1
Design and Operation of Low Voltage Switchboard
2
2
Design of Low
Voltage
Switchboard
3
Introduction to
International Standards
4
Switchgear &
controlgear:
IEC 60947-x
IEC Standards:
international references
Busbar trunking:
IEC 60439-2
IEC61439 Standard
Switchboard:
Old: IEC 60439-1
New: IEC 61439-1&2
LV electrical
Installations:
IEC 60364
& local
standards
5
Why an ASSEMBLY standard IEC61439?
Regarding ASSEMBLIES,
safety of persons and property, and availability of electrical power depends on:
> Designing the overall “system” according to the relevant standards
> Controlling various interactions
> Protecting persons against any hazards
due to the ASSEMBLIES themselves
> Providing operating, maintenance
and modification capabilities
IEC61439-1&2 Standard
6
Evolutions of the ASSEMBLY Standard
From IEC 60439-1 to IEC 61439-1&2
Evolutions of the ASSEMBLY Standard
From IEC 60439-1 to IEC 61439-1&2
7
Why a new standard ?
> 80% of the ASSEMBLIES worldwide do not comply with the standard
> Requirements not always clear
> Role of Switchboard System manufacturer and Panel Builder not clear enough
> A Partially Type Tested ASSEMBLY (PTTA) concept abused and misused
IEC61439-1&2 Standard
8
Main Changes
> Recognition of Original Manufacturer (Switchboard System
manufacturer) and ASSEMBLY Manufacturer (Panel Builder)
> PTTA/TTA concepts replaced with (tested) ASSEMBLY
> Many clarified & reinforced requirements
IEC61439-1&2 Standard
9
IEC61439-1&2 Standard
Clear definitions of roles
> ASSEMBLY Manufacturer (Panel Builder)
> Takes the responsibility for the final Assembly
> Carries out routine verifications
> Original Manufacturer (System manufacturer)
> Carries out the original design
> Carries out the design verifications that can be certified
through a certification body (ASEFA, ASTA, KEMA,…)
> ASSEMBLY System
> Full range of mechanical & electrical components (functional
units, switching devices, enclosures…) designed by the
Original Manufacturer to be assembled according to his
instructions
> Specifier (design office, End user,…)
> Specifies or selects the ASSEMBLY
Original
Manufacturer
Assembly
Manufacturer
(Panel Builder)
Specifier
Project Specification
Tested assembly
User
Certification
body
Assembly
system
10
Elimination of TTA and PTTA concepts
Type Tested Assemblies
Partially Type Tested Assemblies
Tested
ASSEMBLIES
●Design verifications
● Mainly type-tests
● Or possibility for only some of the verifications under
clear and strict conditions to do
● Comparison with a tested reference design
(Design Rules)
● Calculations including safety margins
●Routine verifications
● Same as TTA in 10 items instead of 3
●TTA:
●7 type tests on the design
● 3 routine tests on the realization of
each panel
●PTTA
● Calculations not clearly defined to
justify not to do some type-tests
● 3 same routine tests
IEC61439-1&2 Standard
11
LV switchboard assembly
12
Confidential Property of Schneider Electric
• Main Compartments
• Forms of separation
• Cable connection points
• Access
LV switchboard
assembly
13
Confidential Property of Schneider Electric
Main Compartments
14
Confidential Property of Schneider Electric
IK degree of protection
• International standard IEC
62262 defines an IK protection
code as the ability of enclosures
to resist external mechanical
impacts on their entire surface.
•Each code represents a value
of the impact energy for a
weight dropped from a height h
15
Confidential Property of Schneider Electric
IP degree of protection
16
Confidential Property of Schneider Electric
Electrical continuity
There are three techniques for
fastening
an earthing wire or braid on a
painted part:
- screw + contact washer,
- insert,
- welded stud.
Always place a contact washer
between
the earthing wire lug and the
painted part
17
Confidential Property of Schneider Electric
Electrical continuity
18
Confidential Property of Schneider Electric
Power bus-bar
19
Confidential Property of Schneider Electric
Power busbar
20
Confidential Property of Schneider Electric
Power busbar
21
Confidential Property of Schneider Electric
Power busbar
The order of the busbars is usually N, L1,L2 and L3:
- from the front to the rear of the switchboard,
- from the left to the right of the switchboard.
This order is not imposed by the standard.
It is recommended for the following reasons:
- safety,
- ease of connection of switchgear,
- easier access to the Neutral bar.
At any event, follow the order recommended
in the technical guides. Whatever the order chosen, the
bars must be marked.
22
Confidential Property of Schneider Electric
Power busbar
23
Confidential Property of Schneider Electric
Clearance distance
IEC 61439-1 standard defines the
requirements applicable to clearances
inside a switchboard. These requirements
are based on the principles of IEC 60664-1
standard and enable the coordination of
clearance inside the switchboard.
Clearance is the shortest distance in the air:
- between two live conductors,
- between a live conductor and
the ground.
24
Confidential Property of Schneider Electric
Creepage distance
The creepage distance is the shortest
distance along the surface of an insulation
between:
- two live conductors,
- between a live conductor and
the bounding surface.
25
Confidential Property of Schneider Electric
Partitioning a switchboard
26
Confidential Property of Schneider Electric
Partitioning a switchboard
27
Confidential Property of Schneider Electric
Partitioning a switchboard
28
Confidential Property of Schneider Electric
Partitioning a switchboard
29
Blokset Forms
1
3b 4
2b
30
Confidential Property of Schneider Electric
Current transformer connection
31
Confidential Property of Schneider Electric
General
32
Service Conditions
33
> Normal service conditions
 Ambient air temperature
➢for indoor installations
➢for outdoor installations
 Atmospheric conditions
➢ for indoor installations
➢ for outdoor installations
➢ Pollution degree
 Altitude
Maximum altitude over sea level.
Service Conditions
34
> Normal service conditions
 Ambient air temperature
➢ Ambient air temperature for indoor installations:
Tambient ≤ +40 °C
Taverage ≤ +35 °C over 24 hrs period.
Tambient lower = –5 °C.
➢ Ambient air temperature for outdoor installations:
Tambient ≤ +40 °C
Taverage ≤ +35 °C over 24 hrs period.
The lower limit of the ambient air temperature is:
• –25 °C in a temperate climate, and
• –50 °C in an icy climate
Service conditions
35
> Normal service conditions (continue):
 Atmospheric conditions
➢ for indoor installations
Humidity ≤ 50 % at Tmax = +40 °C,
➢ for outdoor installations
Humidity ≤ 100 % at Tmax = +25 °C.
➢ Pollution degree:
There are four Pollution degrees (1 .. To 4), industrial assemblies are generally of pollution degree 3
environment.
Service conditions
36
> Normal service conditions (continue):
 Altitude
- The altitude does not exceed 2000 m.
- High altitudes have reduction impact on dielectric strength and on the
cooling effect of air.
Service conditions
37
Example of current deration due to temperature around
Masterpact air circuit breaker for each connection type
Service conditions
38
Example of dielectric and current deration due to altitude for Masterpact air circuit breaker
Service conditions
39
Thermal Management of Switchboards
40
41
Calculation of the power dissipated by
devices in the incoming cubicle
42
Once the dissipated power of the devices has been determined and the enclosure with its IP selected,
transfer the results (sum of the dissipated power and width of the device zone) to the chart corresponding
to the enclosure IP.
For the given example, the heat rise is 22 °C at mid-
height in the enclosure.
The internal temperature
= external temperature + heat rise
= 35 °C + 22 °C = 57 °C
57 °C < 60 °C stipulated by the standard, i.e. the
result is acceptable for an IP30 cubicle.
43
©2014 Schneider Electric. All Rights Reserved.
All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners.

low voltage D presentation_LVD presentation.pdf

  • 1.
    1 Design and Operationof Low Voltage Switchboard
  • 2.
  • 3.
  • 4.
    4 Switchgear & controlgear: IEC 60947-x IECStandards: international references Busbar trunking: IEC 60439-2 IEC61439 Standard Switchboard: Old: IEC 60439-1 New: IEC 61439-1&2 LV electrical Installations: IEC 60364 & local standards
  • 5.
    5 Why an ASSEMBLYstandard IEC61439? Regarding ASSEMBLIES, safety of persons and property, and availability of electrical power depends on: > Designing the overall “system” according to the relevant standards > Controlling various interactions > Protecting persons against any hazards due to the ASSEMBLIES themselves > Providing operating, maintenance and modification capabilities IEC61439-1&2 Standard
  • 6.
    6 Evolutions of theASSEMBLY Standard From IEC 60439-1 to IEC 61439-1&2 Evolutions of the ASSEMBLY Standard From IEC 60439-1 to IEC 61439-1&2
  • 7.
    7 Why a newstandard ? > 80% of the ASSEMBLIES worldwide do not comply with the standard > Requirements not always clear > Role of Switchboard System manufacturer and Panel Builder not clear enough > A Partially Type Tested ASSEMBLY (PTTA) concept abused and misused IEC61439-1&2 Standard
  • 8.
    8 Main Changes > Recognitionof Original Manufacturer (Switchboard System manufacturer) and ASSEMBLY Manufacturer (Panel Builder) > PTTA/TTA concepts replaced with (tested) ASSEMBLY > Many clarified & reinforced requirements IEC61439-1&2 Standard
  • 9.
    9 IEC61439-1&2 Standard Clear definitionsof roles > ASSEMBLY Manufacturer (Panel Builder) > Takes the responsibility for the final Assembly > Carries out routine verifications > Original Manufacturer (System manufacturer) > Carries out the original design > Carries out the design verifications that can be certified through a certification body (ASEFA, ASTA, KEMA,…) > ASSEMBLY System > Full range of mechanical & electrical components (functional units, switching devices, enclosures…) designed by the Original Manufacturer to be assembled according to his instructions > Specifier (design office, End user,…) > Specifies or selects the ASSEMBLY Original Manufacturer Assembly Manufacturer (Panel Builder) Specifier Project Specification Tested assembly User Certification body Assembly system
  • 10.
    10 Elimination of TTAand PTTA concepts Type Tested Assemblies Partially Type Tested Assemblies Tested ASSEMBLIES ●Design verifications ● Mainly type-tests ● Or possibility for only some of the verifications under clear and strict conditions to do ● Comparison with a tested reference design (Design Rules) ● Calculations including safety margins ●Routine verifications ● Same as TTA in 10 items instead of 3 ●TTA: ●7 type tests on the design ● 3 routine tests on the realization of each panel ●PTTA ● Calculations not clearly defined to justify not to do some type-tests ● 3 same routine tests IEC61439-1&2 Standard
  • 11.
  • 12.
    12 Confidential Property ofSchneider Electric • Main Compartments • Forms of separation • Cable connection points • Access LV switchboard assembly
  • 13.
    13 Confidential Property ofSchneider Electric Main Compartments
  • 14.
    14 Confidential Property ofSchneider Electric IK degree of protection • International standard IEC 62262 defines an IK protection code as the ability of enclosures to resist external mechanical impacts on their entire surface. •Each code represents a value of the impact energy for a weight dropped from a height h
  • 15.
    15 Confidential Property ofSchneider Electric IP degree of protection
  • 16.
    16 Confidential Property ofSchneider Electric Electrical continuity There are three techniques for fastening an earthing wire or braid on a painted part: - screw + contact washer, - insert, - welded stud. Always place a contact washer between the earthing wire lug and the painted part
  • 17.
    17 Confidential Property ofSchneider Electric Electrical continuity
  • 18.
    18 Confidential Property ofSchneider Electric Power bus-bar
  • 19.
    19 Confidential Property ofSchneider Electric Power busbar
  • 20.
    20 Confidential Property ofSchneider Electric Power busbar
  • 21.
    21 Confidential Property ofSchneider Electric Power busbar The order of the busbars is usually N, L1,L2 and L3: - from the front to the rear of the switchboard, - from the left to the right of the switchboard. This order is not imposed by the standard. It is recommended for the following reasons: - safety, - ease of connection of switchgear, - easier access to the Neutral bar. At any event, follow the order recommended in the technical guides. Whatever the order chosen, the bars must be marked.
  • 22.
    22 Confidential Property ofSchneider Electric Power busbar
  • 23.
    23 Confidential Property ofSchneider Electric Clearance distance IEC 61439-1 standard defines the requirements applicable to clearances inside a switchboard. These requirements are based on the principles of IEC 60664-1 standard and enable the coordination of clearance inside the switchboard. Clearance is the shortest distance in the air: - between two live conductors, - between a live conductor and the ground.
  • 24.
    24 Confidential Property ofSchneider Electric Creepage distance The creepage distance is the shortest distance along the surface of an insulation between: - two live conductors, - between a live conductor and the bounding surface.
  • 25.
    25 Confidential Property ofSchneider Electric Partitioning a switchboard
  • 26.
    26 Confidential Property ofSchneider Electric Partitioning a switchboard
  • 27.
    27 Confidential Property ofSchneider Electric Partitioning a switchboard
  • 28.
    28 Confidential Property ofSchneider Electric Partitioning a switchboard
  • 29.
  • 30.
    30 Confidential Property ofSchneider Electric Current transformer connection
  • 31.
    31 Confidential Property ofSchneider Electric General
  • 32.
  • 33.
    33 > Normal serviceconditions  Ambient air temperature ➢for indoor installations ➢for outdoor installations  Atmospheric conditions ➢ for indoor installations ➢ for outdoor installations ➢ Pollution degree  Altitude Maximum altitude over sea level. Service Conditions
  • 34.
    34 > Normal serviceconditions  Ambient air temperature ➢ Ambient air temperature for indoor installations: Tambient ≤ +40 °C Taverage ≤ +35 °C over 24 hrs period. Tambient lower = –5 °C. ➢ Ambient air temperature for outdoor installations: Tambient ≤ +40 °C Taverage ≤ +35 °C over 24 hrs period. The lower limit of the ambient air temperature is: • –25 °C in a temperate climate, and • –50 °C in an icy climate Service conditions
  • 35.
    35 > Normal serviceconditions (continue):  Atmospheric conditions ➢ for indoor installations Humidity ≤ 50 % at Tmax = +40 °C, ➢ for outdoor installations Humidity ≤ 100 % at Tmax = +25 °C. ➢ Pollution degree: There are four Pollution degrees (1 .. To 4), industrial assemblies are generally of pollution degree 3 environment. Service conditions
  • 36.
    36 > Normal serviceconditions (continue):  Altitude - The altitude does not exceed 2000 m. - High altitudes have reduction impact on dielectric strength and on the cooling effect of air. Service conditions
  • 37.
    37 Example of currentderation due to temperature around Masterpact air circuit breaker for each connection type Service conditions
  • 38.
    38 Example of dielectricand current deration due to altitude for Masterpact air circuit breaker Service conditions
  • 39.
  • 40.
  • 41.
    41 Calculation of thepower dissipated by devices in the incoming cubicle
  • 42.
    42 Once the dissipatedpower of the devices has been determined and the enclosure with its IP selected, transfer the results (sum of the dissipated power and width of the device zone) to the chart corresponding to the enclosure IP. For the given example, the heat rise is 22 °C at mid- height in the enclosure. The internal temperature = external temperature + heat rise = 35 °C + 22 °C = 57 °C 57 °C < 60 °C stipulated by the standard, i.e. the result is acceptable for an IP30 cubicle.
  • 43.
    43 ©2014 Schneider Electric.All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies or their respective owners.