This shop manual provides information for performing maintenance and repairs on Kawasaki wheel loaders. It contains safety information and outlines the components and systems of the 135ZV-2 wheel loader. Sections include specifications, measurements for performance checks, descriptions and adjustments for chassis components like the linkage pins and center pins, and descriptions of the power systems like the engine, transmission, and radiator mounts. The manual aims to guide repair technicians to correctly diagnose and service the machine.
Kobelco sk380 xdlc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides guidelines and safety precautions for maintenance and repairs of hydraulic excavators. It contains sections on specifications, maintenance procedures, systems overview, disassembly/assembly instructions, troubleshooting, engines, and optional attachment installation. The manual is intended to instruct repair and service technicians on proper procedures. Copyright of the manual belongs to Kobelco Construction Machinery and permission is required for copying or distributing its contents.
This shop manual provides information needed for the disassembly, reassembly, and repair of a Kawasaki 135ZV-2 wheel loader. It includes specifications, tightening torques, and service standards for the chassis, power, hydraulic, brake, and operator station systems. Safety precautions and symbols are defined. The manual instructs technicians on removing and installing major components like the engine, transmission, axles, cylinders, and more. Cautions are provided regarding parts handling and use of sealants or lock agents.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Kawasaki 135 zv wheel loader service repair manual (serial no. 13c 10201 and up)fjjsieskekfmmse
This document provides guidelines for maintaining various components of a machine. It recommends specific lubricants for different parts, including engine oil, transmission fluid, hydraulic fluid, and grease. It lists lubricant change intervals and specifications for coolant mixtures. Safety symbols are defined that will be used in repair manuals. Abbreviations used in manuals are also outlined. Maintaining the proper lubricants and coolant mixtures per these guidelines is important for machine performance and service life.
Kobelco sk270 srlc 5 (na 2018 yu08) hydraulic excavator service repair manualfjsjjekdkme
This document is the shop manual for a hydraulic excavator. It contains outlines, precautions, and general information for repairing and maintaining the excavator. The manual is divided into chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for safety, preparing for disassembly, hydraulic and electrical equipment, and welding repairs. Copyright information is also included.
Kobelco sk230 srlc 5e hydraulic excavator service repair manualfioskdmmd
This document is a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document provides important safety information that should be read and understood before working on the excavator.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00001 ...fjsjjekdkme
This document provides disassembly instructions for the 312C and 312C L excavator final drive, travel motor, and travel counterbalance valve systems. It outlines 17 steps to disassemble the final drive which includes removing covers, plates, gears, and bearings. It also details 13 steps to disassemble the travel motor such as removing piston assemblies, seals, and barrel components. Finally, it lists 15 steps for disassembling the travel counterbalance valve including removing springs, spools, valves, and housings. Personal safety notices are included throughout regarding releasing pressures and contained parts.
Kobelco sk380 xdlc 10 hydraulic excavator service repair manualfjsjjekdkme
This document is a shop manual that provides guidelines and safety precautions for maintenance and repairs of hydraulic excavators. It contains sections on specifications, maintenance procedures, systems overview, disassembly/assembly instructions, troubleshooting, engines, and optional attachment installation. The manual is intended to instruct repair and service technicians on proper procedures. Copyright of the manual belongs to Kobelco Construction Machinery and permission is required for copying or distributing its contents.
This shop manual provides information needed for the disassembly, reassembly, and repair of a Kawasaki 135ZV-2 wheel loader. It includes specifications, tightening torques, and service standards for the chassis, power, hydraulic, brake, and operator station systems. Safety precautions and symbols are defined. The manual instructs technicians on removing and installing major components like the engine, transmission, axles, cylinders, and more. Cautions are provided regarding parts handling and use of sealants or lock agents.
Kobelco sk250 10 hydraulic excavator service repair manualfjsjjekdkme
This document outlines general precautions and guidelines for repairing excavator equipment according to the shop manual. It discusses preparing for disassembly, safety during disassembly and assembly, handling hydraulic and electrical equipment, welding repairs, and environmental issues. The outline notes that the copyright belongs to Kobelco and outlines rules for copying or distributing the manual's contents. It also introduces the international unit system used in specifications.
Kawasaki 90 z6 wheel loader service repair manual (serial no. 90c7 0101 and up)fjsjjekdkme
This document provides specifications and component layout information for a 90Z6 wheel loader.
The specifications section lists operating weights, engine details, dimensions, speeds and other technical specifications for the GSC and LSC models.
The component layout sections include diagrams and lists showing the layout and weights of major components such as the chassis, powertrain, hydraulic, electrical and other systems. Component names, locations and approximate weights are provided.
Kawasaki 135 zv wheel loader service repair manual (serial no. 13c 10201 and up)fjjsieskekfmmse
This document provides guidelines for maintaining various components of a machine. It recommends specific lubricants for different parts, including engine oil, transmission fluid, hydraulic fluid, and grease. It lists lubricant change intervals and specifications for coolant mixtures. Safety symbols are defined that will be used in repair manuals. Abbreviations used in manuals are also outlined. Maintaining the proper lubricants and coolant mixtures per these guidelines is important for machine performance and service life.
Kobelco sk270 srlc 5 (na 2018 yu08) hydraulic excavator service repair manualfjsjjekdkme
This document is the shop manual for a hydraulic excavator. It contains outlines, precautions, and general information for repairing and maintaining the excavator. The manual is divided into chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for safety, preparing for disassembly, hydraulic and electrical equipment, and welding repairs. Copyright information is also included.
Kobelco sk230 srlc 5e hydraulic excavator service repair manualfioskdmmd
This document is a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document provides important safety information that should be read and understood before working on the excavator.
Caterpillar cat 312 c excavator (prefix fds) service repair manual (fds00001 ...fjsjjekdkme
This document provides disassembly instructions for the 312C and 312C L excavator final drive, travel motor, and travel counterbalance valve systems. It outlines 17 steps to disassemble the final drive which includes removing covers, plates, gears, and bearings. It also details 13 steps to disassemble the travel motor such as removing piston assemblies, seals, and barrel components. Finally, it lists 15 steps for disassembling the travel counterbalance valve including removing springs, spools, valves, and housings. Personal safety notices are included throughout regarding releasing pressures and contained parts.
Kobelco sk60 8 hydraulic excavator service repair manualfjsjjekdkme
This document appears to be a shop manual that contains information for maintenance and repair of hydraulic excavators. It includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The document provides safety precautions for repairs and disassembly/assembly. It also includes a table for international unit conversion. The manual is intended as a technical reference for maintenance technicians to perform repairs and find fault equipment.
Kobelco sk330 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that contains specifications, maintenance, system, disassembly, troubleshooting, and engine sections for hydraulic excavator models SK330-10 and SK350LC-10. It provides safety information and precautions for operating and servicing the excavators. The manual outlines general safety messages and contains warnings for working on pressurized systems, lifting heavy components, hot parts, and ensuring all guards are in place before starting work.
New holland e39 bsr mini excavator service repair manualujdjjkkskmme
This document is a service manual for CNH Industrial Italia S.p.A. mini excavators models E35B SR and E39B SR. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, dozer blade and arm, and the platform, cab, bodywork and decals. The manual provides repair and maintenance instructions for qualified dealership personnel and is intended for the personal safety of service technicians.
Kobelco sk85 msr 7 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installing options. The manual provides important safety information and precautions for operating and servicing the excavator.
Kobelco sk260 lc 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for repairs, safety procedures, and the international unit system used. Precautions are provided for disassembling and assembling hydraulic equipment, working with electrical components, handling hydraulic parts, welding repairs, and environmental issues. The outline categorizes the manual into sections covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
Kobelco sk75 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document appears to be a shop manual that provides specifications, maintenance, system, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document emphasizes safety precautions that should be followed when operating or servicing the excavator.
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for disassembling equipment, safety procedures, hydraulic and electrical equipment handling, welding repairs, and international unit systems. The outline covers topics to be included in the manual such as specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
This document is the shop manual for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The manual provides technical information and safety guidelines for repairing and maintaining the excavator. It notes that some content may differ from actual machine configurations depending on country variations. Permission is required to copy, distribute, or reproduce the manual.
Kobelco sk210 lc 10 (for north america) hydraulic excavator service repair ma...fjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a SK210LC-10 hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installation of options. The document emphasizes safety precautions that should be taken when operating or servicing the excavator.
Kobelco sk330 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document provides an outline and safety precautions for repairing hydraulic excavators. It covers general precautions when disassembling and assembling parts, including preparing the work area, using proper safety equipment, and relieving hydraulic pressures. It also outlines international standards for units of measurement. The document is intended to provide technicians with an overview before conducting repairs.
Kobelco sk85 cs 7 hydraulic excavator service repair manualfjjsieskekfmmse
This document appears to be a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains various sections covering the excavator specifications, maintenance procedures, systems, disassembly steps, engine troubleshooting, and installation of optional equipment. The document emphasizes safety precautions that should be followed when operating or servicing the excavator.
Kobelco sk500 lc 10 hydraulic excavator (na 2019) service repair manualfjjsieskekfmmse
This document is the shop manual for repairing and maintaining an excavator. It contains outlines and general precautions for repairs. The manual is divided into 7 chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for preparing for disassembly work, safety during disassembly and assembly, hydraulic equipment, electrical equipment, hydraulic parts, welding repairs, and environmental issues. The copyright of the manual belongs to Kobelco Construction Machinery Co. and permission is required for copying or distributing the manual.
Kobelco sk130 lc 11 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and optional procedures for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document emphasizes safety precautions that should be taken when operating or servicing the excavator.
This shop manual provides information for performing maintenance and repairs on a Kawasaki 60ZV-2 wheel loader. It includes sections on safety procedures, machine components and layout, inspection and maintenance schedules, recommended lubricants, and specifications for bolt tightening torques and other technical values. Technicians should follow the guidelines in this manual to properly diagnose and service the loader. The purpose is to share information that will help ensure correct troubleshooting and quality repair work.
This shop manual provides information for performing maintenance and repairs on a Kawasaki 60ZV-2 wheel loader. It includes sections on safety procedures, machine components and layout, inspection and maintenance schedules, recommended lubricants, and torque specifications for bolts and hoses. The document outlines the loader's front and rear chassis, center pin, engine and powertrain components. It also provides instructions for checking and adjusting linkage pins and center pins. Technicians should follow the guidelines in this manual to properly diagnose and service the loader.
This shop manual provides information needed to perform maintenance and repairs on a Kawasaki 60ZV-2 wheel loader. It includes sections on safety procedures, machine specifications and measurements, functions and structures of components, maintenance and adjustment procedures, and troubleshooting. The manual covers the chassis, power, hydraulic, transmission, brake, and electrical systems. It is intended to help technicians correctly diagnose and repair issues while ensuring worker safety.
This document provides instructions for disassembling and reassembling the key components of a Komatsu 135ZV-2 wheel loader. It begins with general safety information and cautions regarding proper maintenance procedures. The document is organized by component groups, with sections devoted to the chassis group including instructions for removing and installing the deck, fuel tank, hydraulic tank, engine room, ROPS, cab, and floor board. Detailed procedures and torque specifications are provided to guide technicians in properly servicing the vehicle.
This document provides instructions for disassembling and reassembling the key components of a Komatsu 135ZV-2 wheel loader. It begins with general safety information and cautions regarding proper maintenance procedures. The document is organized by component groups, with sections devoted to the chassis group including instructions for removing and installing the deck, fuel tank, hydraulic tank, engine room, ROPS, cab, and floor board. Detailed procedures and torque specifications are provided to guide technicians in properly servicing the vehicle.
Case cx26 b series 2 mini excavator service repair manualufjsekksmemm
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices prevent damage. Notes provide additional clarification. Proper lubrication and maintenance per the operator's manual is stressed to avoid injury. Care is important since service people may be unfamiliar with some systems.
Case cx26 b series 2 mini excavator service repair manualfujsjfkkskem
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices address property damage risks. Proper lubrication and maintenance per the operator's manual is stressed.
Case cx30 b series 2 mini excavator service repair manualdfujsjefjkskemm
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices address property damage risks. Proper lubrication and maintenance per the operator's manual is stressed.
Case cx26 b series 2 mini excavator service repair manualfujsjefjskkem
This document is a service manual that provides information on servicing various components of a CX26B and CX30B Series 2 Mini Excavator, including the engine, hydraulic systems, frames, tracks, electrical systems, booms, buckets, and other parts. The manual contains sections with technical descriptions and exploded diagrams of engine parts like the crankcase, cylinder heads, pistons, and fuel injection system. It also includes sections on servicing hydraulic systems, frames, tracks, electrical components, booms, buckets, and other excavator systems.
Kobelco sk60 8 hydraulic excavator service repair manualfjsjjekdkme
This document appears to be a shop manual that contains information for maintenance and repair of hydraulic excavators. It includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The document provides safety precautions for repairs and disassembly/assembly. It also includes a table for international unit conversion. The manual is intended as a technical reference for maintenance technicians to perform repairs and find fault equipment.
Kobelco sk330 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that contains specifications, maintenance, system, disassembly, troubleshooting, and engine sections for hydraulic excavator models SK330-10 and SK350LC-10. It provides safety information and precautions for operating and servicing the excavators. The manual outlines general safety messages and contains warnings for working on pressurized systems, lifting heavy components, hot parts, and ensuring all guards are in place before starting work.
New holland e39 bsr mini excavator service repair manualujdjjkkskmme
This document is a service manual for CNH Industrial Italia S.p.A. mini excavators models E35B SR and E39B SR. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, dozer blade and arm, and the platform, cab, bodywork and decals. The manual provides repair and maintenance instructions for qualified dealership personnel and is intended for the personal safety of service technicians.
Kobelco sk85 msr 7 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installing options. The manual provides important safety information and precautions for operating and servicing the excavator.
Kobelco sk260 lc 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for repairs, safety procedures, and the international unit system used. Precautions are provided for disassembling and assembling hydraulic equipment, working with electrical components, handling hydraulic parts, welding repairs, and environmental issues. The outline categorizes the manual into sections covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
Kobelco sk75 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document appears to be a shop manual that provides specifications, maintenance, system, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document emphasizes safety precautions that should be followed when operating or servicing the excavator.
This document provides an outline and general precautions for a shop manual. It discusses the copyright of the manual, preparation for disassembling equipment, safety procedures, hydraulic and electrical equipment handling, welding repairs, and international unit systems. The outline covers topics to be included in the manual such as specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures.
This document is the shop manual for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The manual provides technical information and safety guidelines for repairing and maintaining the excavator. It notes that some content may differ from actual machine configurations depending on country variations. Permission is required to copy, distribute, or reproduce the manual.
Kobelco sk210 lc 10 (for north america) hydraulic excavator service repair ma...fjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for a SK210LC-10 hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installation of options. The document emphasizes safety precautions that should be taken when operating or servicing the excavator.
Kobelco sk330 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document provides an outline and safety precautions for repairing hydraulic excavators. It covers general precautions when disassembling and assembling parts, including preparing the work area, using proper safety equipment, and relieving hydraulic pressures. It also outlines international standards for units of measurement. The document is intended to provide technicians with an overview before conducting repairs.
Kobelco sk85 cs 7 hydraulic excavator service repair manualfjjsieskekfmmse
This document appears to be a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains various sections covering the excavator specifications, maintenance procedures, systems, disassembly steps, engine troubleshooting, and installation of optional equipment. The document emphasizes safety precautions that should be followed when operating or servicing the excavator.
Kobelco sk500 lc 10 hydraulic excavator (na 2019) service repair manualfjjsieskekfmmse
This document is the shop manual for repairing and maintaining an excavator. It contains outlines and general precautions for repairs. The manual is divided into 7 chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for preparing for disassembly work, safety during disassembly and assembly, hydraulic equipment, electrical equipment, hydraulic parts, welding repairs, and environmental issues. The copyright of the manual belongs to Kobelco Construction Machinery Co. and permission is required for copying or distributing the manual.
Kobelco sk130 lc 11 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and optional procedures for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document emphasizes safety precautions that should be taken when operating or servicing the excavator.
This shop manual provides information for performing maintenance and repairs on a Kawasaki 60ZV-2 wheel loader. It includes sections on safety procedures, machine components and layout, inspection and maintenance schedules, recommended lubricants, and specifications for bolt tightening torques and other technical values. Technicians should follow the guidelines in this manual to properly diagnose and service the loader. The purpose is to share information that will help ensure correct troubleshooting and quality repair work.
This shop manual provides information for performing maintenance and repairs on a Kawasaki 60ZV-2 wheel loader. It includes sections on safety procedures, machine components and layout, inspection and maintenance schedules, recommended lubricants, and torque specifications for bolts and hoses. The document outlines the loader's front and rear chassis, center pin, engine and powertrain components. It also provides instructions for checking and adjusting linkage pins and center pins. Technicians should follow the guidelines in this manual to properly diagnose and service the loader.
This shop manual provides information needed to perform maintenance and repairs on a Kawasaki 60ZV-2 wheel loader. It includes sections on safety procedures, machine specifications and measurements, functions and structures of components, maintenance and adjustment procedures, and troubleshooting. The manual covers the chassis, power, hydraulic, transmission, brake, and electrical systems. It is intended to help technicians correctly diagnose and repair issues while ensuring worker safety.
This document provides instructions for disassembling and reassembling the key components of a Komatsu 135ZV-2 wheel loader. It begins with general safety information and cautions regarding proper maintenance procedures. The document is organized by component groups, with sections devoted to the chassis group including instructions for removing and installing the deck, fuel tank, hydraulic tank, engine room, ROPS, cab, and floor board. Detailed procedures and torque specifications are provided to guide technicians in properly servicing the vehicle.
This document provides instructions for disassembling and reassembling the key components of a Komatsu 135ZV-2 wheel loader. It begins with general safety information and cautions regarding proper maintenance procedures. The document is organized by component groups, with sections devoted to the chassis group including instructions for removing and installing the deck, fuel tank, hydraulic tank, engine room, ROPS, cab, and floor board. Detailed procedures and torque specifications are provided to guide technicians in properly servicing the vehicle.
Case cx26 b series 2 mini excavator service repair manualufjsekksmemm
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices prevent damage. Notes provide additional clarification. Proper lubrication and maintenance per the operator's manual is stressed to avoid injury. Care is important since service people may be unfamiliar with some systems.
Case cx26 b series 2 mini excavator service repair manualfujsjfkkskem
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices address property damage risks. Proper lubrication and maintenance per the operator's manual is stressed.
Case cx30 b series 2 mini excavator service repair manualdfujsjefjkskemm
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices address property damage risks. Proper lubrication and maintenance per the operator's manual is stressed.
Case cx26 b series 2 mini excavator service repair manualfujsjefjskkem
This document is a service manual that provides information on servicing various components of a CX26B and CX30B Series 2 Mini Excavator, including the engine, hydraulic systems, frames, tracks, electrical systems, booms, buckets, and other parts. The manual contains sections with technical descriptions and exploded diagrams of engine parts like the crankcase, cylinder heads, pistons, and fuel injection system. It also includes sections on servicing hydraulic systems, frames, tracks, electrical components, booms, buckets, and other excavator systems.
Case cx30 b series 2 mini excavator service repair manualfujjsefkskemme
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices prevent damage. Notes provide additional clarification. Proper lubrication and maintenance per the operator's manual is stressed to avoid injury. Care is important since service people may be unfamiliar with some systems.
Case cx30 b series 2 mini excavator service repair manualufjsekksmemm
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices prevent damage. Notes provide additional clarification. Proper lubrication and maintenance per the operator's manual is stressed to avoid injury. Care is important since service people may be unfamiliar with some systems.
Case cx26 b series 2 mini excavator service repair manualjfjkskefksmem
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety instructions are provided, noting that only qualified personnel should perform repairs, and proper procedures must be followed to avoid injury or damage. Personal safety and machine safety are emphasized.
Case cx30 b series 2 mini excavator service repair manualfjjskekksemmm
This service manual provides information on servicing the engine, hydraulic systems, frames, tracks, electrical systems, booms, dippers, buckets, dozer blades, platforms, cabs, bodywork and decals of a CX26B and CX30B Series 2 Mini Excavator. The document contains sections covering the engine including the crankcase, cylinder heads, connecting rods, pistons, crankshaft, fuel system, air intake, turbocharger, cooling system and lubrication system. Additional sections cover the hydraulic systems, frames, tracks, electrical systems, excavator attachments and operator cab/platform.
CASE CX26B Series 2 Mini Excavator Service Repair Manual.pdfhan647runken
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms/dippers/buckets, dozer blade/arm, and platform/cab/bodywork. Safety is emphasized throughout, with warnings regarding only qualified personnel performing repairs using the proper tools and procedures. Personal safety and avoiding damage to the machine are priorities in maintenance and repair.
CASE CX30B Series 2 Mini Excavator Service Repair Manual.pdfhan647runken
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized throughout, including warnings to only have qualified personnel perform repairs using the proper tools and procedures. Personal safety and avoiding damage to the machine are priorities in maintenance and repair.
CASE CX30B Series 2 Mini Excavator Service Repair Manual.pdff7usejkdkdmdmw2
This document is a service manual that provides information on servicing the engine and other components of a mini excavator. It contains sections on the engine, hydraulic systems, frames, tracks, electrical systems, booms, buckets, dozer blades, platforms and safety information. The engine section provides details on the external features of the engine, a static description of key engine technologies and subsections covering the crankcase, cylinder heads, connecting rods, crankshaft and other engine systems.
CASE CX26B Series 2 Mini Excavator Service Repair Manual.pdff7usejkdkdmdmw2
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms/dippers/buckets, dozer blade/arm, and platform/cab/bodywork. Safety is emphasized throughout, with warnings regarding only qualified personnel performing repairs using the proper tools and procedures. Personal safety and avoiding damage to the machine are priorities in maintenance and repair.
CASE CX26B Series 2 Mini Excavator Service Repair Manual.pdfjnjn9464773
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms/dippers/buckets, dozer blade/arm, and platform/cab/bodywork. Safety is emphasized throughout, with warnings regarding only qualified personnel performing repairs using the proper tools and procedures. Personal safety and avoiding damage to the machine are priorities in maintenance and repair.
CASE CX30B Series 2 Mini Excavator Service Repair Manual.pdfjnjn9464773
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms/dippers/buckets, dozer blade/arm, and platform/cab/bodywork. Safety is emphasized throughout, with warnings regarding only qualified personnel performing repairs using the proper tools and procedures. Personal safety and avoiding damage to the machine are priorities in maintenance and repair.
CASE CX30B Series 2 Mini Excavator Service Repair Manual.pdff8usejdkdmmd1
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized throughout, including warnings to only have qualified personnel perform repairs using the proper tools and procedures. Personal safety and avoiding damage to the machine are priorities in maintenance and repair.
Similar to Kawasaki 135 zv 2 wheel loader service repair manual (serial no. 13c1-5301 and up) (20)
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2. Installing the camshaft by carefully lowering it into place while ensuring proper timing marks are aligned.
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Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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2. WARNING
BATTERY WARNING
CALIFORNIA PROPOSITION 65
Battery posts, terminals and related accessories contain
lead and lead compounds, chemicals known to the
State of California to cause cancer and reproductive harm.
WASH HANDS AFTER HANDLING !
CALIFORNIA
Proposition 65 warning
Diesel engine exhaust and some of its constituents are known to the
State of California to cause cancer, birth defects, and other reproductive harm.
"Perchlorate Material special handling may apply,
See www.dtsc.ca.gov/hazardouswaste/perchlorate."
Applicable parts : MCU (Machine Control Unit)
Applicable state : California
3. 93217-00111
January 2009
Foreword
To ensure good machine performance, reduce failures or problems, and prolong the service life of each component,
it is necessary to operate the machine as is directed in the Operator and Maintenance Manual.
To effectively diagnose and repair the machine, it is important to follow the guidelines laid out in this Shop Manual.
General Information
Functions and structure
For the engine, refer to the engine Shop Manual provided by the engine manufacturer.
The purpose of this manual is to provide information on the product and the correct maintenance and repair meth-
ods. Please read this manual to ensure correct troubleshooting and good repair service.
This manual will be periodically reviewed and revised for more satisfactory content. If you have any opinion or
requests, please inform us.
4. Safety Symbols
An accident may occur if you disregard safety rules.
In this manual, several expressions are used according to levels of danger for inspection and repair work as shown
below. Read the work procedures and cautions described in this manual, and take preventive measures against
possible problems before starting service work.
We cannot predict all possible accidents or incidents that may occur during service work. Therefore, an accident that
is not specifically mentioned in this manual may occur. To protect yourself from all accidents, be careful when doing
service work.
DANGER
This danger symbol identifies special warnings or
procedures which, if not strictly observed, will result
in death or serious injury.
WARNING
This warning symbol identifies special warnings or
procedures which, if not strictly observed, could result
in death or serious injury.
CAUTION
This caution symbol identifies special instructions or
procedures which, if not strictly observed, may result
in minor or moderate injury.
IMPORTANT
This important symbol identifies special instructions
or procedures which, if not correctly followed, may
result in serious machine damage.
5. CONTENTS
135ZV-2 General Information ................................................................................................................................ 00-1
How to Use Manual ........................................................................................................................................... 00-2
Safety precautions ...................................................................................................................................... 00-2
Symbols ...................................................................................................................................................... 00-3
Outline ............................................................................................................................................................... 00-4
Layout of main components ........................................................................................................................ 00-4
Inspection and maintenance table .............................................................................................................. 00-5
Recommended lubricants ........................................................................................................................... 00-8
Coolant ....................................................................................................................................................... 00-9
Lubrication chart ....................................................................................................................................... 00-10
Weight of main components ......................................................................................................................00-11
Bolt tightening torque ................................................................................................................................ 00-12
Hose band tightening torque ..................................................................................................................... 00-16
Liquid gasket and screw lock agent .......................................................................................................... 00-17
Cautions regarding welding repair service ................................................................................................ 00-19
Hydraulic Pressure Test Kit ............................................................................................................................. 00-21
135ZV-2 Measurement for Performance Check ................................................................................................... 03-1
Cautions on Safety ............................................................................................................................................ 03-2
Standard Measurement Values for Performance Check ................................................................................... 03-3
135ZV-2 Function & Structure Chassis Group ...................................................................................................... 12-1
Front Chassis .................................................................................................................................................... 12-2
Loading linkage ........................................................................................................................................... 12-2
Loading linkage pin ..................................................................................................................................... 12-4
Rear Chassis .................................................................................................................................................... 12-5
Fuel tank ..................................................................................................................................................... 12-5
Floor board mount ....................................................................................................................................... 12-6
Center Pin ......................................................................................................................................................... 12-7
Upper center pin ......................................................................................................................................... 12-7
Lower center pin ......................................................................................................................................... 12-8
Dust seal ..................................................................................................................................................... 12-9
6. 135ZV-2 Check & Adjustment Chassis Group ...................................................................................................... 13-1
Linkage Pin ....................................................................................................................................................... 13-2
Liner ............................................................................................................................................................ 13-2
Center Pin ......................................................................................................................................................... 13-6
Adjusting shim ............................................................................................................................................. 13-6
Installing bearing cover ............................................................................................................................... 13-6
Installing bearing outer ring ......................................................................................................................... 13-7
135ZV-2 Function & Structure Power Group ........................................................................................................ 22-1
Power Line ........................................................................................................................................................ 22-2
Engine / Transmission ....................................................................................................................................... 22-3
Engine mount .............................................................................................................................................. 22-3
Transmission mount .................................................................................................................................... 22-4
Radiator ............................................................................................................................................................. 22-5
Radiator mount ........................................................................................................................................... 22-6
T/C cooler mount ........................................................................................................................................ 22-7
Propeller Shaft .................................................................................................................................................. 22-8
First propeller shaft assembly ..................................................................................................................... 22-9
Second propeller shaft assembly .............................................................................................................. 22-10
Third propeller shaft assembly ...................................................................................................................22-11
Axle Assembly ................................................................................................................................................. 22-12
Axle Support .................................................................................................................................................... 22-14
Differential Gear .............................................................................................................................................. 22-16
Conventional type ..................................................................................................................................... 22-16
Function of differential gear ...................................................................................................................... 22-18
Operation of differential gear .................................................................................................................... 22-18
135ZV-2 Check & Adjustment Power Group ......................................................................................................... 23-1
Engine ............................................................................................................................................................... 23-2
Measuring engine speed ............................................................................................................................. 23-2
Measuring engine oil pressure .................................................................................................................... 23-2
Propeller Shaft .................................................................................................................................................. 23-3
Propeller shaft phase .................................................................................................................................. 23-3
Second propeller shaft alignment ............................................................................................................... 23-3
Tightening torque ........................................................................................................................................ 23-4
7. Axle ................................................................................................................................................................... 23-5
Axle ............................................................................................................................................................. 23-5
Differential gear adjustment procedure ....................................................................................................... 23-7
135ZV-2 Function & Structure Torque Converter and Transmission Group ......................................................... 32-1
Torque Converter .............................................................................................................................................. 32-2
Torque converter structure .......................................................................................................................... 32-3
Power flow path .......................................................................................................................................... 32-3
Torque multiplication ................................................................................................................................... 32-3
Lock-up clutch function (only forward) ........................................................................................................ 32-4
Torque Converter Gear Pump ........................................................................................................................... 32-5
Gear pump specifications ........................................................................................................................... 32-5
Transmission ..................................................................................................................................................... 32-6
Clutch combination ..................................................................................................................................... 32-7
Planetary gear ............................................................................................................................................. 32-7
Shift lever position ....................................................................................................................................... 32-7
Downshift button operation ......................................................................................................................... 32-7
Gear train and number of teeth ................................................................................................................... 32-8
Clutch Pack ..................................................................................................................................................... 32-13
Power Flow Path in the Transmission ............................................................................................................. 32-14
Hydraulic System Diagram ............................................................................................................................. 32-18
Hydraulic Circuit Diagram ............................................................................................................................... 32-19
Oil Flow ........................................................................................................................................................... 32-21
Oil flow in torque converter line ................................................................................................................. 32-21
Oil flow in transmission line ....................................................................................................................... 32-21
T/C and T/M Oil Circulation ............................................................................................................................. 32-24
Modulator Valve Unit ....................................................................................................................................... 32-25
Interior schematic (not exact representation) ............................................................................................ 32-26
Modulation Mechanism ............................................................................................................................. 32-27
Modulator valve operation ......................................................................................................................... 32-28
Control Valve Assembly .................................................................................................................................. 32-29
Clutch solenoid valve assembly ................................................................................................................ 32-30
Clutch valve assembly .............................................................................................................................. 32-33
Check valve assembly .............................................................................................................................. 32-34
Lock-up clutch solenoid valve ................................................................................................................... 32-35
8. Accumulator assembly .............................................................................................................................. 32-36
135ZV-2 Check & Adjustment Torque Converter and Transmission Group ......................................................... 33-1
Measuring Clutch Oil Pressure ......................................................................................................................... 33-2
Priority valve adjusting procedure ............................................................................................................... 33-3
135ZV-2 Function & Structure Hydraulic Group .................................................................................................... 42-1
Flushing Hydraulic Circuit ................................................................................................................................. 42-2
Purpose of flushing ..................................................................................................................................... 42-2
Cautions on Hydraulic Parts Replacement ....................................................................................................... 42-3
Hydraulic Circuit Symbols ................................................................................................................................. 42-4
Hydraulic lines ............................................................................................................................................. 42-4
Pumps & motors ......................................................................................................................................... 42-4
Cylinders ..................................................................................................................................................... 42-4
Operation methods ..................................................................................................................................... 42-5
Pressure control valve ................................................................................................................................ 42-5
Flow control valve ....................................................................................................................................... 42-5
Directional control valve .............................................................................................................................. 42-6
Check valve ................................................................................................................................................ 42-6
Miscellaneous hydraulic symbols ................................................................................................................ 42-7
Hydraulic System Operation ............................................................................................................................. 42-8
Hydraulic system operation outline ............................................................................................................. 42-8
Layout of Hydraulic Units ................................................................................................................................ 42-10
Hydraulic Tank ..................................................................................................................................................42-11
Hydraulic tank breather valve (tank cap) ................................................................................................... 42-12
Hydraulic tank sub tank ............................................................................................................................. 42-13
Hydraulic tank suction filter ....................................................................................................................... 42-14
Hydraulic tank return filter ......................................................................................................................... 42-15
Hydraulic tank specifications ..................................................................................................................... 42-16
Hydraulic oil level check ............................................................................................................................ 42-17
Hydraulic Pump ............................................................................................................................................... 42-18
Steering pump (K3V) ................................................................................................................................. 42-19
Loading pump (K5V) ................................................................................................................................. 42-25
Triple pump ............................................................................................................................................... 42-26
Hydraulic pump principle ........................................................................................................................... 42-27
15. 00-1
135ZV-2 General Information
135ZV-2 General Information
How to Use Manual................................................. 00-2
Outline..................................................................... 00-4
Hydraulic Pressure Test Kit ..................................... 00-21
16. 00-2
135ZV-2 General Information
How to Use Manual
How to Use Manual
Safety precautions
The most important point in providing repair service is
safety. To ensure safety, observe the general cautions
described below.
- This manual is intended for properly trained and
equipped service technicians.
- Any work on the machine must be performed by the
trained personnel only.
- Carefully read this manual to thoroughly understand
the operation method before you operate or repair
the machine.
- Be sure to wear appropriate clothes and protectors,
such as safety boots, hard hat and goggles.
- Place the machine on level and solid ground, and
place chocks against the wheels to prevent move-
ment.
- Remove the cable from the battery before starting
the service work, and attach a "DO NOT OPER-
ATE!" tag to the steering wheel.
- Be sure to release the internal pressure before you
remove a pipe, such as the hydraulic oil, air, or
engine coolant pipe.
- Be sure to apply the articulation stopper before start-
ing work.
- While supporting the bottom of the chassis using a
jack, be sure to support the chassis using the blocks.
- When the boom or bucket is raised or when a unit is
lifted by a crane, be sure to place a stand or ade-
quate cribbing under the unit to prevent unexpected
dropping.
- Do not start to work in an enclosed area if adequate
ventilation is not provided.
- To remove a heavy unit (20 kgf (40 lbs) or more), be
sure to use a crane or other lifting device.
- Just after stopping operation, be careful not to
directly touch a hot component. You may get burned.
- Contact tire manufacturer's local dealer for tire ser-
vicing and changing.
- Always store the tools in good condition, and use
them properly.
- Keep the work area clean. Clean up spills immedi-
ately.
- Avoid the use of flammable solvents and cleaners.
- When working outdoors keep work areas, ladders,
steps, decks and work platforms clear of snow, ice,
and mud.
- Use safe work platforms to reach higher areas of the
machine.
- Any technician that operates a refrigerant recovery
and recycling machine must first be certified through
an EPA approved testing program.
More information is available at http://www.epa.gov/
ozone/title6/608/technicians/608certs.html.
IMPORTANT
If a battery terminal is removed from a machine in
less than 30 seconds after the key is put into the
“OFF” position, it can corrupt the ECM program,
which can disable the engine. Always wait 1 full
minute to be sure to be past this “write to memory
function” prior to removing battery terminals.
17. 00-3
135ZV-2 General Information
How to Use Manual
Symbols
For safe and effective service work, the following sym-
bols are used for notes and useful information in this
manual.
Abbreviation
To save space, abbreviations are used in sentences. To understand the contents of this manual, refer to the follow-
ing abbreviation list. Additional abbreviations are listed on page 92-16.
Symbol Item Description
Reference
Shows the condition or procedure that will be useful
or efficient in doing service work.
Weight
Shows the weight of a part or unit. The weight
should be considered in selecting wire rope or cable
for slinging work or determining the working pos-
ture.
Tightening
torque
Shows the tightening torque of a section that should
be carefully tightened during assembly work.
Coating
Shows the type of coating or adhesive and the coat-
ing section.
Oil or
water
supply
Shows the oil or water supply port and the refill
amount.
Drainage
Shows the oil or water drain port and the drain
amount.
IMPORTANT
If the specified conditions are not satisfied or the specified procedure is not
observed, there is a strong possibility that the product will be damaged or the per-
formance of the product will be reduced.
The message shows the preventive measures.
E/G ........... Engine
T/C ........... Torque converter
T/M ........... Transmission
SOL ........... Solenoid valve
SW ........... Switch
F ........... Front or Forward
A/M ........... Auto/Manual
B ........... Battery
R ........... Rear or Reverse
RH ............Right hand side
LH ............Left hand side
H ............High
L ............Low
GND............Ground
OPT ............Option
Assy ............Assembly
1st ............1st speed
2nd ............2nd speed
3rd ............3rd speed
4th ............4th speed
M/C ............Machine
min-1
............RPM
ELS ............Efficient loading system
MODM ........Machine operation diag-
nostic module
MCU ...........Machine control unit
19. 00-5
135ZV-2 General Information
Outline
Inspection and maintenance table
Refer to Operation & Maintenance Manual for mainte-
nance procedures.
IMPORTANT
Severe application require more frequent mainte-
nance.
Severe conditions include heavy dust, extremely
abrasive material, caustic chemicals, exremely wet
conditions or abnormally hot or cold ambient temper-
atures.
: First time replacement or cleaning only
Section Item for check
Operating hours
When
Required
10 50 250 500 1000 2000
Engine
Check Engine Oil Level
Check Engine Coolant Level
Check Warning Lamps
Check Exhaust Gas
Drain Water and Sediment from Fuel Filters
Check Fuel Level
Drain Water and Sediment from Fuel Tank
Check and Adjust Belt Tension
Replace Engine Oil Filter Cartridges
Clean Crankcase Breather Tube
Check Air Intake System
Replace DCA4 Coolant Filter Cartridges
Replace Fuel Filters
Replace Engine Oil
Clean Fuel Prefilter
Check Engine Compression Pressure
Check Injection Pressure
Check and Adjust Injection Timing
Clean Fuel Tank
Check and Adjust Valve Lash Clearance
Check Vibration Damper
Greasing (Engine Trunnion Mount)
Clean or Replace Air Cleaner Element
Clean Radiator/Air cooler/Hydraulic oil cooler Fins
Clean or Replace Air Cleaner Element After six cleanings or once a year
Replace Coolant Every 2 years or 3000 hours
20. 00-6
135ZV-2 General Information
Outline
: First time replacement or cleaning only
Section Item for check
Operating hours
When
Required
10 50 250 500 1000 2000
Transmission
& Torque
Converter
Check Transmission Oil Level
Replace Transmission Oil Filter Elements
Replace Transmission Oil Filter
Replace Transmission Oil
Check and Replace Transmission and Torque Converter
Breather Element
Axle system
Check Tire for Damage, Deformation and Wear
Greasing (Axle support)
Check Tire Air Pressure
Check Differential Gear Oil
Check Planetary Gear Oil
Check Tightness of Wheel Bolts
Greasing (Front Differential)
Greasing (Rear Differential)
Greasing (1st Propeller Shaft)
Greasing (2nd Propeller Shaft)
Greasing (3rd Propeller Shaft)
Replace Differential Gear Oil
Replace Planetary Gear Oil
Steering system
Check Steering Wheel Operation
Greasing (Steering Cylinder)
Brake system
Check Service Brake Operation
Check Parking Brake Operation
Check Brake Accumulators
Clean Filter for Brake Line
Loading system
Check Hydraulic Oil Level
Greasing
Replace Hydraulic Oil Return Filter
Replace Filter in the Hydraulic Tank Cap
Replace Hydraulic Oil
Replace Bucket Teeth
21. 00-7
135ZV-2 General Information
Outline
: First time replacement or cleaning only
Section Item for check
Operating hours
When
Required
10 50 250 500 1000 2000
Chassis
Adjust and Check Rear View Mirrors
ROPS (Roll Over Protective Structure)
Greasing (Center Pin)
Check and/or Replace Seat Belt
Check Windshield Washer Fluid
Electrical
system
Check Monitor Panel Operation
Check Horn Operation
Check Back-up Alarm Operation
Check Wiring Harnesses
Check Battery Electrolyte Level
Check or Replace Fuses
Air Conditioner
Check and Adjust Air Conditioner Belt
Clean Air Conditioner and Heater Filter Element
Check Air Conditioner Refrigerant
Replace Air Conditioner Filter Elements
Clean Air Conditioner Condenser
Replace Air Conditioner Receiver Dryer Every 3 years or 6000 hours
Others Walk-Around Inspection
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23. 00-8
135ZV-2 General Information
Outline
Recommended lubricants
Refill capacity
(Approximate)
Kind of Oil
Ambient Temperature
Change Interval
(Hours)
Engine
142 liter
(37.5 gal)
Engine oil
(CH4)
∗2
500
Transmission
200 liter
(52.8 gal)
ATF
Engine oil (CD)
Mobil TRANS HD-10
Valvoline DT10
1,000
Hydraulic &
Brake system
720 liter
(190.2 gal)
∗1
[310 liter refill
(81.9 gal)]
∗3
Engine oil (CD)
2,000
Differential &
Planetary
Front:
317 liter (83.7 gal)
Rear:
317 liter (83.7 gal)
Gear Lubricant 2,000
Fuel tank
1050 liter
(277.4 gal)
Diesel fuel daily
Note: ∗1 shows "Hydraulic tank oil capacity at level gauge center."
-30ºC -20 -10 0 10 20 30
-22ºF -4 14 32 50 68 86
40
104
SAE10W-30
SAE10W
SAE15W-40
SAE10W
Mobil TRANS HD-10
Valvoline DT10
Multi-Purpose ATF
SAE10W
Mobil TRANS HD-50
Valvoline DT50
Mobil TRANS HD-50
ASTM D975 No.2
ASTM D975 No.1
Engine Use oil that meets engine oil classification API CH4 or CG4.
∗2. Change engine oil every 250 hours unless CH4 is used.
Engine oil drain intervals need to be reduced by 50 % when fuel sulfur content exceeds
0.5 %.
Transmission Use engine oil classification API CD, SAE 10W
Use Mobil TRANS HD-10, Valvoline DT10 or equivalent.
Multi-purpose Automatic Transmission Fluid.
Never mix engine oil, Mobil TRANS HD-10, Valvoline DT10 and/or ATF.
TO-4 SAE30W or SAE15W-40 engine oil can be used for the machines operating in high
ambient temperatures.
Hydraulic &
Brake System
Use engine oil classification SAE 10W.
Use industrial-type hydraulic oils which are certified by suppliers having anti-wear, anti-foam,
anti-rust and anti-oxidation additive properties for heavy duty use.
Never mix engine oil and hydraulic oil.
∗3. In a case that fire-resistant fluid is used in the hydraulic circuit, replace hydraulic pump
every 6,000 hrs operation.
Differential &
Planetary
Use Mobil TRANS HD-50, Valvoline DT50 or equivalent with 5 % "Antichatter" additive or
friction modifier.
Lubricating Grease Use multipurpose-type EP/MOLY grease for most applications.
NLGI NO.2 grease is suitable for most temperatures.
NLGI NO.1 or NO.0 grease for extremely low temperature.
Use lithium base grease for a needle bearing.
24. 00-9
135ZV-2 General Information
Outline
Coolant
Coolant specification
The machine is originally filled with Long Life Coolant
(non-Amin type ethylene glycol) which need not be
replaced for the first two years or 3,000 hours.
Do not use Amin type Long Life Coolant in cooling sys-
tem. It may cause a corrosion against radiator or heater
core.
If standard antifreeze (not Long Life Coolant) is used for
the replacement, it should be replaced every six
months.
Recommended mixture of antifreeze
- Too much antifreeze in the coolant mixture may
cause engine overheating.
Keep 33 % antifreeze mixture (same as the mixture
for a minimum ambient temperature of -15ºC (5ºF)) if
the engine overheats in a high ambient temperature.
- Do not use hard water or water with high levels of
calcium and magnesium ions as the coolant water.
Expected Minimum
Ambient Temperature
-35ºC
(-31ºF)
-30ºC
(-22ºF)
-25ºC
(-13ºF)
-20ºC
(-4ºF)
-15ºC
(5ºF)
Pure
Water
liter
(gal)
127
(33.5)
140
(37)
154
(40.7)
167
(44.1)
181
(47.8)
Antifreeze
liter
(gal)
143
(37.8)
130
(34.3)
116
(30.6)
103
(27.2)
89
(23.5)
Mixture Ratio (%) 53 48 43 38 33
IMPORTANT
Do not mix different brands of antifreeze because
they each contain special additives.
Careless mixing often diminishes the effect of these
additives and causes packing damage or water leak-
age.
25. 00-10
135ZV-2 General Information
Outline
Lubrication chart
44794-23030
135V2U00001
G
G
G
G
G
G
G
G
GO GO
GO
EO
EO
GO
HO
HO TO
TO
G G
G
G
DIFF &
GEAR BOX HYD. TANK
DIFF &
GEAR BOX
TRANSMISSION
LINK SYSTEM
BUCKET
PROPELLER SHAFT
EVERY 2000Hr
EVERY 1000Hr
EVERY 500Hr
EVERY 250Hr
EVERY 50Hr
EVERY DAY
AXLE
SUPPORT
CENTER PIN (LOWER)
DIFF
STEERING CYL.
LINK SYSTEM
DIFF
PROPELLER SHAFT
ENGINE OIL PAN
CENTER PIN (UPPER)
TRUNNION
MOUNT
Grease point
Check and add if necessary
Oil replacement
G
Multipurpose grease
GO
Gear oil
EO
Engine oil
HO
Engine oil
TO
Engine oil