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Plastics & Sustainability
Better to light a candle
than curse the darkness
       ----John F. Kennedy       using LCA to measure and improve
                                   environmental impacts of plastics
The real voyage of
discovery consists not in                   Ecovane Environmental
seeking new landscapes                                       Bill Kung
but in having new eyes                                            2010
         ---- Marcel Proust



                                                                         1
Outline

 Plastics & environment
    - Why is Plastics on the agenda of Sustainability today?

 Plastic & LCA: theoretical explanation
    - why LCA? & what’s LCA?
    - how can LCA assess the sustainability of plastic?

 LCA: practical explanation
   - What has been done?
   - example of LCA studies, including plastics

 Suggestion & Solutions


                                                               2
What plastics offers, what sustainability demands
                                                                               Eutrophication
                                             Ozone Layer Depletion                                      Human Toxicity
                                                           Eutrophication    Acidification
                           Packaging                                                  Marine Aquatic Ecotoxicity
                           Electronics
           Ozone Layer Depletion                     Abiotic Depletion                      Human Toxicity
                                                                                                       Global Warming
                                                        Acidification
                                                                         Fresh Water Aquatic Ecotoxicity
                                                                      Marine Aquatic Ecotoxicity
                                                   Terrestrial Ecotoxicity
                    Abiotic Depletion                                                  Renewable energy use
                                                                                            Global Warming                          Meet the need of
                                             Non-renewable resource use                                                             current generation
  Packaging                                      Fresh Water Aquatic Ecotoxicity                      transportationOxidation
                                                                                                        Photochemical               but also protect the
                                                                Non-renewable energy use              Construction                  capability of future
  Electronics                                                                                                                       generation to meet
                   Terrestrial Ecotoxicity                                                            …
                                                                     Renewable energy use                                           their own needs

         Non-renewable resource use
                                                                                            Photochemical Oxidation
                                                    transportation
                                                    Construction
                                   Non-renewable energy use
                                                    …

       Plastic: any of various complex organic compounds produced by polymerization, capable of being molded, extruded, cast into
       various shapes and films, or drawn into filaments and then used as textile fibers                                                      3
Plastic & Environment – bad images




                                     4
„ Resistance to chemicals
„ Electrical insulation
„ Thermal insulation
„ Lightweight
„ Freedom of design
„ Durable
„ Energy-efficient
„ Recyclable



                            Attention
Plastic & Environment – the argues




                          Type search: ‘plastic is good’, after 0.0001s it shows…




                                                                                    6
Plastic & Environment – the question that matters

                POLICY
Triple bottom line
                   
         Make a policy that support real
              sustainable development?
                   
•Avoid solve one problem by creating
another one
•Identification and prioritization of
problem and opportunities
•Systematic, proactive and long term
thinking
                                                          PLASTIC                                   PEOPLE
                                           Make plastic with minimum                 Can’t live w/o plastic
                                           environmental impacts                                         
                                                                                                    Sustainable consumption
                                                Make, use and dispose plastic in a                       
                                                                  sustainable way?   •Awareness on waste minimization
             Planet
                                                                                    •Reduction of unnecessary usage, e.g.
                                           •Cleaner plastic design                   over packaging
                                           •Greener alternatives                     •Choose products based on ‘real’
                                           •New environmental innovation             sustainability figures instead of
                                           •Industrial ecology                                                       7
1.   The Sin of the Hidden Trade-off, which occurs when one environmental issue is
     emphasized at the expense of potentially more serious concerns.
2.   The Sin of No Proof. This happens when environmental assertions are not backed up
     by evidence or third-party certification.
3.   The Sin of Vagueness, which occurs when a marketing claim is so lacking in specifics
     as to be meaningless. “All-natural” is an example of this sin.
4.   The (new) Sin of Worshipping False Labels. This is when marketers create a false
     suggestion or a certification-like image to mislead consumers into thinking that a
     product has been through a legitimate green certification process.
5.   The Sin of Irrelevance. This sin arises when an environmental issue unrelated to the
     product is emphasized. One example is the claim that a product is “CFC-free,” since
     CFCs are banned by law.
6.   The Sin of Lesser of Two Evils, which occurs when an environmental claim makes
     consumers feel “green” about a product category that is itself lacking in
     environmental benefits. Organic cigarettes are an example of this sin.
7.   The Sin of Fibbing. This is when environmental claims are outright false.
LCA, what is   it for?
Worse? Or better? – an answer LCA tries to get

    • Most important ecodesign tool
    • Helps you set priorities
    • Enables you to make comparisons and measure
      improvements
    • Supports your choices and testify some old ‘wisdom’
    • Helps you support and explain your decisions both
      within the company and to the stakeholders
    • It’s at the base of major product ecolabels

      LCA is the new lens toward environmental, economical and social sustainability




                                                                                   10
Why is LCA realistic, holistic and comprehensive?

                                                                                 HOLISTIC – REALISTIC – CONPREHENSIVE


                                                  Food safety   Chemical, toxics and heavy metals
                         Climate change                                               Biodiversity and landuse

                                                                                               Air pollution
                  desertification

                                                                                                      Waste management
                         Energy


                           radiation                                                                  Ozone layer depletion


                                          Water
   Material extraction      Emissions
                                                                                                Oceans and fisheries
                              Waste
Component manufacture


  Product manufacture
                            Electricity

                              Water
                                                                                           Deforestation
   Product transport       Resource use


      Product use                                                                                                             11
    Product disposal
Application of LCA: government
                                                                        GOVERNMENT
Framing policies and initiatives, e.g.
1.   Advocating Low-carbon society and support green initiatives ‟ Globally
2.   Sustainable consumption and production (SCP) ‟ EU initiated
3.   Public procurement tool development ‟ Global, including China
4.   Circular economy (China), and 3R (Japan)
5.   Rules and standard on production, processing and technology ‟ EU, Australia,
     Japan
6.   Life cycle thinking relevant policy making, e.g. IPP (EU), EMAS (EU), EUP (EU),
     Eco-labeling (Global, including China) , technology evaluation(EU, Australia,
     Singapore and etc)

                                                                                       12
Application of LCA: private sector

                                                                     PRIVATE SECTOR
Product, decision making, market, communication and obligation:
• Internal product improvement: de-bottlenecking & green competitive
• Strategic decision support for major technology investments (e.g. biofuels)
• End-consumer marketing via Ecolables (e.g. EU Flower, Carbon labels), or directly
• Environmental reporting, business-to-business information via Environmental Product
  Declarations (EPD)
• LCA required for certain activities, e.g. compulsory LCA reporting for new WW
  infrastructure and lead acid battery recycling plant (Australia)



                                                                                      13
Application of LCA: examples of LCA studies in Singapore, 2009 (13)

• Municipal solid waste options
• Conventional and Bio-diesel, including land use
                                                                 GDP, 2009
• Crude oil based and Bio-based plastics                   28%                     Rest
                                                                 9%
• Carbon capture, utilization and sequestration                                    Europe
                                                                  9%         9%    China
• Bioenergy from Microalgae
                                                                                   Japan
                                                                             0%
In industry                                           54%                          Singapore
• Alterntive packaging materials for electronic components             Source: IMF, 2009
• Sustainability of supply chain for specialty chemicals
• Zinc recycling and reuse
Source: Dr. Reginald Tan, 2009

                                                                                           14
Application of LCA: Organic cotton – better for environment?

Organic cotton has been claimed as an environmental friendly material by some key
designers, textile manufacturers, retailers etc. A farm-gate LCA was conducted in
XinJiang area to testify whether and how organic cotton shows its outstanding
environmental features?

    result:




                                                                                    15
Application of LCA: single use and reusable cups

Question:
For serving 1000liter of drinks,
How many (X) uses of reusable cups = 1 single use cup ?
X= 2, 9, 10, 14…




                                                          16
Application of LCA: single use and reusable cups

 Results - single score: the minimum number of uses of the reusable cup necessary for
 it to have a smaller environmental impact than the single-use cup is 10




                                                                                  17
LCA: Identify where in the life
cycle an impact should be
targeted for reduction

„ Considering a piece of garment, from
the raw material production, to the
production of dyes, the spinning of yarn,
knitting and sewing up of the garment
and packaging for sale; to the consumer
stage and disposal or recycle of the
garment, they all impose a burden to
environment, but which stage, has the
highest environmental impact and
should thus be targeted for reduction?



                                            18
LCA: Scientifically testify some “old wisdom”
                                “Natural” equals “more environmentally friendly”?
                                                  Yes and No

LCA key indicators for end products




                                                                                    19
Source: M. Patel et. al., Utrecht University
LCA – paper vs. plastic bags

                     Life cycle Energy and Air Emissions




                                                           20
Careful in comparison– glass vs. aluminum vs. PET

April 2010, PET Resin Association PETRA + Franklin Associates
PET > Al can and Glass bottle with
Less energy, less solid waste and much less GHG


April 2010, European Glass Container Federation, Fabrice Rivet
“comparative studies are dependent upon such a huge number of assumptions,
that it is difficult to compare like with like and come to fair conclusions - to say
the least”.

 May 2010, Owens-Illinois, Inc
 “cradle to cradle” LCA
 Considering Carbon emission (CO2)
                                                      Sounds right, but…2%
         Anyway, it is a beer bottle                  recycling rate of PET?
        study, not a comprehensive                    What about the benefit
         Pet, Glass and Aluminum                      of extra PET recycled?
                comparison
                                                                                       21
Avoiding pitfalls of LCA


                                  LCA: You Are What You Eat
„ Assumptions are un-avoidable in LCA study (e.g. recycling rate, transportation distance, end
of life waste treatment);
„Choice of functional unit, system boundary, allocation rules;
„ Data representativeness, uncertainties and sensitivities;
           Review what is in your LCA before your draw important conclusions like
                             “product A is better than product B”;
          Since A little knowledge (on LCA and the context) is a dangerous thing
                                      Besides, don’t forget
                          LCA is much more than comparing products!                       22
LCA: Management & Suggestion

            LCA Development
1.    China LCI database
2.    China LCA impact assessment
      methodology
3.    Streamlined LCA tool for various
      industry and applications
4.    Expand LCA application, from
      policy making to industrial
      research, from central
      government to local government
5.    Certification and pilot qualification


                                                       Business Interaction                       Capacity building
                                              1.   Life cycling thinking &             1.   Formal LCA education in
                                                   management                               University / academics
                                              2.   Interaction and cooperation         2.   Informal LCA training /
                                              3.   Join the funding/working for             certification and accreditation of
                                                   industrial and cross-boundary LCA        LCA practitioners
                                                   study                               3.   Global LCA interaction
                                              4.   Knowledge sharing and               4.   Found a China LCA center e.g.
                                                   experience exchanging                    steering committee from
                                              5.   Quick LCA tools and improve              government, academic, business
                                              6.   Ask the right question to get the        association, LCA consultants for
                                                                                                                        23
                                                   right answer with LCA                    cross-boundary study
Thank You!




                            Any comments pls contact:
                                                Bill Kung
                               Email: bill.k@ecovane.cn
                                         +86-21-34635036
     Energy and Product sustainability: www.ecovane.cn
                                                  24

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Using LCA to Measure Plastics' Environmental Impacts

  • 1. Plastics & Sustainability Better to light a candle than curse the darkness ----John F. Kennedy using LCA to measure and improve environmental impacts of plastics The real voyage of discovery consists not in Ecovane Environmental seeking new landscapes Bill Kung but in having new eyes 2010 ---- Marcel Proust 1
  • 2. Outline Plastics & environment - Why is Plastics on the agenda of Sustainability today? Plastic & LCA: theoretical explanation - why LCA? & what’s LCA? - how can LCA assess the sustainability of plastic? LCA: practical explanation - What has been done? - example of LCA studies, including plastics Suggestion & Solutions 2
  • 3. What plastics offers, what sustainability demands Eutrophication Ozone Layer Depletion Human Toxicity Eutrophication Acidification Packaging Marine Aquatic Ecotoxicity Electronics Ozone Layer Depletion Abiotic Depletion Human Toxicity Global Warming Acidification Fresh Water Aquatic Ecotoxicity Marine Aquatic Ecotoxicity Terrestrial Ecotoxicity Abiotic Depletion Renewable energy use Global Warming Meet the need of Non-renewable resource use current generation Packaging Fresh Water Aquatic Ecotoxicity transportationOxidation Photochemical but also protect the Non-renewable energy use Construction capability of future Electronics generation to meet Terrestrial Ecotoxicity … Renewable energy use their own needs Non-renewable resource use Photochemical Oxidation transportation Construction Non-renewable energy use … Plastic: any of various complex organic compounds produced by polymerization, capable of being molded, extruded, cast into various shapes and films, or drawn into filaments and then used as textile fibers 3
  • 4. Plastic & Environment – bad images 4
  • 5. „ Resistance to chemicals „ Electrical insulation „ Thermal insulation „ Lightweight „ Freedom of design „ Durable „ Energy-efficient „ Recyclable Attention
  • 6. Plastic & Environment – the argues Type search: ‘plastic is good’, after 0.0001s it shows… 6
  • 7. Plastic & Environment – the question that matters POLICY Triple bottom line  Make a policy that support real sustainable development?  •Avoid solve one problem by creating another one •Identification and prioritization of problem and opportunities •Systematic, proactive and long term thinking PLASTIC PEOPLE Make plastic with minimum Can’t live w/o plastic environmental impacts   Sustainable consumption Make, use and dispose plastic in a  sustainable way? •Awareness on waste minimization Planet  •Reduction of unnecessary usage, e.g. •Cleaner plastic design over packaging •Greener alternatives •Choose products based on ‘real’ •New environmental innovation sustainability figures instead of •Industrial ecology 7
  • 8. 1. The Sin of the Hidden Trade-off, which occurs when one environmental issue is emphasized at the expense of potentially more serious concerns. 2. The Sin of No Proof. This happens when environmental assertions are not backed up by evidence or third-party certification. 3. The Sin of Vagueness, which occurs when a marketing claim is so lacking in specifics as to be meaningless. “All-natural” is an example of this sin. 4. The (new) Sin of Worshipping False Labels. This is when marketers create a false suggestion or a certification-like image to mislead consumers into thinking that a product has been through a legitimate green certification process. 5. The Sin of Irrelevance. This sin arises when an environmental issue unrelated to the product is emphasized. One example is the claim that a product is “CFC-free,” since CFCs are banned by law. 6. The Sin of Lesser of Two Evils, which occurs when an environmental claim makes consumers feel “green” about a product category that is itself lacking in environmental benefits. Organic cigarettes are an example of this sin. 7. The Sin of Fibbing. This is when environmental claims are outright false.
  • 9. LCA, what is it for?
  • 10. Worse? Or better? – an answer LCA tries to get • Most important ecodesign tool • Helps you set priorities • Enables you to make comparisons and measure improvements • Supports your choices and testify some old ‘wisdom’ • Helps you support and explain your decisions both within the company and to the stakeholders • It’s at the base of major product ecolabels LCA is the new lens toward environmental, economical and social sustainability 10
  • 11. Why is LCA realistic, holistic and comprehensive? HOLISTIC – REALISTIC – CONPREHENSIVE Food safety Chemical, toxics and heavy metals Climate change Biodiversity and landuse Air pollution desertification Waste management Energy radiation Ozone layer depletion Water Material extraction Emissions Oceans and fisheries Waste Component manufacture Product manufacture Electricity Water Deforestation Product transport Resource use Product use 11 Product disposal
  • 12. Application of LCA: government GOVERNMENT Framing policies and initiatives, e.g. 1. Advocating Low-carbon society and support green initiatives ‟ Globally 2. Sustainable consumption and production (SCP) ‟ EU initiated 3. Public procurement tool development ‟ Global, including China 4. Circular economy (China), and 3R (Japan) 5. Rules and standard on production, processing and technology ‟ EU, Australia, Japan 6. Life cycle thinking relevant policy making, e.g. IPP (EU), EMAS (EU), EUP (EU), Eco-labeling (Global, including China) , technology evaluation(EU, Australia, Singapore and etc) 12
  • 13. Application of LCA: private sector PRIVATE SECTOR Product, decision making, market, communication and obligation: • Internal product improvement: de-bottlenecking & green competitive • Strategic decision support for major technology investments (e.g. biofuels) • End-consumer marketing via Ecolables (e.g. EU Flower, Carbon labels), or directly • Environmental reporting, business-to-business information via Environmental Product Declarations (EPD) • LCA required for certain activities, e.g. compulsory LCA reporting for new WW infrastructure and lead acid battery recycling plant (Australia) 13
  • 14. Application of LCA: examples of LCA studies in Singapore, 2009 (13) • Municipal solid waste options • Conventional and Bio-diesel, including land use GDP, 2009 • Crude oil based and Bio-based plastics 28% Rest 9% • Carbon capture, utilization and sequestration Europe 9% 9% China • Bioenergy from Microalgae Japan 0% In industry 54% Singapore • Alterntive packaging materials for electronic components Source: IMF, 2009 • Sustainability of supply chain for specialty chemicals • Zinc recycling and reuse Source: Dr. Reginald Tan, 2009 14
  • 15. Application of LCA: Organic cotton – better for environment? Organic cotton has been claimed as an environmental friendly material by some key designers, textile manufacturers, retailers etc. A farm-gate LCA was conducted in XinJiang area to testify whether and how organic cotton shows its outstanding environmental features? result: 15
  • 16. Application of LCA: single use and reusable cups Question: For serving 1000liter of drinks, How many (X) uses of reusable cups = 1 single use cup ? X= 2, 9, 10, 14… 16
  • 17. Application of LCA: single use and reusable cups Results - single score: the minimum number of uses of the reusable cup necessary for it to have a smaller environmental impact than the single-use cup is 10 17
  • 18. LCA: Identify where in the life cycle an impact should be targeted for reduction „ Considering a piece of garment, from the raw material production, to the production of dyes, the spinning of yarn, knitting and sewing up of the garment and packaging for sale; to the consumer stage and disposal or recycle of the garment, they all impose a burden to environment, but which stage, has the highest environmental impact and should thus be targeted for reduction? 18
  • 19. LCA: Scientifically testify some “old wisdom” “Natural” equals “more environmentally friendly”? Yes and No LCA key indicators for end products 19 Source: M. Patel et. al., Utrecht University
  • 20. LCA – paper vs. plastic bags Life cycle Energy and Air Emissions 20
  • 21. Careful in comparison– glass vs. aluminum vs. PET April 2010, PET Resin Association PETRA + Franklin Associates PET > Al can and Glass bottle with Less energy, less solid waste and much less GHG April 2010, European Glass Container Federation, Fabrice Rivet “comparative studies are dependent upon such a huge number of assumptions, that it is difficult to compare like with like and come to fair conclusions - to say the least”. May 2010, Owens-Illinois, Inc “cradle to cradle” LCA Considering Carbon emission (CO2) Sounds right, but…2% Anyway, it is a beer bottle recycling rate of PET? study, not a comprehensive What about the benefit Pet, Glass and Aluminum of extra PET recycled? comparison 21
  • 22. Avoiding pitfalls of LCA LCA: You Are What You Eat „ Assumptions are un-avoidable in LCA study (e.g. recycling rate, transportation distance, end of life waste treatment); „Choice of functional unit, system boundary, allocation rules; „ Data representativeness, uncertainties and sensitivities; Review what is in your LCA before your draw important conclusions like “product A is better than product B”; Since A little knowledge (on LCA and the context) is a dangerous thing Besides, don’t forget LCA is much more than comparing products! 22
  • 23. LCA: Management & Suggestion LCA Development 1. China LCI database 2. China LCA impact assessment methodology 3. Streamlined LCA tool for various industry and applications 4. Expand LCA application, from policy making to industrial research, from central government to local government 5. Certification and pilot qualification Business Interaction Capacity building 1. Life cycling thinking & 1. Formal LCA education in management University / academics 2. Interaction and cooperation 2. Informal LCA training / 3. Join the funding/working for certification and accreditation of industrial and cross-boundary LCA LCA practitioners study 3. Global LCA interaction 4. Knowledge sharing and 4. Found a China LCA center e.g. experience exchanging steering committee from 5. Quick LCA tools and improve government, academic, business 6. Ask the right question to get the association, LCA consultants for 23 right answer with LCA cross-boundary study
  • 24. Thank You! Any comments pls contact: Bill Kung Email: bill.k@ecovane.cn +86-21-34635036 Energy and Product sustainability: www.ecovane.cn 24