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dmaile@purdue.edu
812•204•0635 Alex Maile
6820 Wade Park Drive
Wadesville, IN 47638
Education
Purdue University, West Lafayette, IN
Bachelor of Science in Mechanical Engineering, Class of 2016
GPA: 3.23/4.0
Experience
Laser Spectroscopy Combustion Chamber West Lafayette, IN
Team Lead January 2016-Present
 Designed and constructed a combustion chamber to be used for laser spectroscopy flame
characterization research
 Implemented organizational strategies and tools to manage CAD assemblies and track parts through
their fabrication lifecycle
 Constructed a closed loop control system to control equivalency ratio and flame shape
 Automated the removal an air fuel mixer inserter to decrease the time between testing runs
 Utilized heat shielding material to allow the use of 3D printing to fabricate complicated
components in the fuel supply assembly
Hyperloop Design Competition West Lafayette, IN
Compressor/Levitation Team Lead August 2015-present
 Designed a complete air bearing system capable of levitating a 250 kg pod at high speeds over the
length of a half mile track
 Developed a testing procedure to document the power to lift ratio of a prototype magnetic lifting
device
 Fabricated components for a magnetic attitude control system prototype
 Utilized power cycle modeling software to design a regeneration loop to be used in conjunction with a
proposed compressor system
 Determined payload capacity of pod system by developing a Matlab model to estimate air bearing
mass flow rate for various pod masses
Depuy Synthes Orthopedics Warsaw, IN
Hips R&D co-op January 2014-August 2015
 Utilized various modeling and analysis software packages to characterize properties of the implant
cavity prepared in a femur, and subsequently wrote and submitted an abstract to the Orthopedic
Research Society
 Developed and executed a testing plan to determine biological compatibility of a new hip prostheses
and subsequently wrote and submitted a formal report to the FDA for approval
 Designed and fabricated prototypes of three variations of a variable angle screw driver designed to fix
screws in the acetabulum
 Created a Matlab program that processed raw statistical bone data, and then generated various visual
representations of the results that could be uploaded into Unigraphics to create graphics for use in
design meetings
 Completed various development stage validation activities to expedite the release of a revised femoral
reamer
NERD TV San Diego, CA
Production Assistant/Shop Hand May 2013-August 2013
 Aided in the production of a vintage car restoration show that aired on the Discovery Channel
 Responsible for general shop up keep and organization as well parts pickup and delivery
 Designed and fabricated various custom parts for the vehicles featured on the show

Computer Skills
Modeling: Autodesk Inventor, NX Unigraphics w/Teamcenter, Materialise Mimics, Solidworks w/PDM
Microsoft Office: Word, PowerPoint, Publisher, Excel (+visual basic), OneNote, Outlook
Data Analysis: Matlab R2013a, Minitab V15, PolyWorks
Design: LabVIEW, GateCycle
Maile Resume

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Maile Resume

  • 1. dmaile@purdue.edu 812•204•0635 Alex Maile 6820 Wade Park Drive Wadesville, IN 47638 Education Purdue University, West Lafayette, IN Bachelor of Science in Mechanical Engineering, Class of 2016 GPA: 3.23/4.0 Experience Laser Spectroscopy Combustion Chamber West Lafayette, IN Team Lead January 2016-Present  Designed and constructed a combustion chamber to be used for laser spectroscopy flame characterization research  Implemented organizational strategies and tools to manage CAD assemblies and track parts through their fabrication lifecycle  Constructed a closed loop control system to control equivalency ratio and flame shape  Automated the removal an air fuel mixer inserter to decrease the time between testing runs  Utilized heat shielding material to allow the use of 3D printing to fabricate complicated components in the fuel supply assembly Hyperloop Design Competition West Lafayette, IN Compressor/Levitation Team Lead August 2015-present  Designed a complete air bearing system capable of levitating a 250 kg pod at high speeds over the length of a half mile track  Developed a testing procedure to document the power to lift ratio of a prototype magnetic lifting device  Fabricated components for a magnetic attitude control system prototype  Utilized power cycle modeling software to design a regeneration loop to be used in conjunction with a proposed compressor system  Determined payload capacity of pod system by developing a Matlab model to estimate air bearing mass flow rate for various pod masses Depuy Synthes Orthopedics Warsaw, IN Hips R&D co-op January 2014-August 2015  Utilized various modeling and analysis software packages to characterize properties of the implant cavity prepared in a femur, and subsequently wrote and submitted an abstract to the Orthopedic Research Society  Developed and executed a testing plan to determine biological compatibility of a new hip prostheses and subsequently wrote and submitted a formal report to the FDA for approval  Designed and fabricated prototypes of three variations of a variable angle screw driver designed to fix screws in the acetabulum  Created a Matlab program that processed raw statistical bone data, and then generated various visual representations of the results that could be uploaded into Unigraphics to create graphics for use in design meetings  Completed various development stage validation activities to expedite the release of a revised femoral reamer NERD TV San Diego, CA Production Assistant/Shop Hand May 2013-August 2013  Aided in the production of a vintage car restoration show that aired on the Discovery Channel  Responsible for general shop up keep and organization as well parts pickup and delivery  Designed and fabricated various custom parts for the vehicles featured on the show  Computer Skills Modeling: Autodesk Inventor, NX Unigraphics w/Teamcenter, Materialise Mimics, Solidworks w/PDM Microsoft Office: Word, PowerPoint, Publisher, Excel (+visual basic), OneNote, Outlook Data Analysis: Matlab R2013a, Minitab V15, PolyWorks Design: LabVIEW, GateCycle