This system help in effectively managing shop floor operations by sharing realtime info of each operation, controlling movement of goods to next operation, managing packing, generating labels etc.

1. 214 Reiner Road
North York ON M3H 2M1
E-mail: info@2iSolutions.com
Website: www.2isolutions.com
151 City Centre Drive, Suite 403
Mississauga, ON, L5B 1M7
Ph: 416 855 1144
E-mail: info@2iSolutions.com
Website: www.2iSolutions.com
MES System for Efficient Shop Floor Operations
India Office: G-52, Second Floor,
Sector-6, Noida(U.P.)-201 301
Email: virendra.rai@2isolutions.com

2. Typical Production Shops
Operation-1 Operation-2 Operation-3 Operation-4Line-1
Operation-1 Operation-2 Operation-3 Operation-4Line-2
Operation-1 Operation-2 Operation-3Rectification
Line
Operation-1 Operation-2 Operation-3Packaging
Line

3. Common Shop Floor Challenges
Needs to run operation on local systems, any internet dependency may disrupt
operations.
Different machines on shop have different applications which generate data. Lack
of effective to handle such data.
Tracking operations and quality measures on each piece of product is cumbersome
using ERPs.
Capability of capturing movements through bar codes and capturing machine e.g.
weighing scale into a central applications manual.
Lack of accuracy in tracking numbers and therefore packing mismatches.
Generating analytics based on the actions/results in shop floor and capability take
decisions missing.

4. The Solution Architecture
Plant-1
Plant-2
Plant-3
ERPs
Systems
MES Solution
MES Solution
MES Solution
Shift/Day End Transaction Data
Operation/Unit Wise Data

5. Key Capabilities
Integration with ERP Systems
Management of Operation/Piece wise Outputs and quality
Tracking of operation completion through barcodes reading
Reading data from machines and processing suitably.
Generation of Bar Codes Labels
Management of packing operation and ensuring accuracy of packing and
labels.
Real time status reporting on Shop Floor Activities

6. Benefits With Solution
Data Support to Operation
Piece Wise Quality Info in shops
Machine Data Captured Directly System
Reduced tracking/packing mismatches
Better visibility of rework operations
No dependency on internet/connectivity

7. MES- A Case Study
• Customer is India’s leading mobile handset manufacturers
• Customer wanted to management shop floor operations which involved
producing a handset every 10 seconds.
•The handset requires 3 -4 unique numbers to be tracked and managed till
entire life cycle of product.
•The production process required accurate tracking of quality/test records at
different stage of production.
•Maintain data association between Box IDs, Phone Numbers, Serial
Numbers, 2 IMEI numbers, Production Orders Number, Batch Number etc.
•Allocation of IMEIs to Serial Number and production lines
SAP- Day/Shift End
Production
Processes
MES
For Shop Floor
Management
Prod
Operators
Prod
Machines
/Appls

8. Want To Know More
Write to sale.india@2isolutions.com
Contact:
Virendra Rai, Director
2iSolutions Consulting Services Pvt Ltd
Cell Number- +91 8800592601
Email: virendra.rai@2isolutions.com