Thank you for using the electronic device provided by our company.
This manual provides the relevant precautions for installation, operation, abnormal failure diagnosis and elimination and routine maintenance. In order to correctly install and operate this device, please carefully read this manual and properly preserve and hand it to the user of this device.
This document provides information about an SMT loader from Shenzhen ETA Technology CO.,LTD. It includes specifications of the technical specifications of the SMT loader, its functions, preparation steps before use, troubleshooting tips, and maintenance recommendations. It also provides contact information for Shenzhen ETA Technology CO.,LTD and describes the company's experience in providing SMT solutions globally.
We design and manufacture automatic machine for the PCBA/SMT and Thru-hole industries in Shenzhen China. We help companies looking to low cost equipment with smart, ROI-driven assembly equipment solutions. To watch the machine working video, please search: "Odd form insertion machine" in Youtube. Contact us today to learn how we can help you。 info@smthelp.com
This document provides information about a semi-automatic SMT printer from Shenzhen ETA Technology Co., Ltd. It includes sections on machine performance introduction, specifications, electrical panel description, installation instructions, operation and adjustment methods, maintenance instructions, and troubleshooting. The document aims to instruct users on how to set up, operate, maintain and troubleshoot issues with the SMT printer.
This document provides information about a semi-automatic SMT printer from Shenzhen ETA Technology Co., Ltd. It includes sections on machine performance introduction, specifications, electrical panel description, installation instructions, operation and adjustment methods, maintenance instructions, and troubleshooting. The document contains detailed information, diagrams, and instructions for operating the SMT printer.
SunzonTech PCB Vacuum loader to load PCB into SMT production line.
The SMT PCB stacker/ destacker device for PCB production on SMT production line.
Panasonic PLC control.
"Wilton" true color touch screen control panel which is very easy to operate.
Acoustic-optic alarm system.
Customizable left to right or right to left.
Standard SMEMA.
8*8 suction solution to provide high suction force.
Able to load big size PCB in 500*500mm size.
The tray will lift when loading board, which can provide high efficiency.
We are using panasonic PLC to provide smartest control solution for our PCB handling machine.
Using human friendly HMI interface to provide easy operate and study of our machine, you could learn how to operate a machine in 10 minutes.
We are able to design and manufacture a new model for bigger size requirement.
Providing design(3D solidwork), manufacture and shippment service all over the world.
1. SunzonTech is one of the most professinal PCB handling solution provider in China. We are able to provide many kinds of PCB handling solution to your SMT production line.
2. We are able to provide a full SMT production line according to your requirement.
3. We are also good at customize automat
Officiall link of SunzonTech: www.sunzontech.com
We design and manufacture automatic machine for the PCBA/SMT and Thru-hole industries in Shenzhen China. We help companies looking to low cost equipment with smart, ROI-driven assembly equipment solutions. To watch the machine working video, please search: "Auto Insertion" in Youtube. Contact us today to learn how we can help you。 info@smthelp.com
Automatic+pcb+cleaner+operations+manual english version by Southern Machinerywendy wu
We design and manufacture Auto Insertion and SMT Machines for Electronic PCB Assembly.
Specialize in Auto Insertion machine and SMT equipments, providing spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training,overhaul service.
Any inquiry please reply to : wendy@smthelp.com
This document provides information about a translation shuttle conveyor system manufactured by Shenzhen ETA Technology CO.,LTD. It includes warnings, notes, technical specifications, operation instructions, and troubleshooting information. The conveyor can transport PCB boards from left to right under PLC and touch screen control. It has functions for automatic operation, position setting, parameter adjustment, and manual control. Proper grounding and following safety procedures are emphasized.
This document provides information about an SMT loader from Shenzhen ETA Technology CO.,LTD. It includes specifications of the technical specifications of the SMT loader, its functions, preparation steps before use, troubleshooting tips, and maintenance recommendations. It also provides contact information for Shenzhen ETA Technology CO.,LTD and describes the company's experience in providing SMT solutions globally.
We design and manufacture automatic machine for the PCBA/SMT and Thru-hole industries in Shenzhen China. We help companies looking to low cost equipment with smart, ROI-driven assembly equipment solutions. To watch the machine working video, please search: "Odd form insertion machine" in Youtube. Contact us today to learn how we can help you。 info@smthelp.com
This document provides information about a semi-automatic SMT printer from Shenzhen ETA Technology Co., Ltd. It includes sections on machine performance introduction, specifications, electrical panel description, installation instructions, operation and adjustment methods, maintenance instructions, and troubleshooting. The document aims to instruct users on how to set up, operate, maintain and troubleshoot issues with the SMT printer.
This document provides information about a semi-automatic SMT printer from Shenzhen ETA Technology Co., Ltd. It includes sections on machine performance introduction, specifications, electrical panel description, installation instructions, operation and adjustment methods, maintenance instructions, and troubleshooting. The document contains detailed information, diagrams, and instructions for operating the SMT printer.
SunzonTech PCB Vacuum loader to load PCB into SMT production line.
The SMT PCB stacker/ destacker device for PCB production on SMT production line.
Panasonic PLC control.
"Wilton" true color touch screen control panel which is very easy to operate.
Acoustic-optic alarm system.
Customizable left to right or right to left.
Standard SMEMA.
8*8 suction solution to provide high suction force.
Able to load big size PCB in 500*500mm size.
The tray will lift when loading board, which can provide high efficiency.
We are using panasonic PLC to provide smartest control solution for our PCB handling machine.
Using human friendly HMI interface to provide easy operate and study of our machine, you could learn how to operate a machine in 10 minutes.
We are able to design and manufacture a new model for bigger size requirement.
Providing design(3D solidwork), manufacture and shippment service all over the world.
1. SunzonTech is one of the most professinal PCB handling solution provider in China. We are able to provide many kinds of PCB handling solution to your SMT production line.
2. We are able to provide a full SMT production line according to your requirement.
3. We are also good at customize automat
Officiall link of SunzonTech: www.sunzontech.com
We design and manufacture automatic machine for the PCBA/SMT and Thru-hole industries in Shenzhen China. We help companies looking to low cost equipment with smart, ROI-driven assembly equipment solutions. To watch the machine working video, please search: "Auto Insertion" in Youtube. Contact us today to learn how we can help you。 info@smthelp.com
Automatic+pcb+cleaner+operations+manual english version by Southern Machinerywendy wu
We design and manufacture Auto Insertion and SMT Machines for Electronic PCB Assembly.
Specialize in Auto Insertion machine and SMT equipments, providing spare parts, sub-assembly, retrofit kit, repair kit, upgrading, training,overhaul service.
Any inquiry please reply to : wendy@smthelp.com
This document provides information about a translation shuttle conveyor system manufactured by Shenzhen ETA Technology CO.,LTD. It includes warnings, notes, technical specifications, operation instructions, and troubleshooting information. The conveyor can transport PCB boards from left to right under PLC and touch screen control. It has functions for automatic operation, position setting, parameter adjustment, and manual control. Proper grounding and following safety procedures are emphasized.
We design and manufacture automatic machine for the PCBA/SMT and Thru-hole industries in Shenzhen China. We help companies looking for low-cost equipment with smart, ROI-driven assembly equipment solutions.
The document is an instruction manual for a vacuum loader PCB handling machine. It provides details on:
1) Preparation before use including leveling, gas source, power supply, and installation location requirements.
2) Technical specifications of the machine including dimensions, weight, power requirements, and control modes.
3) Introduction to functions including the main interface, track width adjustment, suction plate manual control, and password setting.
4) Parameter settings, I/O interfaces, circuit diagrams, troubleshooting, operation flow, status light descriptions, precautions, and weekly maintenance checklist.
This document provides an instruction manual for an automatic ultrasonic cleaning machine. It has three robots controlled by two PLCs that move baskets through 24 stations, including washing, rinsing, and unloading. The robots are made of stainless steel and can handle up to 100kg. The control system includes a touch screen HMI for monitoring and controlling the process, which can run 5 recipes simultaneously. Safety features and operation instructions are also provided.
Kingred’s small hole EDM machine DK703C uses electrode from Ф0.2~3.0MM, it working principle is utilize
brass or copper tube as electrode with spark to erode metal with continuous up and down movement.
The document describes how a maize milling plant works through a multi-step process controlled by a central cabinet. Raw maize grains first undergo cleaning and conditioning like dampening. They then enter roller mills for milling before being sifted and packaged. The central cabinet coordinates each machine and monitoring indicators show their status. The process aims to produce flour from maize in a balanced, automated production line.
The document provides information on wagon tippler systems (car dumpers) produced by Liaoning Mineral & Metallurgy Group Co., Ltd. It discusses the types of systems, including single, dual, and triple wagon systems. It describes the layouts (run-through and back-turning models), components, and unloading processes. Technical parameters and specifications are provided for the various components like dumpers, positioners, wheel clamps, and safety stops. It also discusses adapting the systems to different railway standards in China and India.
The document provides solutions to exercises on modeling an elevator control system using UML diagrams. It includes:
1) A use case diagram showing passengers calling and selecting floors and the system opening/closing doors and moving elevators.
2) A class diagram of the elevator control system with classes like central control system, buttons, elevator, and door.
3) Sequence, collaboration, and activity diagrams modeling the "Select Floor" use case showing passenger and system interactions.
4) A statechart diagram of an elevator with states like "Going up", "Going down", and "At the floor".
MAHABIR INDUSTRIES
CONTACT : sales@mahabirindustries.com
Step into the world of woodworking excellence with Mahabir Wood Working Machines. For decades, these machines have stood as a symbol of unparalleled craftsmanship and innovation, earning the trust and admiration of woodworking enthusiasts and professionals alike.
Designed with precision and engineered to perfection, Mahabir Wood Working Machines offer a wide range of tools that cater to every woodworking need. From powerful table saws to versatile routers, robust planers to efficient sanders, each machine is built to withstand the rigors of daily use while delivering consistently high-quality results.
One of the key reasons behind the popularity of Mahabir Wood Working Machines is their commitment to quality and durability. Using premium materials and cutting-edge technology, these machines are built to last, ensuring years of reliable service and smooth operation.
Whether you are a seasoned woodworker or just starting your woodworking journey, Mahabir machines are designed to empower you with precision and ease. The intuitive controls and user-friendly features make them accessible to all skill levels, allowing you to bring your creative visions to life.
Emphasizing safety and efficiency, each Mahabir Wood Working Machine undergoes rigorous testing to meet industry standards, providing you with peace of mind while you work on your projects.
Investing in a Mahabir Wood Working Machine means investing in the future of your woodworking endeavors. Join the ranks of satisfied users who have discovered the joy of crafting with precision and efficiency, courtesy of Mahabir Wood Working Machines - a true partner in your woodworking journey.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
We design and manufacture automatic machine for the PCBA/SMT and Thru-hole industries in Shenzhen China. We help companies looking for low-cost equipment with smart, ROI-driven assembly equipment solutions.
The document is an instruction manual for a vacuum loader PCB handling machine. It provides details on:
1) Preparation before use including leveling, gas source, power supply, and installation location requirements.
2) Technical specifications of the machine including dimensions, weight, power requirements, and control modes.
3) Introduction to functions including the main interface, track width adjustment, suction plate manual control, and password setting.
4) Parameter settings, I/O interfaces, circuit diagrams, troubleshooting, operation flow, status light descriptions, precautions, and weekly maintenance checklist.
This document provides an instruction manual for an automatic ultrasonic cleaning machine. It has three robots controlled by two PLCs that move baskets through 24 stations, including washing, rinsing, and unloading. The robots are made of stainless steel and can handle up to 100kg. The control system includes a touch screen HMI for monitoring and controlling the process, which can run 5 recipes simultaneously. Safety features and operation instructions are also provided.
Kingred’s small hole EDM machine DK703C uses electrode from Ф0.2~3.0MM, it working principle is utilize
brass or copper tube as electrode with spark to erode metal with continuous up and down movement.
The document describes how a maize milling plant works through a multi-step process controlled by a central cabinet. Raw maize grains first undergo cleaning and conditioning like dampening. They then enter roller mills for milling before being sifted and packaged. The central cabinet coordinates each machine and monitoring indicators show their status. The process aims to produce flour from maize in a balanced, automated production line.
The document provides information on wagon tippler systems (car dumpers) produced by Liaoning Mineral & Metallurgy Group Co., Ltd. It discusses the types of systems, including single, dual, and triple wagon systems. It describes the layouts (run-through and back-turning models), components, and unloading processes. Technical parameters and specifications are provided for the various components like dumpers, positioners, wheel clamps, and safety stops. It also discusses adapting the systems to different railway standards in China and India.
The document provides solutions to exercises on modeling an elevator control system using UML diagrams. It includes:
1) A use case diagram showing passengers calling and selecting floors and the system opening/closing doors and moving elevators.
2) A class diagram of the elevator control system with classes like central control system, buttons, elevator, and door.
3) Sequence, collaboration, and activity diagrams modeling the "Select Floor" use case showing passenger and system interactions.
4) A statechart diagram of an elevator with states like "Going up", "Going down", and "At the floor".
MAHABIR INDUSTRIES
CONTACT : sales@mahabirindustries.com
Step into the world of woodworking excellence with Mahabir Wood Working Machines. For decades, these machines have stood as a symbol of unparalleled craftsmanship and innovation, earning the trust and admiration of woodworking enthusiasts and professionals alike.
Designed with precision and engineered to perfection, Mahabir Wood Working Machines offer a wide range of tools that cater to every woodworking need. From powerful table saws to versatile routers, robust planers to efficient sanders, each machine is built to withstand the rigors of daily use while delivering consistently high-quality results.
One of the key reasons behind the popularity of Mahabir Wood Working Machines is their commitment to quality and durability. Using premium materials and cutting-edge technology, these machines are built to last, ensuring years of reliable service and smooth operation.
Whether you are a seasoned woodworker or just starting your woodworking journey, Mahabir machines are designed to empower you with precision and ease. The intuitive controls and user-friendly features make them accessible to all skill levels, allowing you to bring your creative visions to life.
Emphasizing safety and efficiency, each Mahabir Wood Working Machine undergoes rigorous testing to meet industry standards, providing you with peace of mind while you work on your projects.
Investing in a Mahabir Wood Working Machine means investing in the future of your woodworking endeavors. Join the ranks of satisfied users who have discovered the joy of crafting with precision and efficiency, courtesy of Mahabir Wood Working Machines - a true partner in your woodworking journey.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
1. Shenzhen Southern Mach inery Sales and
Service Co.,Ltd
Address: Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,Shenzhen City, China
Shenzhen Southern Machinery Sales And Service Co.,Ltd www.smthelp.com
Page 1 of 16
Meet the Needs of the SMTAge
Please read this user manual carefully before running
Unloader
( A n i n s t r u c t i o n m a n u a l )
1
PHONE :0755-83203237
FAX : 0755-23240492
ADD : Room 1806,Block 3,Jinyun COFCO,Qianjin 2nd
Road,Baoan
District,Shenzhen City, China
2. Shenzhen Southern Mach inery Sales and
Service Co.,Ltd
Address: Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,Shenzhen City, China
Shenzhen Southern Machinery Sales And Service Co.,Ltd www.smthelp.com
Page 2 of 16
Introduction:
Thank you for using the electronic device provided by our company.
This manual provides the relevant precautions for installation, operation,
abnormal failure diagnosis and elimination and routine maintenance. In
order to correctly install and operate this device, please carefully read this
manual and properly preserve and hand it to the user of this device.
3. Shenzhen Southern Mach inery Sales and
Service Co.,Ltd
Address: Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,Shenzhen City, China
Shenzhen Southern Machinery Sales And Service Co.,Ltd www.smthelp.com
Page 3 of 16
Contents
I. Introduction to Application
II. Structure Principle and Operating Instructions
III. Device Features
IV. Main Technical Parameters
V Service and Maintenance
VI. Common Fault Elimination
VII. Electric Wiring Diagram and I/O Table
VIII. Precautions
4. Shenzhen Southern Mach inery Sales and
Service Co.,Ltd
Address: Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,Shenzhen City, China
Shenzhen Southern Machinery Sales And Service Co.,Ltd www.smthelp.com
Page 4 of 16
I. Introduction to Application
Unloader is extensively applied at the end of the SMT production line to load
PCBs into the magazine one by one and can also unload boards for one single
SMT device.
II. Structure Principle and Operating
Instructions
A. Structure principle
The structure of the loader is as shown in the attached figure and it is mainly
composed of loading conveyer, unloading conveyor, elevator and electric cabinet.
1. The loading conveyer is mainly for sending the magazines without PCB
to the elevator to store materials for the elevator.
2. The unloading conveyor is for recycling the empty magazines full of
PCBs in the elevator.
3. The elevator is for raising the magazines without PCBs step by step to
assist the push rod to store the PCB into the magazine. When the
magazine is fully filled with PCBs, the magazine will be automatically
transmitted to the unloading conveyor. Afterwards, the elevator will rise
and enter the next empty magazine to repeat the above procedures after
rising to the maximum limit position.
4. The controller is for controlling coordinated and assisted operation of
each part to realize automatic circulation.
5. Shenzhen Southern Mach inery Sales and
Service Co.,Ltd
Address: Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,Shenzhen City, China
Shenzhen Southern Machinery Sales And Service Co.,Ltd www.smthelp.com
Page 5 of 16
B. Operating instructions
Figure (1) Automatic Interface
Figure (2) Manual Interface
6. Shenzhen Southern Mach inery Sales and
Service Co.,Ltd
Address: Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,Shenzhen City, China
Shenzhen Southern Machinery Sales And Service Co.,Ltd www.smthelp.com
Page 6 of 16
Figure (3) Fault Query Interface
Figure (4) IO Interface
7. Shenzhen Southern Mach inery Sales and
Service Co.,Ltd
Address: Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,Shenzhen City, China
Shenzhen Southern Machinery Sales And Service Co.,Ltd www.smthelp.com
Page 7 of 16
Manual function
1. After power on, the touch screen shows and enters the startup interface as shown in
Figure (1). Click the manual operation button to enter the Manual Interface as shown in
Figure (3) and then the corresponding manual operation and setting can be carried out.
2. Tray up - The tray and container will rise by one grid at the step pitch after clicking the
"Up" button. After pressing the "Up" button for 5s, the tray and container will rise by long
distance until reaching the upper limit. To stop its their rise, please click the "Down"
button. When the tray rises to the notch of a certain rack, it will stop automatically.
(When operating this function, the light sensors of unloading protection, at the tray inlet
and upper limit of tray of the loader have no reaction and the push board out-of-container
cylinder is at the retraction limit position. Only when the above two conditions meet the
requirements can the tray rise and the tray dropping button has no action.)
3. Tray down - The tray and container will drop by one grid at the step pitch after clicking
the "Down" button. After pressing the "Down" button for 5s, the tray and container will
drop by long distance until reaching the lower limit. To stop its their dropping, please
click the "Up" button. When the tray drops to the notch of a certain rack, it will stop
automatically. (When operating this function, the light sensors of unloading protection, at
the tray inlet and upper limit of tray of the loader have no reaction and the push board
out-of-container cylinder is at the retraction limit position. Only when the above two
conditions meet the requirements can the tray drop and the tray rising button has no
action.)
4. Container loaded in - After pressing the "In-container" button, the tray chain and
container guide chain will enter loading in and conveying at the same time. When the tray
8. Shenzhen Southern Mach inery Sales and
Service Co.,Ltd
Address: Room 1806, Block 3, Jinyun COFCO, Qianjin 2nd Road ,Baoan District,Shenzhen City, China
Shenzhen Southern Machinery Sales And Service Co.,Ltd www.smthelp.com
Page 8 of 16
enters the container in place and is sensed, the container guide chain will stop conveying
(to prevent simultaneous conveyance of tray into the two connected containers) when the
tray conveying chain continues to convey for complete and in-place conveying to the
conveyor. (When operating this function, the tray of the loader must be at the upper limit
and the "Out-of-container" button has no action).
5. Container loaded out - After pressing the "Out-of-container" button, the tray chain and the
container guide chain will perform loading out and conveying at the same time. When the
out-of-container guide rail container is in place and sensed by the light sensor, the
in-container guide chain will stop loading, if the light sensor at the tray inlet or the tray
in-place light sensor is sensed, the tray conveying chain continues to convey for complete
and in-place conveying to the conveyor. (When operating this function, the tray of the
loader must be at the lower limit and the "In-container" button has no action).
6. Push board entering the container - After pressing the "Push board out" button, PCBs in
the track will be loaded to the magazine. When the "Push board out" button remains
pressed and the push rod reaches its extrusion limit position, it would not retract
automatically and not until the button is released, it would not retract automatically and
stop at the retraction limit position. (When operating this function, the tray of the loader
shall not be at the upper limit and lower limit positions and the tray shall stop at the
board-in position (at the notch position of the rack) (when the rack has no up and down
operation).
7. Step pitch setting-Press the input box below the "Step pitch regulation" to enter digits
from 1 to 4 and then four kinds of step pitches will be available for option (10mm, 20mm,
30mm and 40mm).
8. Function resetting-Click "Reset" position to eliminate alarm.
9. When the tray is not at the upper and lower limit positions, the container will clamp
automatically.
Auto functions
1. After power on, the touch screen shows and enters the startup interface as shown in
Figure (1). Click the unloader button to enter the main operating interface as shown in
Figure (2).
☆ Click the "Star" button for starting.
(1) If there is no container on the tray, the tray will rise to the upper limit position
automatically and the self-inspection will be stopped to enter the automatic
state.
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(2) If there is container on the tray and the tray is at the lower limit position, the
tray and the lower guide chain will convey the container out of the tray and
when the container is conveyed to the out-of-container inspection position of
the lower guide rail, self-inspection will be stopped to enter the automatic
state.
(3) If the tray is not at the upper and lower limit positions, there is container on
the tray and the tray is at the notch position of the rack, the loader will get
over the self-inspection and directly enter the automatic state.
☆ Click the "Reset" button for starting.
(1) If the tray is not at the automatic stop position (yellow light flickers), the tray
will recover to the automatic stop position automatically, stop self-inspection
and turn to the automatic state.
(2) If the tray is at the automatic stop position, the loader will get over the
self-inspection and directly enter the automatic state.
5. At the automatic state
(1) If there is no container on the tray, the tray will rise to the upper limit position
automatically and then the tray and loading guide chain will begin to convey
the container to the tray (if there is no container conveyed to the tray after 15s,
the loader will stop and give an alarm to remind the operator to load in
containers, after which the "Start" button should be clicked for restart).
(2) When the tray receives containers, it will drop to the number of grids at the
starting point of push board.
(3) At this moment, the loader will send board needing signals and the front
loader's pcb is conveyed to the outlet sensor in the track when the push rod
extrudes to the extrusion limit position and withdraws automatically.
(4) When the push rod retracts to the rear limit position, the tray will rise by the set
grids at the step pitch and when it drops to the set place, it will turn to Item (3)
for operation until the tray rises to the upper limit position.
(5) When the tray drops to the lower limit position, the tray and the
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out-of-container guide chain will begin to convey the containers out of the tray
and to the loading-out limit position of the out-of-container guide rail container
and then turn to Item (1) for repeating.
Remark: When the tray is not at the upper and lower limit positions, the container will
clamp automatically. If there are containers in the tray and it is at the upper
limit position in upon startup, the containers must be dragged out of the tray for
restart.
6. Function resetting-Click "Reset" position to eliminate alarm.
III. Device Features
1. PLC
2. Three material racks can be placed
3. Four kinds of sections (10mm-40mm) for option.
4. Flow direction: From right to left
5. Multi-item sound-light alarm function.
6. The push board is driven by stepping motor.
7. Magazine clamping is completed by cylinder, which is reliable.
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IV. Main Technical Parameters
Model SULD-330
Overall Dimension 1900mm(L)*860mm(W)*1320mm(H)
Control System PLC
PCB Size Max L450*W330
PCB Conveyor Direction Left to Right (Option Right to Left)
Conveyor Height 920±30(mm)
Pitch Selection 10mm,20mm,30mm,40mm
Size of magazine 460mm*400mm*565mm
Num of magazine 1 pieces
Capability of magazine 50Nr./container
Magazine change time 35 seconds
Power AC220V,50/60HZ
Weight 160kg
Power Consumption 0.35kw
V. Service and Maintenance
In order to ensure normal operation of the device and avoid failure, regular safety check and
lubrication should be made for it.
1. Lubricate the ball screws, guide rails, drive bearings and chain wheels by oiling.
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2. Maintain the inside of the guide rails and chain wheels clean, tidy and free from
foreign matters.
3. Make regular check on tightening screws at each position, which should be free
from loosening.
4. Clean the light sensor regularly to avoid failure to work normally caused by
contamination by foreign matters.
5. PCB turnover frames should not be handled from the side of the guide rail to avoid
damaging the light sensor.
6. The PLC program should not be modified at will to avoid program disorder.
7. Clear away dirt and impurities on the ball screws and guide bars timely.
Recommended lubricating oil
Ball screws: Lubricating grease Mobil MOBLUX2
Guide bars: Lubricating grease Mobil MOBLUX2
Or engine oil Mobil VACTRANO 2
Chain wheels and bearings: Lubricating grease Mobil MOBLUX2
VI. Common Fault Elimination
Fault
reminder
Fault cause Inspection and troubleshooting methods
Abnormal tray
lifting
(1) Abnormal supply
voltage
(2) Principal axis
transmission mechanism
stuck
(3) Counting light sensor
abnormality
(4) Out-of-limit position acts
(1) Check whether the power source meets the
requirements; in case of incompliance,
please connect to power source meeting
requirements.
(2) Check each lifting and transmission
mechanism and clear or replace stuck
elements.
(3) Click "Fault reset" button and then the tray
will reset automatically.
(4) Check and eliminate causes leading to
out-of-limit position action.
In- and
out-of-contain
er abnormality
(1) The power source is
abnormal.
(2) Whether the in- and
out-of-container
transmission
mechanism gets stuck.
(3) Counting light sensor
is abnormal.
(1) Check whether the power source meets
the requirements; in case of incompliance,
please connect to power source meeting
requirements.
(2) Check whether the motor or chain gets stuck
and whether the chain slips and needs to be
repaired or replaced.
(3) Check whether each inspection light
sensor of the container is abnormal and in
case of any abnormality, repair or replace
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it.
Board
conveying
abnormality
(1) The gas source is
abnormal.
(2) Rear loader board
needing signal is
abnormal.
(3) PCBs are stuck or the
inspection light sensor
is abnormal.
(1) Check whether the gas source meets the
requirements; in case of incompliance,
please connect to gas source meeting
requirements.
(2) Check whether the signal wire connection of
the rearloader is abnormal.
(3) Check whether the light sensors at the
inlet and outlet of the conveyor are
abnormal; in case of any abnormality,
repair or replace it. If the PCB is stuck,
adjust and adjust it.
Emergency
stop is
pressed.
Emergency stop is pressed
or switch contact is
abnormal.
Please switch on the emergency stop button or
inspect whether the switch contact has not been
completely separated.
Initial sensor
is abnormal.
(1) Push rod's retraction
to the limit position is
abnormal.
(2) Sensor at the inlet of
tray is abnormal.
(3) Sensor at the inlet of
rear conveyor is
abnormal.
Check or adjust the light sensor or magnet switch
leading to faults.
VII. Electric Wiring Diagram and I/0 Table
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VIII. Precautions
1. In order to ensure normal work of the device, the foot cup must be adjusted
in installation to make the device remain level.
2. If the device is handled by the customer, the device should be handled by
handing equipment with load capacity of 200kg at least.
3. In case of need to put hands into the elevator in maintenance, power source
must be turned off to avoid danger.
4. If this device is interrupted in the automatic mode or stops due to sudden
power outage, the loaded PCBs should be taken out and resetting pressed
before restart.
5. This device should be installed in position meeting the following
environment requirements.
a. Environments with temperature lower than 60℃ and humidity less than 90%
without any dew.
b. Environments with little vibration.
c. Environments free from dust and smog.
d. Position with sufficiently firm ground to near the weight of the device.
e. Positions without interference of electromagnetic wave.
f. Surrounding environments free from inflammable, explosive and
corrosion-prone gas elements.