The document discusses different types of vernier micrometers used for various measuring applications. It describes depth micrometers which measure depth, inside micrometers which measure inside diameters and surfaces, and tubular inside micrometers which are useful for internal cylindrical measurements. It also discusses micrometer parts like the ratchet, lock nut, and changeable anvils. Methods for measuring thread diameters and pitches using special thread micrometers are provided. Recent micrometer designs include indicating, direct reading, dual reading, and all-electronic models.
Screw Thread measurement: Two wire
Screw Thread measurement: Three wire
Screw Thread measurement: Floating Carriage
Gear measurement: Gear tooth comparator
Gear measurement: Master Gear
Gear measurement: Using Rollers and Parkinson Gear Tester
Special measuring Equipments: Principles of measurement using Tool Maker’s microscope,
Special measuring Equipments: Principles of measurement using Profile Projector
Special measuring Equipments: Principles of measurement using 3D CMM
Screw Thread measurement: Two wire
Screw Thread measurement: Three wire
Screw Thread measurement: Floating Carriage
Gear measurement: Gear tooth comparator
Gear measurement: Master Gear
Gear measurement: Using Rollers and Parkinson Gear Tester
Special measuring Equipments: Principles of measurement using Tool Maker’s microscope,
Special measuring Equipments: Principles of measurement using Profile Projector
Special measuring Equipments: Principles of measurement using 3D CMM
These may be used as reference standards for transferring the dimension of the unit of length from the primary standard to gauge blocks of lower accuracy and for the verification and graduation of measuring apparatus. These are high carbon steel hardened, ground and lapped rectangular blocks, having cross sectional area 0f 30 mm
10mm. Their opposite faces are flat, parallel and are accurately the stated distance apart. The opposite faces are of such a high degree of surface finish, that when the blocks are pressed together with a slight twist by hand, they will wring together. They will remain firmly attached to each other. They are supplied in sets of 112 pieces down to 32 pieces. Due to properties of slip gauges, they are built up by, wringing into combination which gives size, varying by steps of 0.01 mm and the overall accuracy is of the order of 0.00025mm. Slip gauges with three basic forms are commonly found, these are rectangular, square with center hole, and square without center hole.
1. Module-4 TYPES OF VERNIERS MICROMETERS
Review Questions Solved
1. State the function of depth micrometer.
Are used for measuring the depth of holes, grooves, shoulders, and projections.
2. State the function of the interchangeable measuring rods.
The measuring range for depth micrometers can be increased in multiples of 25
mm (1″, as desired, by installing interchangeable measuring rods.
3. Read off the following micrometer settings.
4. State the function of the inside micrometer.
Inside micrometers are used for measuring inside diameters, parallel surfaces, or
other inside dimensions.
2. 5. What is the difference between inside micrometer and tubular inside micrometer?
Inside micrometers are used for measuring inside diameters, parallel surfaces,
or other inside dimensions.
Tubular inside micrometers are highly useful tools for internal linear
measurements such as measuring cylinders, rings, setting calipers, comparing
gages, and measuring parallel surfaces.
6. State the type of micrometers used for measuring:
a. parallel surfaces
Inside micrometers
b. inside diameters of 300 mm
Tubular inside micrometers
c. small holes
Inside micrometers
7. Identify the principal parts of the shown micrometer.
3. 8. Explain the function of:
Ratchet: With the use of the ratchet, a consistent pressure can be applied on
the spindle when measurement is made
Lock nut: The lock nut locks the spindle in position after measurements are
made.
Changeable anvils: The digital interchangeable anvil micrometers may be used
for measurements in the range from 225.300 mm (9" to 12") simply
by changing and installing the appropriate anvil.
9. Read off the following micrometer settings:
4. 10. List the recent design micrometers and state their functions.
Micrometers today are available with many different capabilities, accuracies, and
applications in mind. The newest micrometers have direct-reading capabilities to
0.00001 inch. Several micrometers of more recent design include the following:
1. Indicating micrometer, which can also be used as a comparator for quickly
checking parts in quantity;
2. Direct reading micrometer, which provides a numerical display of the
micrometer reading;
3. Dual reading micrometer, which reads both in metric and in English
measurements; and
4. All electronic micrometers, which has a motorized spindle and electronic
digital readout.
11. Explain the method of measuring thread major diameter using micrometer.
5. 12. Explain the method of measuring thread minor diameter using micrometer.
- The pitch diameter of 60° V-threads may be measured directly
with a thread micrometer.
- The spindle of the micrometer has a 60° conical point, and the
anvil has a 60° groove.
- The anvil points swivels to enable measurement of different
- pitches.
1. The micrometer always should be checked for a zero reading before
measuring threads.
2. Hold the micrometer correctly; the 1-inch and 2-inch sizes in one hand
so that the thumb, index finger, and third finger turn the spindle, while
the fourth and fifth fingers clamp -the frame against the palm of the
hand.
3. The larger sizes of micrometers are manipulated with two hands
Sometimes there are special measuring conditions where, even with
smaller range micrometers, it is more convenient to use both hands.
4. Avoid excessive handling. The heat of the hands will cause expansion
resulting in inaccuracies.
5. Use the ratchet where fitted to give uniform pressure to ensure
consistent readings.
6. Ensure that the anvils are flat against surfaces of piece being
measured.