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Methane emissions from biogas plants


 The Swedish voluntary agreement system and
            sustainability criteria

        Magnus Andreas Holmgren
          SP Energy Technology
      magnus.andreas.holmgren@sp.se




                    Nordic Biogas Conference 2012   1
BACKGROUND




   Nordic Biogas Conference 2012   2
The origins 2004/2005

Media
• Article in Svenska Dagbladet
  2004 “Biogas as vehicle fuel has
  no environmental advantage”
• Losses in production and
  distribution of biogas
• Losses during filling

Research & Development
• Program for evaluation of
  biological treatment (BUS) in
  Sweden and Norway 2004-2005
  covered methane emissions


                              Nordic Biogas Conference 2012   3
4 reasons to act on methane emissions

• Environment
   – Methane is a strong GHG (CO2 x 23)
   – Odour

• Economy
   – Reduced leaks and emissions = higher yield

• Safety

• Goodwill
   – To show that the biogas sector acts responsibly
   – To be pro-active on this issue (in relation to authorities)


                                 Nordic Biogas Conference 2012     4
The Swedish voluntary agreement system
launched in January 2007
• Methane only

• Waste Treatment plant focus

• All work reported to Avfall Sverige

• First round of measurements 2007-2009

• Second round of measurements is on-going 2010-2012




                                Nordic Biogas Conference 2012   5
Biogas production plants Biogas upgrading plants
•   Boden               •   Boden                     •           Uppsala
•   Borås               •   Borås                     •           Västerås
•   Eskilstuna          •   Eskilstuna                •           Wrams Gunnarstorp
•   Falköping           •   Falköping                 •           Östersund (WWT)
•   Helsingborg         •   Göteborg (WWT)
•   Jönköping           •   Helsingborg (x2)
•   Kalmar              •   Jönköping (x2)
•   Kristianstad        •   Kalmar
•   Laholm              •   Kristianstad
•   Linköping           •   Laholm
•   Linköping (WWT)     •   Linköping
•   Norrköping          •   Malmö (WWT)
•   Skellefteå          •   Norrköping
•   Skövde              •   Norrköping (WWT)
•   Uppsala             •   Skellefteå
•   Vänersborg          •   Skövde
•   Västerås            •   Stockholm, Bromma (WWT)
•   Wrams Gunnarstorp   •   Stockholm, Henriksdal (WWT)



                                  Nordic Biogas Conference 2012                       6
DESCRIPTION OF THE SYSTEM




           Nordic Biogas Conference 2012   7
How the system is set up

• System for leak detection at plant
   – Recommended monthly

• Systematic emission sources are identified
   – Classification plans

• Quantification every 3 years by external resource
   – Measurements of methane concentration and flow
   – Calculations of mass emission and percentage loss

• Plant sets targets and measures to reach targets
• Plant reports to Avfall Sverige


                               Nordic Biogas Conference 2012   8
System boundaries, Gas production plant

Solid waste                                Bolier/Gas motor/              Digestate
                                           Upgrading plant
                 Biogas plant

        Pretreatment              Torch
                                                                              Digestate
        unit
                                                                              storage
                                Mixing
                                tank                                           Dewatering


Recieving      Hygienisation                    Digester          Digestate
tank                                                              tank



                   Liquid waste



                                          Nordic Biogas Conference 2012                     9
System boundaries, Gas upgrading plant


              Upgrading plant
Biogas
pipeline
                                                          Compression
                                Odorising




           Hydrogen
           sulphide              Drying                                         Gas grid
           removal

                      Off gas                                    Propane addition




                                            Nordic Biogas Conference 2012                  10
Typical measurement points for quantification

• Ventilation from process parts
• Ventilation from buildings
• Ventilation from rooms with gas equipment

• Digestion residue (digestate) storage
• Digestion residue (digestate) treatment (centrifuge etc.)

• Gas analysis instruments

• CO2 emission from gas upgrading plants (off-gas, e.g. stripper air)




                                Nordic Biogas Conference 2012           11
Measurement methods

• International and European Standard Methods (ISO/CEN)
   – Methane concentration
   – Gas flow
   – Leak detection  mass flow estimations

• Methane measurements handbook
   – SGC report no 227, February 2011
  – Aimed at measurement personnel
  – Section on strategies for leak detection
  – Calculation spreadsheets (Excel)
  – Default values




                               Nordic Biogas Conference 2012   12
Theory vs Reality




Measurement section:
5 diameters upstream
2 diameters downstream




                         Nordic Biogas Conference 2012   13
RESULTS




  Nordic Biogas Conference 2012   14
Biogas production plants




                     Nordic Biogas Conference 2012   15
Biogas production plants

• Round 1: 2007-2009
      Category           Mean value                  Median
      WWT                1,4 %                       1,5 %
      Household waste    2,0 %                       1,1 %
      Industrial waste   1,2 %                       0,2 %
                         1,6 %                       0,7 %


• Rolling average: 2007-2012
      Category           Mean value                  Median
      WWT                1,5 %                       1,8 %
      Household waste    2,1 %                       1,0 %
      Industrial waste   0,8 %                       0,3 %
                         1,5 %                       0,3 %

                                 Nordic Biogas Conference 2012   16
Gas upgrading plants




                       Nordic Biogas Conference 2012   17
Gas upgrading plants

• Round 1: 2007-2009
      Technique           Mean value               Median
      Chemical scrubber   0,4 %                    0,4 %
      End-of-pipe         1,7 %                    1,7 %
      PSA                 2,5 %                    1,8 %
      Water scrubber      3,2 %                    2,1 %
                          2,7 %                    2,1 %
• Rolling average: 2007-2012
      Technique           Mean value               Median
      Chemical scrubber   0,2 %                    0,2 %
      End-of-pipe         1,0 %                    0,7 %
      PSA                 2,5 %                    1,8 %
      Water scrubber      2,1 %                    2,0 %
                          1,6 %                    1,1 %
                               Nordic Biogas Conference 2012   18
IMPACT




 Nordic Biogas Conference 2012   19
Improvements in industry

• Gas production plant, example
  – 2007: Loss 7,5 %
  – 2010: Loss <0,1 %

• Gas upgrading plant, example
  – 2008: Loss 12 %
  – 2010: Loss 7 %
  – 2011: Loss 2 %

• Focus on methane losses during design and in permits




                             Nordic Biogas Conference 2012   20
Poor impact on researchers and policy makers

• Scientific article: Anaerobic digestion and digestate use: accounting
  of GHG and global warming contribution
  – Losses from gas upgrading are estimated at 0,2 % (without
     reference to anything)

• University study on GHG emissions from biogas, on assignment from
  Swedish Government
  – No reference to Voluntary Agreement




                               Nordic Biogas Conference 2012              21
Waste Water Treatment plants

• Aprox. 130 plants with biogas production in Sweden

• A few plants take part in the voluntary agreement

• Measurements (outside the system) have been performed at a few
  large plants

• In general there is poor knowledge of the size of methane emissions
  from WWT biogas plants




                              Nordic Biogas Conference 2012         22
SUSTAINABILITY CRITERIA




          Nordic Biogas Conference 2012   23
Sustainability criteria for biofuels and bioliquids

• A given set of sustainability criteria that cover the entire production
  chain of a biofuel or bioliquid, from feedstock production to end use,
  shall be fulfilled for it to be considered sustainable

• The Swedish legislative framework concerning biofuels and bioliquids
  is based on the European Directive 2009/28/EC on the promotion of
  the use of energy from renewable sources (RED), and is aimed at
  suppliers and users of biofuels and bioliquids

• Covers biogas for vehicle use
  – Not heat and power!




                                Nordic Biogas Conference 2012               24
Sustainability Criteria for biogas as vehicle fuel

• GHG emission savings (LCA)
  – XX % better than the fossil reference case
  – Same reference case for all vehicle fuels!
    ”average emissions from the fossil part of petrol
    and diesel”
  – All plants from April 2013:    35 %
  – All plants from January 2017: 50 %
  – New plants from 2018:             60 %

• RED default value for biogas from municipal organic waste: 73 %
  – 1 % loss in production, 1 % loss in gas upgrading
  – Included: Household waste, WWT sludge
  – Not included: Industrial waste

                               Nordic Biogas Conference 2012        25
Voluntary Agreement and sustainability criteria

• Excel spreadsheet developed for the Swedish gas industries
  – In co-operation with Swedish Energy Agency

• Need for default methane loss values when measurements have not
  been performed

• Upper quartile of rolling average
  – 2,5 % production
  – 2,1 % upgrading




                               Nordic Biogas Conference 2012    26
Voluntary Agreement and sustainability criteria

• Using the default methane loss values:
  – 2,5 % loss in production, 2,1 % loss in gas upgrading
  – GHG emission savings: 56 % (prel.)

• Add to this the actual values for:
  – Transportations of substrate (zero in RED default value!)
  – Transportations of produced biogas
  – Process energy use




                              Nordic Biogas Conference 2012     27
Sustainability criteria for biogas used in heat&power

• Legislation/recommendations that would cover gaseuous fuels for
  heat and power (+ solid fuels)

• According to yesterday’s presentation by Mr Kuepker, DG Energy:
  – Not yet decided if they will present directive or recommendations

• The reference case for GHG emission savings calculations might be
  different to the present directive!!
  – Natural gas for heat and power would be the natural reference!

• Tough times ahead…?




                              Nordic Biogas Conference 2012             28

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Methane Emissions from Biogas Plants

  • 1. Methane emissions from biogas plants The Swedish voluntary agreement system and sustainability criteria Magnus Andreas Holmgren SP Energy Technology magnus.andreas.holmgren@sp.se Nordic Biogas Conference 2012 1
  • 2. BACKGROUND Nordic Biogas Conference 2012 2
  • 3. The origins 2004/2005 Media • Article in Svenska Dagbladet 2004 “Biogas as vehicle fuel has no environmental advantage” • Losses in production and distribution of biogas • Losses during filling Research & Development • Program for evaluation of biological treatment (BUS) in Sweden and Norway 2004-2005 covered methane emissions Nordic Biogas Conference 2012 3
  • 4. 4 reasons to act on methane emissions • Environment – Methane is a strong GHG (CO2 x 23) – Odour • Economy – Reduced leaks and emissions = higher yield • Safety • Goodwill – To show that the biogas sector acts responsibly – To be pro-active on this issue (in relation to authorities) Nordic Biogas Conference 2012 4
  • 5. The Swedish voluntary agreement system launched in January 2007 • Methane only • Waste Treatment plant focus • All work reported to Avfall Sverige • First round of measurements 2007-2009 • Second round of measurements is on-going 2010-2012 Nordic Biogas Conference 2012 5
  • 6. Biogas production plants Biogas upgrading plants • Boden • Boden • Uppsala • Borås • Borås • Västerås • Eskilstuna • Eskilstuna • Wrams Gunnarstorp • Falköping • Falköping • Östersund (WWT) • Helsingborg • Göteborg (WWT) • Jönköping • Helsingborg (x2) • Kalmar • Jönköping (x2) • Kristianstad • Kalmar • Laholm • Kristianstad • Linköping • Laholm • Linköping (WWT) • Linköping • Norrköping • Malmö (WWT) • Skellefteå • Norrköping • Skövde • Norrköping (WWT) • Uppsala • Skellefteå • Vänersborg • Skövde • Västerås • Stockholm, Bromma (WWT) • Wrams Gunnarstorp • Stockholm, Henriksdal (WWT) Nordic Biogas Conference 2012 6
  • 7. DESCRIPTION OF THE SYSTEM Nordic Biogas Conference 2012 7
  • 8. How the system is set up • System for leak detection at plant – Recommended monthly • Systematic emission sources are identified – Classification plans • Quantification every 3 years by external resource – Measurements of methane concentration and flow – Calculations of mass emission and percentage loss • Plant sets targets and measures to reach targets • Plant reports to Avfall Sverige Nordic Biogas Conference 2012 8
  • 9. System boundaries, Gas production plant Solid waste Bolier/Gas motor/ Digestate Upgrading plant Biogas plant Pretreatment Torch Digestate unit storage Mixing tank Dewatering Recieving Hygienisation Digester Digestate tank tank Liquid waste Nordic Biogas Conference 2012 9
  • 10. System boundaries, Gas upgrading plant Upgrading plant Biogas pipeline Compression Odorising Hydrogen sulphide Drying Gas grid removal Off gas Propane addition Nordic Biogas Conference 2012 10
  • 11. Typical measurement points for quantification • Ventilation from process parts • Ventilation from buildings • Ventilation from rooms with gas equipment • Digestion residue (digestate) storage • Digestion residue (digestate) treatment (centrifuge etc.) • Gas analysis instruments • CO2 emission from gas upgrading plants (off-gas, e.g. stripper air) Nordic Biogas Conference 2012 11
  • 12. Measurement methods • International and European Standard Methods (ISO/CEN) – Methane concentration – Gas flow – Leak detection  mass flow estimations • Methane measurements handbook – SGC report no 227, February 2011 – Aimed at measurement personnel – Section on strategies for leak detection – Calculation spreadsheets (Excel) – Default values Nordic Biogas Conference 2012 12
  • 13. Theory vs Reality Measurement section: 5 diameters upstream 2 diameters downstream Nordic Biogas Conference 2012 13
  • 14. RESULTS Nordic Biogas Conference 2012 14
  • 15. Biogas production plants Nordic Biogas Conference 2012 15
  • 16. Biogas production plants • Round 1: 2007-2009 Category Mean value Median WWT 1,4 % 1,5 % Household waste 2,0 % 1,1 % Industrial waste 1,2 % 0,2 % 1,6 % 0,7 % • Rolling average: 2007-2012 Category Mean value Median WWT 1,5 % 1,8 % Household waste 2,1 % 1,0 % Industrial waste 0,8 % 0,3 % 1,5 % 0,3 % Nordic Biogas Conference 2012 16
  • 17. Gas upgrading plants Nordic Biogas Conference 2012 17
  • 18. Gas upgrading plants • Round 1: 2007-2009 Technique Mean value Median Chemical scrubber 0,4 % 0,4 % End-of-pipe 1,7 % 1,7 % PSA 2,5 % 1,8 % Water scrubber 3,2 % 2,1 % 2,7 % 2,1 % • Rolling average: 2007-2012 Technique Mean value Median Chemical scrubber 0,2 % 0,2 % End-of-pipe 1,0 % 0,7 % PSA 2,5 % 1,8 % Water scrubber 2,1 % 2,0 % 1,6 % 1,1 % Nordic Biogas Conference 2012 18
  • 19. IMPACT Nordic Biogas Conference 2012 19
  • 20. Improvements in industry • Gas production plant, example – 2007: Loss 7,5 % – 2010: Loss <0,1 % • Gas upgrading plant, example – 2008: Loss 12 % – 2010: Loss 7 % – 2011: Loss 2 % • Focus on methane losses during design and in permits Nordic Biogas Conference 2012 20
  • 21. Poor impact on researchers and policy makers • Scientific article: Anaerobic digestion and digestate use: accounting of GHG and global warming contribution – Losses from gas upgrading are estimated at 0,2 % (without reference to anything) • University study on GHG emissions from biogas, on assignment from Swedish Government – No reference to Voluntary Agreement Nordic Biogas Conference 2012 21
  • 22. Waste Water Treatment plants • Aprox. 130 plants with biogas production in Sweden • A few plants take part in the voluntary agreement • Measurements (outside the system) have been performed at a few large plants • In general there is poor knowledge of the size of methane emissions from WWT biogas plants Nordic Biogas Conference 2012 22
  • 23. SUSTAINABILITY CRITERIA Nordic Biogas Conference 2012 23
  • 24. Sustainability criteria for biofuels and bioliquids • A given set of sustainability criteria that cover the entire production chain of a biofuel or bioliquid, from feedstock production to end use, shall be fulfilled for it to be considered sustainable • The Swedish legislative framework concerning biofuels and bioliquids is based on the European Directive 2009/28/EC on the promotion of the use of energy from renewable sources (RED), and is aimed at suppliers and users of biofuels and bioliquids • Covers biogas for vehicle use – Not heat and power! Nordic Biogas Conference 2012 24
  • 25. Sustainability Criteria for biogas as vehicle fuel • GHG emission savings (LCA) – XX % better than the fossil reference case – Same reference case for all vehicle fuels! ”average emissions from the fossil part of petrol and diesel” – All plants from April 2013: 35 % – All plants from January 2017: 50 % – New plants from 2018: 60 % • RED default value for biogas from municipal organic waste: 73 % – 1 % loss in production, 1 % loss in gas upgrading – Included: Household waste, WWT sludge – Not included: Industrial waste Nordic Biogas Conference 2012 25
  • 26. Voluntary Agreement and sustainability criteria • Excel spreadsheet developed for the Swedish gas industries – In co-operation with Swedish Energy Agency • Need for default methane loss values when measurements have not been performed • Upper quartile of rolling average – 2,5 % production – 2,1 % upgrading Nordic Biogas Conference 2012 26
  • 27. Voluntary Agreement and sustainability criteria • Using the default methane loss values: – 2,5 % loss in production, 2,1 % loss in gas upgrading – GHG emission savings: 56 % (prel.) • Add to this the actual values for: – Transportations of substrate (zero in RED default value!) – Transportations of produced biogas – Process energy use Nordic Biogas Conference 2012 27
  • 28. Sustainability criteria for biogas used in heat&power • Legislation/recommendations that would cover gaseuous fuels for heat and power (+ solid fuels) • According to yesterday’s presentation by Mr Kuepker, DG Energy: – Not yet decided if they will present directive or recommendations • The reference case for GHG emission savings calculations might be different to the present directive!! – Natural gas for heat and power would be the natural reference! • Tough times ahead…? Nordic Biogas Conference 2012 28