWGSANDDOCUMENTS: On receipt of the BOQ, layout and elevation drawings from the contractor / client, a shop drawing for the same is prepared and superimposed in the architect’s original drawings since some times the measures of the parking bay needtobeadjusteddepending onthenumberofpanelsandtheadjoininglocationoftheentrydoors. 01 NECESSARYSUBMITTALS: Alldrawingsaredulysubmitted withthetechspecsandproductdetailswithacommericalofferforthesame. 02 MOBILISINGPRODUCTION: Onduesignoffthewallsareputintoproduction. 04 SITEMEASURES: On the approval of the tech specs, product details and offer, the technician visits the site for final measures as per site andafinalshopdrawingaspersitemeasuresissubmitted nowforsignofffromthesitearchitect,siteprojectengineer. 03 PRODUCTIONOFPANELS& FRAMES: All materials are duly cut and welded as per the shop drawings and internal frame works for the walls prepared as also the above ceiling structure, all aluminum sections M/F, top guide are duly power coated, insulation matting – tech sound, rock wool etc. are kept ready before the final assembly of all panels. The MDF panels are duly cut and re-sized asperpanelmeasures,andlaminated. 05 HANDING OVER: Handing over of system with 3 sets of necessary handing over documents duly submitted at site, with the necessaryhanding overmanualetc.,atsitewiththesiteengineer. 11 INSTALLATION OFTHE TOPGUIDEAND PANELSATSITE: Installation team mobilizes the necessary shuttering for the installation of the track and site leveling and marking commences. On installation of the top guide the sound baffle gets erected as shown in the shop drawings. After completionofallaboveceilingstructuresthepanelsgeterectedandthesystemdulycommissionedatsite. 10 OPERATIONALINSTRUCTIONS: Handing over with due instructions to the clients operator at the time of the contractor handing over of the site to the Client. 12 CLEARANCEANDHANDLINGOFGOODSTILLSITE: Inourscope.
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