This document summarizes an experiment that tested the time-dependent deformation properties of polymers through creep testing and impact testing. Creep testing of a Silly Putty sample found that its strain rate increased over time under a constant load as its cross-sectional area decreased. Impact testing showed that an unnotched HDPE sample absorbed nearly all impact energy without breaking, while an unnotched PMMA sample broke after absorbing less than half the energy. The experiment demonstrated methods for determining a polymer's resistance to time-dependent deformation and impact forces.
Learn about the main test types and associated fixtures for determining the bulk properties of composite laminates. In each case, the key practical aspects of setting up and performing the tests are identified, as well as fundamental equipment specifications needed to support those.
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Learn about the main test types and associated fixtures for determining the bulk properties of composite laminates. In each case, the key practical aspects of setting up and performing the tests are identified, as well as fundamental equipment specifications needed to support those.
Watch Full Webinar on this Topic: https://youtu.be/Y1lMZO_m1WQ
Compared to traditional, structural materials, composite materials offer designers much more performance and flexibility. However, these benefits come at the cost of increased material complexity and it is easy to overlook the challenges of producing high quality test data to support the needs of both design and materials development.
There are a wide range of mechanical test standards, developed specifically to test composite materials, plus auditing bodies such as Nadcap often strictly define further testing performance criteria e.g. specimen alignment.
PACCAR Investigation of Glass Fiber Reinforced Nylon 6/6 for Automotive Appli...Andrew Hollcraft
In an effort to increase automotive fuel efficiency, the replacement of many traditionally metal components, such as power train systems, with high specific modulus and specific toughness thermoplastics is of great interest. A glass reinforced polyamide 6/6 of interest was investigated by a 2^3 factorial designed experiment, using factors relevant to the materials industrial application, including operation temperature, strain exposure, and strongly reducing cleaner exposure, with characterization by tensile testing. The primary statistically significant effects were due to elevated operational temperature exposure, displaying an increase of 40% in tensile modulus alongside an 80% reduction in tensile elongation at break, likely due to cold crystallization of the polymer. Such a reduction in elongation at break may provide challenging, as often a visually deformed part signals the requirement for replacement, as opposed to failure while in use.
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Melt Flow Index Tester, Melt Flow Index Tester Manufacturers and Suppliers In...Presto Group
Looking for Melt Flow Index Tester manufacturers, Melt Flow Index Tester suppliers, Melt Flow Index Tester producers, Melt Flow Index Tester exporters, Melt Flow Index Tester wholesalers, Melt Flow Index Tester production centers ? Browse PrestoGroup.com for all your testing instruments needs. For more information visit- http://www.prestogroup.com/plastic-testing-instruments/melt-flow-index-deluxe
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
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Brief introduction into some of the changes and updates to both the ISO 6892-1 and ASTM E8/8M tensile testing standards for metals and ambient temperature, importantly strain control.
For more information please visit www.instron.com
In the material testing laboratory, Tensile test was done on a mild steel specimen as figure 4 to identify the young’s modulus, ultimate tensile strength, yield strength and percentage elongation. The results were as table 1
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In the medical device and pharmaceutical industries, data accuracy is incredibly important. In this presentation, Instron® Biomedical Market Manager Elayne Gordonov shares the most common areas overlooked in testing that could lead to inaccurate or misleading results.
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IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology.
International Journal of Computational Engineering Research (IJCER) is dedicated to protecting personal information and will make every reasonable effort to handle collected information appropriately. All information collected, as well as related requests, will be handled as carefully and efficiently as possible in accordance with IJCER standards for integrity and objectivity.
fundamentals of polymer engineering lab.
To determine the mechanical behavior of common Thermoplastics (HDPE, LDPE, and PVC) in terms of their modulus, strength and elongation through tensile testing. 2. To determine the melting point of the given polymeric materials (HDPE, PP and ABS) using melting point apparatus. 3. Determine the melt flow rate of the provided ‘PP’ and ‘ABS’ by using MELT FLOW INDEXER. 4. To determine the moisture content of given polymeric material (PS, ABS and PMMA) using moisture meter. 5. To determine the hardness of the given polymer LDPE, HDPE and rubber specimens (NBR, Neoprene, NR lower thickness, NR high thickness) using hardness meter.
6. To determine the impact strength of different plastic sheets PET through Falling ball impact tester. 7. Determine the density of HDPE, PVC and PS specimens by displacement Method.
8. Determine the flow rate of different material in Flow meter.
9. To determine the viscosity of different liquids as a function of temperature and RPM.
Experiment 4 - Testing of Materials in Tension Object .docxSANSKAR20
Experiment 4 - Testing of Materials in Tension
Object: The object of this experiment is to measure the tensile properties of two polymeric
materials, steel and aluminum at a constant strain rate on the Tension testing machine.
Background: For structural applications of materials such as bridges, pressure vessels, ships,
and automobiles, the tensile properties of the metal material set the criteria for a safe design.
Polymeric materials are being used more and more in structural applications, particularly in
automobiles and pressure vessels. New applications emerge as designers become aware of
the differences in the properties of metals and polymers and take full advantage of them. The
analyses of structures using metals or plastics require that the data be available.
Stress-Strain: The tensile properties of a material are obtained by pulling a specimen of
known geometry apart at a fixed rate of straining until it breaks or stretches to the machines
limit. It is useful to define the load per unit area (stress) as a parameter rather than load to
avoid the confusion that would arise from the fact that the load and the change in length are
dependent on the cross-sectional area and original length of the specimen. The stress,
however, changes during the test for two reasons: the load increases and the cross-sectional
area decreases as the specimen gets longer.
Therefore, the stress can be calculated by two formulae which are distinguished as
engineering stress and true stress, respectively.
(1) = P/Ao= Engineering Stress (lbs/in
2 or psi)
P = load (lbs)
Ao= original cross-sectional area (in
2)
(2) T= P/Ai = True Stress
Ai = instantaneous cross-sectional area (in
2)
Likewise, the elongation is normalized per unit length of specimen and is called strain. The
strain may be based on the original length or the instantaneous length such that
(3) =(lf - lo)/ lo = l / lo = Engineering Strain, where
lf= final gage length (in)
lo= original gage length (in)
(4) T= ln ( li / lo ) = ln (1 +) = True Strain, where
li = instantaneous gage length (in)
ln = natural logarithm
For a small elongation the engineering strain is very close to the true strain when l=1.2 lo,
then = 0.2 and T= ln 1.2 = 0.182. The engineering stress is related to the true stress by
(5) T= (1 + )
The true stress would be 20% higher in the case above where the specimen is 20% longer
than the original length. As the relative elongation increases, the true strain will become
significantly less than the engineering strain while the true stress becomes much greater than
the engineering stress. When l= 4.0 lo then = 3.0 but the true strain =ln 4.0 = 1.39.
Therefore, the true strain is less than 1/2 of the engineering strain. The true stress (T) = (1+
3.0) = 4, or the true stress is 4 times the engineering stress.
Tensile Test Nom ...
Performance Evaluation of a Low Cost Creep Testing MachineAdib Bin Rashid
Mechanical systems and components like steam generators or boilers, nuclear reactors, turbine rotors
are operated at very high temperature under significant stress. For this reason, the components and structures need to be designed so that excessive creep distortion must not occur within the expected operating life of the system. Creep
is defined as a time-dependent deformation that happens when metals are subjected to constant load at high
temperature over a period of time. Knowledge of the creep behavior of metals is therefore important and for this
reason Creep testing machines are predominantly used to measure how a given material will perform under constant
load, at elevated temperature. This paper aims to study creep properties of various materials being used in high
temperature applications through locally made creep testing machine. The basic design of a creep testing machine is
the support structure, the loading device, the fixture device (grips and pull rods), and the furnace. The specimen
being tested is held in place by the grips and a furnace surrounds the test section and maintains a constant
temperature. Maximum applied load on the specimen can be 15 kg and tests could be carried out at maximum
temperature of 500°C. Creep curves of strain versus time of aluminum alloy were plotted at a different stress level
and temperature. The data are plotted in a simple manner, but analysis easily shows the effect of increased stress due
the reduction in specimen cross-section as strain increases. The creep testing machine developed in this work has proven to be satisfactory, cost effective and good alternative to imported creep testing machine.
Laboratory experimental study and elastic wave velocity on physical propertie...HoangTienTrung1
Pressure grouting has gained popularity as a soil reinforcement method. However, the behavior of the interface between rock and grout is not well known. This study investigates the interaction of pressure grouting and rock, through a series of laboratory tests performed on specially designed and fabricated equipment and using standard testing methods. The test measures the density, compressional strength, and frictional resistance of grout relative to the applied pressure and curing time. Simultaneously, the velocities of the elastic wave traveling through the grout are obtained to develop correlations between the physical properties of the grout and the test conditions. The results of the tests show that the density, compressional strength, and frictional resistance of the grout increase with applied pressure and curing time. The strengths of the influencing factors are seen to be correlated within the range of the test conditions. Using the results of these tests, the potential development of a new method that requires less cement was discussed.
Laboratory experimental study and elastic wave velocity on physical propertie...
MatSciLR5
1. MAE 2060 Material Science
Postlab Report #5
Polymer Materials
Brandi Homer
2. Abstract:
The following experiment uses a creep test to determine the time-dependent deformation
properties of a highly viscous polymer, a Blue Lundberg Oven to observe the physical
behavior of a PVC specimen at a temperature just above its glass transition temperature,
and an Izod Impact Tester to determine the possible impact loading of three polymer
specimens. The experiment results are consistent with current creep predictions and with
previously know impact-loading capabilities. The experiment focuses on properties that
may be determined from time-dependent deformation and on fracture toughness.
Introduction:
This laboratory experiment examines the viscoelastic creep of the highly viscous polymer
“Silly Putty” in order to examine the time-dependent deformation under a constant load.
This test useful in that the information gathered is used to determine deformation to
failure, steady-state strain rate, time to rupture, and the time-dependent modulus. The
properties are especially important to engineers in design considerations. The experiment
also includes the testing of three polymer specimens in an Izod Impact Tester in order to
determine fracture toughness. Since fracture toughness for polymers is highly dependent
upon the temperature of the test specimen relative to its glass transition temperature, a
PVC specimen was observed just above this temperature. Fracture toughness is an
important design consideration because proper material must be used when a specific
amount of energy needs to be absorbed during use.
Approach:
The sample of Silly Putty was molded into a square rod approximately 4 inches long and
0.25 in on each side. The sample had an apparently negligible number of voids or cracks.
A mass of material was left on the end of the rod in order to attach it to the edge of the
table. The sample was suspended at the edge of the table with the reference point being
the lower surface of the table. The length of the rod as viscoelastic creep ensued was
recorded every 15 seconds until failure.
3. The sample was remolded into another rod of approximately the same dimensions and the
experiment was performed again for a second set of data points. Upon completion of the
second test performance, the rod was remolded again without the additional mass at the
end in order to be weighed. The weight of the rod was halved then converted from g to
lbm and that was used to calculate the load on the rod. Using the recorded data, a graph
of the strain versus time was constructed for both Engineering strain and True strain. The
time-dependent creep modulus versus time graph was also calculated. The following
equations (Callister 2003) were used for the calculations.
εe = li – l0 Eq. 1
l0
εT = ln
Ec(t) =
li
-- Eq. 2
l0
σ0
--- Eq. 3
ε(t)
Where εe is engineering strain, εT is true strain, li is the instantaneous length, l0 is the
original length, Ec(t) is the time-dependent creep modulus, σ0 is the constant applied
stress, and ε(t) is the time dependent strain.
The Lab TA preheated the Blue Lundberg Oven to a temperature just above the Tg of
PVC (190°F). A sample of PVC tubing was inserted into the oven and allowed to reach
its glass transition temperature. Using asbestos gloves, the tubing was removed and
manipulated in order to observe the behavior of the material.
An impact test was performed on three different polymer materials, one unnotched high-
density polyethylene (HDPE) specimen, one notched HDPE specimen, and one
4. unnotched polymethyl methacrylate (PMMA), with an Izod Impact Tester. The potential
energy of the impact tester was recorded in order to compare and contrast the results of
the three specimens. Table 15.1 (Callister 2003) was used in the comparison.
Results:
The weight of the silly putty rod was measured at 6.3 g. Half of this is 3.15 g. This was
converted to 0.00694 lbm then used to find the force of 0.2233 lbf on the specimen.
During the creep test, the length in inches of the specimens from the first and second test
were recorded in columns two and three at the given time interval of fifteen seconds
provided in column one. Using Eq. 1 and Eq. 2, columns four through seven for the
engineering strain and true strain for the first and second test were tabulated.
Table 1 – Compilation of test and calculated data for creep test
Time (m:s) Test 1
(in)
Test 2
(in)
εe Test 1 εe Test 2 εT Test 2 εT Test 2
0:15 4 4.125 0 0.03125 0 0.03077
0:30 4.125 4.25 0.03125 0.0625 0.03077 0.06062
0:45 4.25 4.35 0.0625 0.0875 0.06062 0.08388
1:00 4.3 4.4 0.075 0.1 0.07232 0.09531
1:15 4.4 4.5 0.1 0.125 0.09531 0.11778
1:30 4.5 4.62 0.125 0.155 0.11778 0.14410
1:45 4.625 4.63 0.15625 0.1575 0.14518 0.14623
2:00 4.75 4.75 0.1875 0.1875 0.17185 0.17185
2:15 5 4.87 0.25 0.2175 0.22314 0.19680
2:30 5.125 4.9 0.28125 0.225 0.24783 0.20294
2:45 5.25 5 0.3125 0.25 0.27193 0.22314
3:00 5.375 5.125 0.34375 0.28125 0.29546 0.24783
3:15 5.5 5.25 0.375 0.3125 0.31845 0.27193
5. The following graphs were constructed of the engineering strain and true strain using the
information calculated for Table 1. Series 1 was the first test and Series 2 was the second
test.
"
Graph 1 – Engineering Strain vs. time
3:30 5.62 5.375 0.405 0.34375 0.34003 0.29546
3:45 5.63 5.5 0.4075 0.35 0.34181 0.31845
4:00 5.75 5.625 0.4375 0.40625 0.36291 0.34093
4:15 5.875 5.75 0.46875 0.4375 0.38441 0.36291
4:30 6 5.875 0.5 0.46875 0.40546 0.38441
4:45 6.25 6.125 0.5625 0.53125 0.44629 0.42608
5:00 6.375 6.25 0.59375 0.5625 0.46609 0.44629
5:15 6.625 6.5 0.65625 0.625 0.50456 0.48551
5:30 6.75 6.75 0.6875 0.6875 0.52325 0.52325
5:45 7 7 0.75 0.75 0.55962 0.55962
6:00 7.375 7.375 0.84375 0.84375 0.66180 0.66180
6:15 7.625 7.875 0.90625 0.96875 0.64514 0.67740
6:30 8.5 8.75 1.125 1.1875 0.75377 0.78276
6:45 9.75 14 1.4375 2.5 0.89097 1.25276
6:56 15.25 N/A 2.8125 N/A 1.33829 N/A
EngineeringStrain
0
0.75
1.5
2.25
3
Time
0:15 1:00 1:45 2:30 3:15 4:00 4:45 5:30 6:15 6:56
Series1
Series2
6. "
Graph 2 – True Strain vs. time
Using true strain for the time-dependent strain, the following graph was created for the
time-dependent creep modulus vs. time. Series 1 was the first test and Series 2 was the
second test.
"
Graph 3 – Time-dependent creep modulus vs. time
This table presents the impact test results for the unnotched high-density polyethylene
(HDPE) and polymethyl methacrylate (PMMA) specimens and the notched HDPE
specimen.
TrueStrain
0
0.35
0.7
1.05
1.4
Time
0:15 1:00 1:45 2:30 3:15 4:00 4:45 5:30 6:15 6:56
Series1
Series2
Time-DependentCreep
Modulus
0
2
4
6
8
Time
0:15 1:00 1:45 2:30 3:15 4:00 4:45 5:30 6:15 6:56
Series1
Series2
7. Table 2 – Impact test results
Discussion:
The experimental results for the second creep test appear more accurate than those of the
first test. The non-uniformity in the first set of data could be caused by any number of
variables; i.e. voids or cracks in the material, non-uniform dimensions, lower
temperature, inaccuracy in measurements, or the lint that was visible in the specimen.
For results with a higher accuracy, the experiment should be performed in a controlled
environment with higher quality measuring equipment and higher purity material.
The strain rates changes over time because the load does not change relatively slowly for
the given material. The cross-sectional area where the load is applied shrinks and as it
shrinks, total load capacity decreases exponentially. With regard to the time-dependent
creep modulus, as indicated by the shape of the graph, less force is required to induce
deformation in the specimen.
The main difference between the unnotched and notched specimens of HDPE was the
type of break. The unnotched HDPE absorbed 99.8% of the potential energy of the Izod
Impact Tester preventing even the partial break of the notched HDPE.
The unnotched PMMA was capable of absorbing less than half of the energy the
unnotched HDPE, therefore causing it to fracture completely. Reasons for this breakage
of the PMMA include higher yield strength and tensile strength causing the material to be
less ductile than HDPE.
Material Potential Energy
(in-lb)
Break Energy
(Absorbed) (in-lb)
Type of Break
HDPE unnotched 48.694 48.606 Non Break
HDPE notched 48.694 48.570 Partial
PMMA unnotched 48.694 23.743 Complete
8. Conclusions:
Creep tests to failure are an accurate way to determine time-dependent deformation and
fracture under constant loading when the experiment is performed accurately.
Deformation to failure is not as difficult to predict as brittle fracture because creep rates
are relatively slow and materials tend to follow the same general trend. The Izod Impact
tester, when used appropriately is an accurate means of determining impact loading of
varying polymers. The determination of impact loading is highly relevant because
engineers are required to know if a particular material will be able to absorb a sufficient
amount of energy to prevent fracture. The experiment itself provided hands on
experience with the testing methods and equipment and the application of specific
concepts.