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Water Softening Techniques
Lime Soda Process
Dr. VANDANA S
Hardness
 Hardness is defined as the sum of divalent metallic
cations existing in water such as; Ca2+, Mg2+, Fe2+, Mn2+
 Practically most hardness is due to Ca2+ and Mg2+ ions
(the predominant minerals in natural waters)
 TotalHardness = Ca2+ hardness + Mg2+ hardness
 where the concentration of each ion is in consistent units
such as mg/L as CaCO3, or meq/L.
Hard Water Classification
Description Hardness range (mg/L
(mg/L as CaCO3)
Soft 0 - 75
Moderately hard 75 - 100
Hard 100 - 300
Very hard > 300
Types of Hardness
 Carbonate Hardness is because of the presence of HCO3
- and CO3
2- of
Ca2+ and Mg2+; Carbonate hardness is also known as temporary
hardness as it can be removed by boiling.
 Whereas Non-Carbonate Hardness is associated with Cl- and SO4
2- of
Ca2+ and Mg2+ And is often termed Permanent Hardness.
Water Softening
 Water softening or reduction of hardness is generally
accomplished through Chemical Precipitation or Ion
Exchange Process.
 Chemical precipitation is accomplished by converting calcium
hardness to Calcium Carbonate and magnesium hardness to
magnesium hydroxide.
 This is generally practiced either by the Lime and Soda ash
process or by the Caustic Soda Process.
 Lime Soda ash process is generally preferred.
Lime Soda Process
 Chemical precipitation is one of the more common methods used to soften
water.
 Chemicals normally used are lime (calcium hydroxide, Ca(OH)2 and soda
ash (sodium carbonate, Na2CO3.
 Lime is used to remove chemicals that cause carbonate hardness. Soda
ash is used to remove chemicals that cause non-carbonate hardness.
 When lime and soda ash are added, hardness-causing minerals form
nearly insoluble precipitates. Calcium hardness is precipitated as calcium
carbonate (CaCO3). Magnesium hardness is precipitated as magnesium
hydroxide (Mg(OH)2).
 These precipitates are then removed by conventional processes of
coagulation/flocculation, sedimentation, and filtration. Because
precipitates are very slightly soluble, some hardness remains in the water--
usually about 50 to 85 mg/l (as CaCO3).
Lime Soda Process…….
1. To precipitate CaCO3 we need to raise the pH to 10.3 with the addition of
Lime [Ca(OH)2].
2. The addition of the OH- will convert HCO3
- to CO3
2-.
3. To precipitate Mg(OH)2 we need to raise the pH to 11 with the addition of
Soda ash [ Na2CO3]. This will add the CO3
2- ion needed to react with the
remaining Ca2+
4. Some of the added lime [Ca(OH)2] is consumed to remove CO2 which is
necessary to raise the pH.
5. Lime-Soda softening cannot produce water completely free of hardness
because of the solubility of CaCO3 and Mg(OH)2, limitations of mixing, and
reaction time.
6. Thus, the minimum calcium hardness that can be achieved is 30 mg/L as
CaCO3, and the minimum Magnesium hardness that can be achieved is 10
mg/L as CaCO3, this gives a minimum hardness of 40 mg/L as CaCO3.
7. However, treatment is done to provide water with a hardness in the range of
75 to 120 mg/L as CaCO3.
CONVENTIONAL LIME-SODA ASH TREATMENT
• When water has minimal magnesium hardness, only calcium needs to be removed.
Only enough lime and soda ash are added to the water to raise pH to between 10.3
and 10.6, and calcium hardness will be removed from the water (but minimal
magnesium hardness will be removed).
EXCESS LIME TREATMENT
• When magnesium hardness is more than about 40 mg/l as CaCO3, magnesium
hydroxide scale deposits in household hot-water heaters operated at normal
temperatures of 140 to 150° F. To reduce magnesium hardness, more lime must be
added to the water. Extra lime will raise pH above 10.6 to help magnesium hydroxide
precipitate out of the water.
SPLIT TREATMENT
• When water contains high amounts of magnesium hardness, split treatment may be
used. Approximately 80 percent of the water is treated with excess lime to remove
magnesium at a pH above 11, after which it is blended with 20 percent of the source
water. Split treatment can reduce the amount of carbon dioxide required to re-
carbonate the water as well as offer savings in lime feed.
Excess Lime
• An Excess lime beyond the stoichiometric amount is usually
added to remove Mg2+ hardness.
• The minimum excess lime is usually 20 mg/L as CaCO3,
maximum excess lime is 62.5 mg/L as CaCO3 (1.25 meq/L).
• Mg2+ in excess of 40 mg/L as CaCO3 is not desired as it forms
scale in water heaters.
• Mg2+ is expensive to remove, so we only remove Mg2+ in excess
of 40 mg/L as CaCO3.
• Excess lime (1.25 meq/L) is added to raise the pH so that
precipitation of CaCO3 and Mg(OH)2 takes place.
Recarbonation
•After adding lime and/or soda ash, treated water will
generally have a pH greater than 10.
•It is necessary to lower the pH to stabilize the water and
prevent deposition of carbonate scale on filter sand and
distribution piping.
•Re-carbonation is the most common process used to
reduce pH.
•This procedure adds carbon dioxide to water after
softening. Generally, enough carbon dioxide is added to
reduce the pH of the water to less than 8.7
Recarbonation…….
 The amount of carbon dioxide added is determined using a
saturation index. The Langelier Index (LI) is the most
common stabilization index used, but some plants instead
use the Rizner Index, (reciprocal of the Langelier Index).
 The Langelier Index is expressed as pH of stabilization (pHs)
minus actual pH measured (pHs - pH).
 Langelier Index (L.I.) = pHs - pH
 When the Langelier Index is positive, scaling would occur in
pipes whereas corrosion would be promoted if the Langelier
index in negative

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L 4A - Water Softening by Lime Soda Method.ppt

  • 1. Water Softening Techniques Lime Soda Process Dr. VANDANA S
  • 2. Hardness  Hardness is defined as the sum of divalent metallic cations existing in water such as; Ca2+, Mg2+, Fe2+, Mn2+  Practically most hardness is due to Ca2+ and Mg2+ ions (the predominant minerals in natural waters)  TotalHardness = Ca2+ hardness + Mg2+ hardness  where the concentration of each ion is in consistent units such as mg/L as CaCO3, or meq/L.
  • 3. Hard Water Classification Description Hardness range (mg/L (mg/L as CaCO3) Soft 0 - 75 Moderately hard 75 - 100 Hard 100 - 300 Very hard > 300
  • 4. Types of Hardness  Carbonate Hardness is because of the presence of HCO3 - and CO3 2- of Ca2+ and Mg2+; Carbonate hardness is also known as temporary hardness as it can be removed by boiling.  Whereas Non-Carbonate Hardness is associated with Cl- and SO4 2- of Ca2+ and Mg2+ And is often termed Permanent Hardness.
  • 5. Water Softening  Water softening or reduction of hardness is generally accomplished through Chemical Precipitation or Ion Exchange Process.  Chemical precipitation is accomplished by converting calcium hardness to Calcium Carbonate and magnesium hardness to magnesium hydroxide.  This is generally practiced either by the Lime and Soda ash process or by the Caustic Soda Process.  Lime Soda ash process is generally preferred.
  • 6.
  • 7.
  • 8. Lime Soda Process  Chemical precipitation is one of the more common methods used to soften water.  Chemicals normally used are lime (calcium hydroxide, Ca(OH)2 and soda ash (sodium carbonate, Na2CO3.  Lime is used to remove chemicals that cause carbonate hardness. Soda ash is used to remove chemicals that cause non-carbonate hardness.  When lime and soda ash are added, hardness-causing minerals form nearly insoluble precipitates. Calcium hardness is precipitated as calcium carbonate (CaCO3). Magnesium hardness is precipitated as magnesium hydroxide (Mg(OH)2).  These precipitates are then removed by conventional processes of coagulation/flocculation, sedimentation, and filtration. Because precipitates are very slightly soluble, some hardness remains in the water-- usually about 50 to 85 mg/l (as CaCO3).
  • 9. Lime Soda Process……. 1. To precipitate CaCO3 we need to raise the pH to 10.3 with the addition of Lime [Ca(OH)2]. 2. The addition of the OH- will convert HCO3 - to CO3 2-. 3. To precipitate Mg(OH)2 we need to raise the pH to 11 with the addition of Soda ash [ Na2CO3]. This will add the CO3 2- ion needed to react with the remaining Ca2+ 4. Some of the added lime [Ca(OH)2] is consumed to remove CO2 which is necessary to raise the pH. 5. Lime-Soda softening cannot produce water completely free of hardness because of the solubility of CaCO3 and Mg(OH)2, limitations of mixing, and reaction time. 6. Thus, the minimum calcium hardness that can be achieved is 30 mg/L as CaCO3, and the minimum Magnesium hardness that can be achieved is 10 mg/L as CaCO3, this gives a minimum hardness of 40 mg/L as CaCO3. 7. However, treatment is done to provide water with a hardness in the range of 75 to 120 mg/L as CaCO3.
  • 10.
  • 11.
  • 12. CONVENTIONAL LIME-SODA ASH TREATMENT • When water has minimal magnesium hardness, only calcium needs to be removed. Only enough lime and soda ash are added to the water to raise pH to between 10.3 and 10.6, and calcium hardness will be removed from the water (but minimal magnesium hardness will be removed). EXCESS LIME TREATMENT • When magnesium hardness is more than about 40 mg/l as CaCO3, magnesium hydroxide scale deposits in household hot-water heaters operated at normal temperatures of 140 to 150° F. To reduce magnesium hardness, more lime must be added to the water. Extra lime will raise pH above 10.6 to help magnesium hydroxide precipitate out of the water. SPLIT TREATMENT • When water contains high amounts of magnesium hardness, split treatment may be used. Approximately 80 percent of the water is treated with excess lime to remove magnesium at a pH above 11, after which it is blended with 20 percent of the source water. Split treatment can reduce the amount of carbon dioxide required to re- carbonate the water as well as offer savings in lime feed.
  • 13.
  • 14.
  • 15.
  • 16. Excess Lime • An Excess lime beyond the stoichiometric amount is usually added to remove Mg2+ hardness. • The minimum excess lime is usually 20 mg/L as CaCO3, maximum excess lime is 62.5 mg/L as CaCO3 (1.25 meq/L). • Mg2+ in excess of 40 mg/L as CaCO3 is not desired as it forms scale in water heaters. • Mg2+ is expensive to remove, so we only remove Mg2+ in excess of 40 mg/L as CaCO3. • Excess lime (1.25 meq/L) is added to raise the pH so that precipitation of CaCO3 and Mg(OH)2 takes place.
  • 17.
  • 18. Recarbonation •After adding lime and/or soda ash, treated water will generally have a pH greater than 10. •It is necessary to lower the pH to stabilize the water and prevent deposition of carbonate scale on filter sand and distribution piping. •Re-carbonation is the most common process used to reduce pH. •This procedure adds carbon dioxide to water after softening. Generally, enough carbon dioxide is added to reduce the pH of the water to less than 8.7
  • 19.
  • 20. Recarbonation…….  The amount of carbon dioxide added is determined using a saturation index. The Langelier Index (LI) is the most common stabilization index used, but some plants instead use the Rizner Index, (reciprocal of the Langelier Index).  The Langelier Index is expressed as pH of stabilization (pHs) minus actual pH measured (pHs - pH).  Langelier Index (L.I.) = pHs - pH  When the Langelier Index is positive, scaling would occur in pipes whereas corrosion would be promoted if the Langelier index in negative