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Direct Current Motor Drives:
DC DRIVES Vs AC DRIVES
DC drives:
Advantage in control unit
Disadvantage in motor
AC Drives:
Advantage in motor
Disadvantage in control unit
• DC DRIVES: Electric drives that use DC motors as the
prime movers
• Dominates variable speed applications before
PE converters were introduced
• DC motor: industry workhorse for decades
• Will AC drive replaces DC drive ?
– Predicted 30 years ago
– AC will eventually replace DC – at a slow rate
– DC strong presence – easy control – huge numbers
DC DRIVES
DC Motors
• Limitations:
• Advantage: simple torque and speed control
without sophisticated electronics
• Regular Maintenance • Expensive motor
• Heavy motor • Sparking
General Torque Equation
Translational (linear) motion:
dt
d
J
T


Rotational motion:
dt
dv
M
F 
F : Force (Nm)
M : Mass (Kg )
v : velocity (m/s)
T : Torque (Nm)
J : Moment of Inertia (Kgm2 )
 : angular velocity ( rad/s )
Torque Equation: Motor drives
dt
d
J
T
T
or
dt
d
J
T
T L
e
L
e






0

 L
e T
T Acceleration
0

 L
e T
T Deceleration
0

 L
e T
T Constant speed
Te : motor torque (Nm) TL : Load torque (Nm)
…continue
Drive accelerates or decelerates depending on
whether Te is greater or less than TL
During acceleration, motor must supply not only
the load torque but also dynamic torque, ( Jd/dt ).
During deceleration, the dynamic torque, ( Jd/dt ), has
a negative sign. Therefore, it assists the motor
torque, Te.
Torque Equation: Graphical
Te
Forward
running
Speed
Forward
braking
Reverse
acc.
Reverse
running
Reverse
braking
Forward
acc.
Load Torque
Load torque, TL, is complex, depending on applications.
SPEED
TORQUE
TL = k2
TL = k
TL = k
In general:
4Q OPERATION
SPEED
TORQUE
I
III
II
IV

Te

Te

Te 
Te
FM
FB
RM
RB
F: FORWARD R: REVERSE M : MOTORING B: BRAKING
4Q OPERATION: LIFT SYSTEM
Counterweight Cage
Motor
Positive speed
Negative torque
4Q OPERATION: LIFT SYSTEM
Convention:
Upward motion of the cage: Positive speed
Weight of the empty cage < Counterweight
Weight of the full-loaded cage > Counterweight
Principle:
What causes the motion?
Motor : motoring P =T = +ve
Load (counterweight) : braking P =T = -ve
You are at 10th floor, calling
fully-loaded cage from gnd floor
You are at gnd floor, calling
empty cage from 10th floor
You are at 10th floor, calling
empty cage from gnd floor
You are at gnd floor, calling
Fully-loaded cage from 10th floor
Torque
Speed
FM
FB
RM RB
DC MOTOR DRIVES
Principle of operation
Torque-speed characteristic
Methods of speed control
Armature voltage control
Variable voltage source
Phase-controlled Rectifier
Switch-mode converter (Chopper)
1Q-Converter
2Q-Converter
4Q-Converter
Current in
Current out
Stator: field
windings
Rotor: armature
windings
Principle of Operation
DC Motors
Equivalent circuit of DC motor
a
t i
k
Te 
 Electromagnetic torque

 E
a k
e Armature back e.m.f.
Lf Rf
if
a
a
a
a
t e
dt
di
L
i
R
v 


+
ea
_
La
Ra
ia
+
Vt
_
+
Vf
_
dt
di
L
i
R
v f
f
f
f


Torque-speed characteristics
a
a
a
a E
I
R
V 

In steady state,
  


T
a
e
T
a
k
V
T
k
R


 2
Therefore speed is given by,
Three possible methods of speed control:
Armature resistance Ra
Field flux F
Armature voltage Va
a
a
a
a
a e
dt
di
L
i
R
V 


Armature circuit:
Torque-speed characteristics of DC motor
Torque
Speed
Maximum
load
Torque
No load speed
Separately excited DC motors have good
speed regulation.
Full load speed
DC Motor Speed Control
Torque
Speed
Maximum
Torque
By Changing Ra
Ra increasing
• Power loss in Ra
• Does not maintain maximum torque capability
• Poor speed regulation
DC Motor Speed Control
Torque
Speed
Maximum
Torque
Flux Decreasing
Trated
• Slow transient response
• Does not maintain maximum torque capability
By Decreasing Flux
DC Motor Speed Control
Torque
Speed
Maximum
Torque
By Changing Armature voltage
Trated
Va increasing
• good speed regulation
• maintain maximum torque capability
Speed control of DC Motors
Below base speed: Armature voltage control (retain maximum torque
capability)
Above base speed: Field weakening (i.e. flux reduced) (Trading-off torque
capability for speed)
Torque
speed
Line of
Maximum
Torque Limitation
Armature voltage control
Field flux control
base
Methods of Armature Voltage Control
Phase-controlled rectifier (AC–DC)
T
Q1
Q2
Q3 Q4

3-phase Or
1-phase
supply
+
Vt

ia
Methods of Armature Voltage Control
1. Ward-Leonard Scheme
2. Phase-controlled rectifier (AC–DC)
3. Switch-Mode Converter (Chopper) (DC–DC)
Phase-controlled rectifier: 4Q Operation
Q1
Q2
Q3 Q4

T
1 or 3-
phase
supply
1 or 3-
phase
supply
+
Vt

Methods of Armature Voltage Control
Phase-controlled rectifier : 4Q Operation
Q1
Q2
Q3 Q4

T
F1
F2
R1
R2
+ Va -
3-phase
supply
AN ALTERNATIVE WAY
Switch–mode converters: 1Q Converter
Q1
Q2
Q3 Q4

T
+
Vt
-
T1
Converters For DC motor Drives
Switch–mode converters: 2Q Converter
+
Vt
-
T1
D1
T2
D2
Q1
Q2
Q3 Q4

T
Q1  T1 and D2
Q2  D1 and T2
Converters For DC motor Drives
Switch–mode converters: 4Q Converter
Q1
Q2
Q3 Q4

T
+ Vt -
T1
D1
T2
D2
D3
D4
T3
T4
Converters For DC motor Drives
Switch–mode converters
• Switching at high frequency
 Reduces current ripple
 Increases control bandwidth
• Suitable for high performance applications
Advantages of Switch mode converters

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Lect 2a Direct Current Motor Drives.pptx

  • 2. DC DRIVES Vs AC DRIVES DC drives: Advantage in control unit Disadvantage in motor AC Drives: Advantage in motor Disadvantage in control unit
  • 3. • DC DRIVES: Electric drives that use DC motors as the prime movers • Dominates variable speed applications before PE converters were introduced • DC motor: industry workhorse for decades • Will AC drive replaces DC drive ? – Predicted 30 years ago – AC will eventually replace DC – at a slow rate – DC strong presence – easy control – huge numbers DC DRIVES
  • 4. DC Motors • Limitations: • Advantage: simple torque and speed control without sophisticated electronics • Regular Maintenance • Expensive motor • Heavy motor • Sparking
  • 5. General Torque Equation Translational (linear) motion: dt d J T   Rotational motion: dt dv M F  F : Force (Nm) M : Mass (Kg ) v : velocity (m/s) T : Torque (Nm) J : Moment of Inertia (Kgm2 )  : angular velocity ( rad/s )
  • 6. Torque Equation: Motor drives dt d J T T or dt d J T T L e L e       0   L e T T Acceleration 0   L e T T Deceleration 0   L e T T Constant speed Te : motor torque (Nm) TL : Load torque (Nm)
  • 7. …continue Drive accelerates or decelerates depending on whether Te is greater or less than TL During acceleration, motor must supply not only the load torque but also dynamic torque, ( Jd/dt ). During deceleration, the dynamic torque, ( Jd/dt ), has a negative sign. Therefore, it assists the motor torque, Te.
  • 9. Load Torque Load torque, TL, is complex, depending on applications. SPEED TORQUE TL = k2 TL = k TL = k In general:
  • 11. 4Q OPERATION: LIFT SYSTEM Counterweight Cage Motor Positive speed Negative torque
  • 12. 4Q OPERATION: LIFT SYSTEM Convention: Upward motion of the cage: Positive speed Weight of the empty cage < Counterweight Weight of the full-loaded cage > Counterweight Principle: What causes the motion? Motor : motoring P =T = +ve Load (counterweight) : braking P =T = -ve
  • 13. You are at 10th floor, calling fully-loaded cage from gnd floor You are at gnd floor, calling empty cage from 10th floor You are at 10th floor, calling empty cage from gnd floor You are at gnd floor, calling Fully-loaded cage from 10th floor Torque Speed FM FB RM RB
  • 14. DC MOTOR DRIVES Principle of operation Torque-speed characteristic Methods of speed control Armature voltage control Variable voltage source Phase-controlled Rectifier Switch-mode converter (Chopper) 1Q-Converter 2Q-Converter 4Q-Converter
  • 15. Current in Current out Stator: field windings Rotor: armature windings Principle of Operation DC Motors
  • 16. Equivalent circuit of DC motor a t i k Te   Electromagnetic torque   E a k e Armature back e.m.f. Lf Rf if a a a a t e dt di L i R v    + ea _ La Ra ia + Vt _ + Vf _ dt di L i R v f f f f  
  • 17. Torque-speed characteristics a a a a E I R V   In steady state,      T a e T a k V T k R    2 Therefore speed is given by, Three possible methods of speed control: Armature resistance Ra Field flux F Armature voltage Va a a a a a e dt di L i R V    Armature circuit:
  • 18. Torque-speed characteristics of DC motor Torque Speed Maximum load Torque No load speed Separately excited DC motors have good speed regulation. Full load speed
  • 19. DC Motor Speed Control Torque Speed Maximum Torque By Changing Ra Ra increasing • Power loss in Ra • Does not maintain maximum torque capability • Poor speed regulation
  • 20. DC Motor Speed Control Torque Speed Maximum Torque Flux Decreasing Trated • Slow transient response • Does not maintain maximum torque capability By Decreasing Flux
  • 21. DC Motor Speed Control Torque Speed Maximum Torque By Changing Armature voltage Trated Va increasing • good speed regulation • maintain maximum torque capability
  • 22. Speed control of DC Motors Below base speed: Armature voltage control (retain maximum torque capability) Above base speed: Field weakening (i.e. flux reduced) (Trading-off torque capability for speed) Torque speed Line of Maximum Torque Limitation Armature voltage control Field flux control base
  • 23. Methods of Armature Voltage Control Phase-controlled rectifier (AC–DC) T Q1 Q2 Q3 Q4  3-phase Or 1-phase supply + Vt  ia
  • 24. Methods of Armature Voltage Control 1. Ward-Leonard Scheme 2. Phase-controlled rectifier (AC–DC) 3. Switch-Mode Converter (Chopper) (DC–DC)
  • 25. Phase-controlled rectifier: 4Q Operation Q1 Q2 Q3 Q4  T 1 or 3- phase supply 1 or 3- phase supply + Vt  Methods of Armature Voltage Control
  • 26. Phase-controlled rectifier : 4Q Operation Q1 Q2 Q3 Q4  T F1 F2 R1 R2 + Va - 3-phase supply AN ALTERNATIVE WAY
  • 27. Switch–mode converters: 1Q Converter Q1 Q2 Q3 Q4  T + Vt - T1 Converters For DC motor Drives
  • 28. Switch–mode converters: 2Q Converter + Vt - T1 D1 T2 D2 Q1 Q2 Q3 Q4  T Q1  T1 and D2 Q2  D1 and T2 Converters For DC motor Drives
  • 29. Switch–mode converters: 4Q Converter Q1 Q2 Q3 Q4  T + Vt - T1 D1 T2 D2 D3 D4 T3 T4 Converters For DC motor Drives
  • 30. Switch–mode converters • Switching at high frequency  Reduces current ripple  Increases control bandwidth • Suitable for high performance applications Advantages of Switch mode converters