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REFRATECHNIK
Lining concepts
for blast furnace runners
2©Refratechnik Steel GmbH
Special solutions for the refractory lining
of blast furnace channel systems
Longer running times and
shorter down-times for repairs
or new linings mean that specific
solutions are more and more
frequently required for the
refractory lining of blast furnace
runners. As a ­consequence, a
balanced ratio of SiC to carbon is
just as important in a successful
material as selection of the right
type of bond or the type of lining.
This is why Refratechnik Steel
provides concepts tailored to suit
the requirements of any particular
section of runner and to take
account of latest developments.
Whether the product involved
is rapidly heatable Hydrobond
castable, non-cement-bonded
Nanobond jetcast concrete
for hot repairs or high-quality
synthetic raw materials developed
in-house – Refratechnik is always
taking innovative and highly
successful technical and economic
approaches.
Our range of castables, gunning
mixes, granulates for ramming,
products for jetcasting and pre-
shaped blocks mean we know
the solutions our customers need.
3©Refratechnik Steel GmbH
Slag runner
pre-shaped blocks
Main runner
wear lining
Main runner
back-filling
pre-shaped blocks
Tilting runner
Slag runner
wear lining
Main runner
permanent lining, pre-shaped blocks
Iron runner
wear lining
Secondary runner
permanent lining
Secondary runner
permanent lining
Main runner
permanent lining
castable
Main runner
Permanent lining pre-shaped blocks
REFRACAST® LC A-60 TS
REFRACAST® LC B-60 S-20
Permanent lining castable
REFRACAST® F-60 C	
REFRACAST® LC A-55 S-10 AR/TS
REFRACAST® Hydrobond C-68 S-20	
	
Back-filling pre-shaped blocks
REFRASELFCAST® LC A-60 TS
REFRASELFCAST® LC F-50 R Fine
Wear lining	
REFRACAST® Hydrobond MR3	
REFRACAST® Nanobond B-70 S-20
REFRAJET® LC C-65 S-10
Concepts for every runner section
Iron runner
Wear lining 	
REFRACAST® Hydrobond IR 1	
REFRARAM® B-70 S-15
Tilting runner
Permanent lining 	
REFRACAST® Hydrobond TR 1	
REFRACAST® Hydrobond TR 2
Secondary runner
Permanent lining 	
REFRACAST® F-60 C
Tilting runner
Slag runner
Wear lining
REFRACAST® Hydrobond SR 1	
REFRARAM® B-60 S-20
Pre-shaped blocks	
REFRACAST® Hydrobond SR 1
4©Refratechnik Steel GmbH
Other areas of application
Tap hole face Blast furnace
stack
Compensators,
elbows, tuyeres
1. Construction lining
REFRACAST® MC F-20
REFRACAST® F-60
2. Maintenance gunning
REFRAJET® LC C-65 S-10
3. Runner cover
REFRACAST® LC A-55 TS
REFRAJET® MC A-60 TS
REFRASPECIAL® CR-25
Blast furnace stack
REFRAJETCAST® LC F-60 AR/R
REFRAJETCAST® LC F-60 R
REFRAJETCAST® Nanobond F-60 AR/R
REFRAJETCAST® Nanobond F-60 R
REFRAJET® F-55 R
REFRAJET® MC F-58 AR/R
	
Compensators, elbows, tuyeres
REFRACAST® F-50 C
REFRACAST® MW 1460	
Tap hole face
REFRACAST® Hydrobond F-68 S-10 R
REFRASPECIAL® CR-25
5©Refratechnik Steel GmbH
Technical product information
Quality Utilisation Al2O3
%
SiC
%
CaO
%
Bulk
density
g/cm3
Max.
°C
Cold crushing
strength (after
1000 °C fire)
N/mm2
Main runner
REFRACAST® LC A-60 TS
castable, pre-shaped block,
safety lining
 56.0 –  2.5 2.52 1600 85.0
REFRACAST® LC B-60 S-20
pre-shaped block,
highest safety lining
 60.0  18.0  2.5 2.95 1600 150.0
REFRACAST® F-60 C castable, safety lining  57.0 –  4.6 2.25 1550 35.0
REFRACAST® LC A-55 S-10 AR/TS castable, high safety lining  53.0  9.5  2.5 2.60 1600 90.0
REFRACAST® Hydrobond C-68 S-20 castable, highest safety lining  66.0  18.0  0.8 2.80 1650 70.0
REFRASELFCAST® LC A-60 TS
castable, back-filling,
pre-shaped blocks
 65.0 –  1.6 2.58 1650 100.0
REFRASELFCAST® LC F-50 R Fine
castable, back-filling,
pre-shaped blocks
 55.0 –  2.4 2.30 1650 90.0
REFRACAST® Hydrobond MR3 castable, wear lining  55.0  17.0  1.5 2.60 1650 45.0
REFRACAST® Nanobond B-70 S-20 castable, wear lining  55.0  18.0 – 2.75 1650 70.0
REFRAJETCAST® Nanobond MR3
shotcrete castable,
wear or permanent lining
 60.0  18.0 – 2.60 1600 70.0
REFRAJET® LC C-65 S-10 gunning mix, wear lining  60.0  8.0  3.9 2.30 1600 25.0
Iron runner
REFRACAST® Hydrobond IR 1 castable, wear lining  66.0  9.0  1.8 2.90 1650 85.0
REFRARAM® B-70 S-15 ramming mix, wear  66.0  14.0 n.a. 2.75 1650 40.0
Tilting runner
REFRACAST® Hydrobond TR 1 castable, wear lining  65.0  8.0  1.8 2.90 1650 100.0
REFRACAST® Hydrobond TR 2 castable, wear lining  65.0  6.0  1.8 2.95 1650 110.0
Secondary runner
REFRACAST® F-60 C castable, safety lining  57.0 –  4.6 2.25 1550 35.0
Slag runner
REFRACAST® Hydrobond SR 1 castable  50.0  31.0  1.8 2.80 1650 60.0
REFRARAM® B-60 S-20 ramming mix	  58.0  19.0 n.a. 2.55 1600 35.0
Refratechnik Steel GmbH
Schiessstrasse 58
40549 Düsseldorf
Germany
Phone +49 211 5858 0
Fax +49 211 5858 49
steel@refra.com
www.refra.com
St1-035-07/2014St1-028-07/2014

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Lining Concepts for Blast Furnace Runners

  • 2. 2©Refratechnik Steel GmbH Special solutions for the refractory lining of blast furnace channel systems Longer running times and shorter down-times for repairs or new linings mean that specific solutions are more and more frequently required for the refractory lining of blast furnace runners. As a ­consequence, a balanced ratio of SiC to carbon is just as important in a successful material as selection of the right type of bond or the type of lining. This is why Refratechnik Steel provides concepts tailored to suit the requirements of any particular section of runner and to take account of latest developments. Whether the product involved is rapidly heatable Hydrobond castable, non-cement-bonded Nanobond jetcast concrete for hot repairs or high-quality synthetic raw materials developed in-house – Refratechnik is always taking innovative and highly successful technical and economic approaches. Our range of castables, gunning mixes, granulates for ramming, products for jetcasting and pre- shaped blocks mean we know the solutions our customers need.
  • 3. 3©Refratechnik Steel GmbH Slag runner pre-shaped blocks Main runner wear lining Main runner back-filling pre-shaped blocks Tilting runner Slag runner wear lining Main runner permanent lining, pre-shaped blocks Iron runner wear lining Secondary runner permanent lining Secondary runner permanent lining Main runner permanent lining castable Main runner Permanent lining pre-shaped blocks REFRACAST® LC A-60 TS REFRACAST® LC B-60 S-20 Permanent lining castable REFRACAST® F-60 C REFRACAST® LC A-55 S-10 AR/TS REFRACAST® Hydrobond C-68 S-20 Back-filling pre-shaped blocks REFRASELFCAST® LC A-60 TS REFRASELFCAST® LC F-50 R Fine Wear lining REFRACAST® Hydrobond MR3 REFRACAST® Nanobond B-70 S-20 REFRAJET® LC C-65 S-10 Concepts for every runner section Iron runner Wear lining REFRACAST® Hydrobond IR 1 REFRARAM® B-70 S-15 Tilting runner Permanent lining REFRACAST® Hydrobond TR 1 REFRACAST® Hydrobond TR 2 Secondary runner Permanent lining REFRACAST® F-60 C Tilting runner Slag runner Wear lining REFRACAST® Hydrobond SR 1 REFRARAM® B-60 S-20 Pre-shaped blocks REFRACAST® Hydrobond SR 1
  • 4. 4©Refratechnik Steel GmbH Other areas of application Tap hole face Blast furnace stack Compensators, elbows, tuyeres 1. Construction lining REFRACAST® MC F-20 REFRACAST® F-60 2. Maintenance gunning REFRAJET® LC C-65 S-10 3. Runner cover REFRACAST® LC A-55 TS REFRAJET® MC A-60 TS REFRASPECIAL® CR-25 Blast furnace stack REFRAJETCAST® LC F-60 AR/R REFRAJETCAST® LC F-60 R REFRAJETCAST® Nanobond F-60 AR/R REFRAJETCAST® Nanobond F-60 R REFRAJET® F-55 R REFRAJET® MC F-58 AR/R Compensators, elbows, tuyeres REFRACAST® F-50 C REFRACAST® MW 1460 Tap hole face REFRACAST® Hydrobond F-68 S-10 R REFRASPECIAL® CR-25
  • 5. 5©Refratechnik Steel GmbH Technical product information Quality Utilisation Al2O3 % SiC % CaO % Bulk density g/cm3 Max. °C Cold crushing strength (after 1000 °C fire) N/mm2 Main runner REFRACAST® LC A-60 TS castable, pre-shaped block, safety lining 56.0 – 2.5 2.52 1600 85.0 REFRACAST® LC B-60 S-20 pre-shaped block, highest safety lining 60.0 18.0 2.5 2.95 1600 150.0 REFRACAST® F-60 C castable, safety lining 57.0 – 4.6 2.25 1550 35.0 REFRACAST® LC A-55 S-10 AR/TS castable, high safety lining 53.0 9.5 2.5 2.60 1600 90.0 REFRACAST® Hydrobond C-68 S-20 castable, highest safety lining 66.0 18.0 0.8 2.80 1650 70.0 REFRASELFCAST® LC A-60 TS castable, back-filling, pre-shaped blocks 65.0 – 1.6 2.58 1650 100.0 REFRASELFCAST® LC F-50 R Fine castable, back-filling, pre-shaped blocks 55.0 – 2.4 2.30 1650 90.0 REFRACAST® Hydrobond MR3 castable, wear lining 55.0 17.0 1.5 2.60 1650 45.0 REFRACAST® Nanobond B-70 S-20 castable, wear lining 55.0 18.0 – 2.75 1650 70.0 REFRAJETCAST® Nanobond MR3 shotcrete castable, wear or permanent lining 60.0 18.0 – 2.60 1600 70.0 REFRAJET® LC C-65 S-10 gunning mix, wear lining 60.0 8.0 3.9 2.30 1600 25.0 Iron runner REFRACAST® Hydrobond IR 1 castable, wear lining 66.0 9.0 1.8 2.90 1650 85.0 REFRARAM® B-70 S-15 ramming mix, wear 66.0 14.0 n.a. 2.75 1650 40.0 Tilting runner REFRACAST® Hydrobond TR 1 castable, wear lining 65.0 8.0 1.8 2.90 1650 100.0 REFRACAST® Hydrobond TR 2 castable, wear lining 65.0 6.0 1.8 2.95 1650 110.0 Secondary runner REFRACAST® F-60 C castable, safety lining 57.0 – 4.6 2.25 1550 35.0 Slag runner REFRACAST® Hydrobond SR 1 castable 50.0 31.0 1.8 2.80 1650 60.0 REFRARAM® B-60 S-20 ramming mix 58.0 19.0 n.a. 2.55 1600 35.0
  • 6. Refratechnik Steel GmbH Schiessstrasse 58 40549 Düsseldorf Germany Phone +49 211 5858 0 Fax +49 211 5858 49 steel@refra.com www.refra.com St1-035-07/2014St1-028-07/2014