IoT’s impact on products
design and innovation
Angel L Blanco Díaz
angel.blanco@samurai-consultants.com
• What new brings IoT for product development?
• How to leverage on it?
• Why Aras?
• Aras references
What is about Internet of Things?
Intelligent products connected
Product
Complexity
Time
Mechanical – 2D
Electrical
Electronic
Software
Systems
IoT:
Connected
SE/MBSE
Product
as a
Service
Mechatronics
Mechanical – 3D
IoT
Ports
Antenna
Protocols
Physical
Smart
Devices
Mechanics
Electric
Microprocessors
Storage
Sensors
Software
Intelligent product
Connectivity
• Potentials:
• New functionalities
• Greater reliability
• Capabilities beyond traditional
product boundaries
• New challenges:
• How to create and capture value
• How utilize and manage the huge
amount of new data
Risks:
• Managing design integrity
As role of software increases
• Coordinating outsourced activities
Avoiding conflicts in design/manufacture/support
• Ensuring operational safety
Maintaining context for IoT data and connected
products
• Managing compliance
Conforming to regulations, managing risks and
liability
As complexity increases - are we losing control?
New opportunities and risks
IoT data generation and utilization
Network
Communication
Product CloudData Analytics
Feedback to engineering
Concept Development Manufacturing Service
Concept Development Manufacturing Service
Network
Communication
Product Cloud
Feedback to engineering
Change Impact Traceability
Configurator ERP MES MRO
Data Analytics
Digital Transformation
use of technology to radically improve performance
Feedback Architecture
Digital Twin
Concept Development Manufacturing Service
Feedback to engineering
Configurator ERP MES MRO
PDM and Authoring Tools
Feedback Architecture
Digital Twin and Digital Thread
Concept Development Manufacturing Service
Feedback to engineering
Change Impact Traceability
Configurator ERP MES MRO
PDM and Authoring Tools
(*) Source: GatePoint research Jan 2016
www.gatepointresearch.com/resources/
Legacy PLM has failed to meet the vision
Hard to Implement, Difficult to Upgrade
• Legacy PLM systems were never designed to
flexible manage hw, electronic and sw.
– 84% of global manufacturers do nost use their PLM system
for more tan one engineering discipline (*)
– 53% say that PLM do not enable colaboration across
disciplines
• Legacy PLM systems are dificult to implement,
change and upgrade
– Over a third of current PLM (PDM) implementations have
more than 3 years of development remaining (*)
• As a result most product companies fails to use
PLM as strategic business approach
– End up with mere CAD files silos that complement with
spreadsheets to share info across disciplines
Years to complete implementation
of current PLM Solution
Commons PLM problems
experienced
Business of Engineering
ERP
PDM
 Finance
 Purchasing
 Materials
 3D CAD
 Simulation
 ?
Business of
Engineering
Industry 4.0
Additive Mfg
Connected
Car
Engineering
Change
Compliance
Embedded
Software
IoT
BOM
Variants and
OptionsMfg Process
Planning
Continuous
Improvements
MBSEElectronics
Lean
MRO
Reality check
ERP
PDM
 Finance
 Purchasing
 Materials
 3D CAD
 Simulation
 ?
Business of
Engineering
Business of Engineering
ERP
PDM
 Control finance, material purchase, inventory control
 Balance Sheet integrity to GAAP standards
 Flexibility and change do not lead to data integrity
 Specialist user community
 Control 3D CAD file Configurations
 Maintain Design Integrity over decades
 Flexibility and change risk breaking the 3D CAD models
 Specialist user community
 Global users, casual users, non-employee users
 Everything changes, all the time
 Process centric, highly collaborative
 Key driver for competitive advantage
Industry 4.0
Additive Mfg
Connected
Car
Engineering
Change
Compliance
Embedded
Software
IoT
BOM
Variants
and
Options
Mfg Process
Planning
Continuous
Improvements
MBSEElectronics
Lean
MRO
Business of Engineering
ERP
PDM
 Control finance, material purchase, inventory control
 Balance Sheet integrity to GAAP standards
 Flexibility and change do not lead to data integrity
 Specialist user community
 Control 3D CAD file Configurations
 Maintain Design Integrity over decades
 Flexibility and change risk breaking the 3D CAD models
 Specialist user community
 Global users, casual users, non-employee users
 Everything changes, all the time
 Process centric, highly collaborative
 Key driver for competitive advantage
Data model and
application architecture
do matter:
ARAS PLM Platform
PTC
Autodesk
Aras
Siemens
Dassault
Product Engineering
Document
Express DCOExpress ECO
Mfg. Part
ECN ECR PR
Product
Program
Simple ECO Simple MCO
Part CAD Doc
Program
Management
Mfg.Vendor
CustomerProject
2011
Product Engineering
Document
Express DCOExpress ECO
Mfg. Part
ECN ECR PR
Product
Program
Simple ECO Simple MCO
Part CAD Doc
Program
Management
Req’t
Mgmt
Mfg.Vendor
CustomerProject
Req’t Doc
2012
Product Engineering
Document
Express DCOExpress ECO
Mfg. Part
ECN ECR PR
Product
Program
Simple ECO Simple MCO
IPRMPR
Part CAD Doc
Program
Management
Component
Engineering
Req’t
Mgmt
Mfg.Vendor
CustomerProject
Req’t Doc
2013
Product Engineering
Document
Express DCOExpress ECO
Mfg. Part
ECN ECR PR
Product
Program
Simple ECO Simple MCO
IPRMPR
Part CAD Doc
Program
Management
Component
Engineering
Req’t
Mgmt
Mfg.Vendor
CustomerProject
Req’t Doc
2014
Product Engineering
Document
Express DCOExpress ECO Express EDR
Mfg. Part
ECN ECR PR
Product
Program
Simple ECO Simple MCO
IPRMPR
Graphic
Part CAD Doc
Program
Management
Component
Engineering
Technical Documentation
Req’t
Mgmt Quality Management
System
Quality
Planning
Mfg.Vendor
CustomerProject
Req’t Doc
DQD PQD
Tech Doc
2015
Product Engineering
Document
Express DCOExpress ECO Express EDR
Mfg. Part
ECN ECR PR
Product
Program
Simple ECO Simple MCO
IPRMPR
SkillMachineToolGraphic
Part CAD Doc
Program
Management
Component
Engineering
Technical Documentation
Req’t
Mgmt Quality Management
System
Manufacturing Process Planning
Quality
Planning
Mfg.Vendor
CustomerProject
Req’t Doc
DQD PQD
Process PlanTech Doc
2016
Product Engineering
Document
Express DCOExpress ECO Express EDR
Mfg. Part
ECN ECR PR
Product
Program
CAP
Simple ECO Simple MCO
IPRMPR
SkillMachineToolGraphic
Audit
NCR Hold
Stop Ship
RCADeviation
Rework
Waiver
Purge
Part CAD Doc
Program
Management
Component
Engineering
Technical Documentation
Req’t
Mgmt Quality Management
System
Manufacturing Process Planning
Quality
Planning
Quality
Systems
Mfg.Vendor
CustomerProject
Req’t Doc
DQD PQD
Process PlanTech Doc
2016
Product Engineering
Document
Express DCOExpress ECO Express EDR
Mfg. Part
ECN ECR PR
Product
Program
CAP
Simple ECO Simple MCO
IPRMPR
SkillMachineToolGraphic
Audit
NCR Hold
Stop Ship
RCADeviation
Rework
Waiver
Purge
Part CAD DocFunction Logical
Program
Management
Component
Engineering
Technical Documentation
Req’t
Mgmt
Systems
Engineering Quality Management
System
Manufacturing Process Planning
Quality
Planning
Quality
Systems
Mfg.Vendor
Customer
Simulation
Project
Req’t Doc
DQD PQD
Process PlanTech Doc
2017
Maint, Repair &
Overhaul
MachineTool
Product Engineering
Document
Express DCOExpress ECO Express EDR
Mfg. Part
ECN ECR PR
Product
Program
CAP
Simple ECO Simple MCO
IPRMPR
SkillMachineToolGraphic
Audit
NCR Hold
Stop Ship
RCADeviation
Rework
Waiver
Purge
Part CAD DocFunction Logical
Program
Management
Component
Engineering
Technical Documentation
Req’t
Mgmt
Systems
Engineering Quality Management
System
Manufacturing Process Planning
Quality
Planning
Quality
Systems
Mfg.Vendor
Customer
Simulation
Project
Req’t Doc
DQD PQD
Process PlanTech Doc
Business
Engineering
of
• Aras Innovator is a single integrated environment
• All applications run inside the same platform
• It is purpose-built, not grown through acquisition
• This maximizes performance and usability
Platform
Platform
Data Logic M O D E L I N G E N G I N E Process UX
MODELING ENGINE
• All Applications are built
and modified using
Modeling
• Modify Aras Applications to
your needs, or build your
own
• All modifications are
preserved through
upgrades
S E R V I C E S
Data Logic M O D E L I N G E N G I N E Process UX
A C C E S S V I S U A L C O L L A B O R A T I O N L I F E C Y C L E
R E P O R T I N G V A U L T C O N F I G U R A T I O N
F E D E R A T I O N E N T E R P R I S E S E A R C H C L A S S
V A R I A N T S E F F E C T I V I T Y W O R K F L O W
Platform
SERVICES
• Common facilities which
support all Applications
• Generic design provides
flexibility
• Basis of backbone
connectivity
S E R V I C E S
Data Logic M O D E L I N G E N G I N E Process UX
A C C E S S V I S U A L C O L L A B O R A T I O N L I F E C Y C L E
R E P O R T I N G V A U L T C O N F I G U R A T I O N
F E D E R A T I O N E N T E R P R I S E S E A R C H C L A S S
V A R I A N T S E F F E C T I V I T Y W O R K F L O W
Platform
CLIENTS
• Accessed through web
services
• Web client is 100%
HTML5, no plug-ins
• Task-specific
connectors and mobile
apps
WEB CLIENTS MOBILE APPSCONNECTORS
MCAD ECAD
SDM PDM
W E B S E R V I C E S
S E R V I C E S
Data Logic M O D E L I N G E N G I N E Process UX
A C C E S S V I S U A L C O L L A B O R A T I O N L I F E C Y C L E
R E P O R T I N G V A U L T C O N F I G U R A T I O N
F E D E R A T I O N E N T E R P R I S E S E A R C H C L A S S
V A R I A N T S E F F E C T I V I T Y W O R K F L O W
Platform
WEB CLIENTS MOBILE APPSCONNECTORS
MCAD ECAD
SDM PDM
W E B S E R V I C E S
Business Applications
within a
Common Platform
is the best way to achieve
the
Connectivity
necessary to support
traceability for the
Digital Thread
Last ARAS references
Aras in Action
• Strategic partner agreement
• Enterprise-wide engineering business processes
• Engineering, manufacturing, test, quality
• 30,000+ users
Why Aras?
• Out-of-box functional coverage
• Open architecture & ease of integration
• High-end data modeling “on the fly”
• Upgrades with services including customizations
• Long term viability and TCO
source: airbus
Airbus PLM Light Assesment Summary
Source: Airbus presentation at ACE 2015
“Greenhouse for rapid prototyping”
leveraging ARAS agile development facilities
Source: Airbus presentation at ACE 2016
www.aras.com angel.blanco@samurai-consultants.com
¿Cómo continuar?
Gracias

IoT's impact on products design and innovation - LibreCon 2016

  • 1.
    IoT’s impact onproducts design and innovation Angel L Blanco Díaz angel.blanco@samurai-consultants.com
  • 2.
    • What newbrings IoT for product development? • How to leverage on it? • Why Aras? • Aras references
  • 3.
    What is aboutInternet of Things? Intelligent products connected Product Complexity Time Mechanical – 2D Electrical Electronic Software Systems IoT: Connected SE/MBSE Product as a Service Mechatronics Mechanical – 3D IoT Ports Antenna Protocols Physical Smart Devices Mechanics Electric Microprocessors Storage Sensors Software Intelligent product Connectivity
  • 4.
    • Potentials: • Newfunctionalities • Greater reliability • Capabilities beyond traditional product boundaries • New challenges: • How to create and capture value • How utilize and manage the huge amount of new data Risks: • Managing design integrity As role of software increases • Coordinating outsourced activities Avoiding conflicts in design/manufacture/support • Ensuring operational safety Maintaining context for IoT data and connected products • Managing compliance Conforming to regulations, managing risks and liability As complexity increases - are we losing control? New opportunities and risks
  • 5.
    IoT data generationand utilization Network Communication Product CloudData Analytics Feedback to engineering Concept Development Manufacturing Service
  • 6.
    Concept Development ManufacturingService Network Communication Product Cloud Feedback to engineering Change Impact Traceability Configurator ERP MES MRO Data Analytics Digital Transformation use of technology to radically improve performance
  • 7.
    Feedback Architecture Digital Twin ConceptDevelopment Manufacturing Service Feedback to engineering Configurator ERP MES MRO PDM and Authoring Tools
  • 8.
    Feedback Architecture Digital Twinand Digital Thread Concept Development Manufacturing Service Feedback to engineering Change Impact Traceability Configurator ERP MES MRO PDM and Authoring Tools
  • 9.
    (*) Source: GatePointresearch Jan 2016 www.gatepointresearch.com/resources/ Legacy PLM has failed to meet the vision Hard to Implement, Difficult to Upgrade • Legacy PLM systems were never designed to flexible manage hw, electronic and sw. – 84% of global manufacturers do nost use their PLM system for more tan one engineering discipline (*) – 53% say that PLM do not enable colaboration across disciplines • Legacy PLM systems are dificult to implement, change and upgrade – Over a third of current PLM (PDM) implementations have more than 3 years of development remaining (*) • As a result most product companies fails to use PLM as strategic business approach – End up with mere CAD files silos that complement with spreadsheets to share info across disciplines Years to complete implementation of current PLM Solution Commons PLM problems experienced
  • 10.
    Business of Engineering ERP PDM Finance  Purchasing  Materials  3D CAD  Simulation  ? Business of Engineering Industry 4.0 Additive Mfg Connected Car Engineering Change Compliance Embedded Software IoT BOM Variants and OptionsMfg Process Planning Continuous Improvements MBSEElectronics Lean MRO
  • 11.
    Reality check ERP PDM  Finance Purchasing  Materials  3D CAD  Simulation  ? Business of Engineering
  • 12.
    Business of Engineering ERP PDM Control finance, material purchase, inventory control  Balance Sheet integrity to GAAP standards  Flexibility and change do not lead to data integrity  Specialist user community  Control 3D CAD file Configurations  Maintain Design Integrity over decades  Flexibility and change risk breaking the 3D CAD models  Specialist user community  Global users, casual users, non-employee users  Everything changes, all the time  Process centric, highly collaborative  Key driver for competitive advantage Industry 4.0 Additive Mfg Connected Car Engineering Change Compliance Embedded Software IoT BOM Variants and Options Mfg Process Planning Continuous Improvements MBSEElectronics Lean MRO
  • 13.
    Business of Engineering ERP PDM Control finance, material purchase, inventory control  Balance Sheet integrity to GAAP standards  Flexibility and change do not lead to data integrity  Specialist user community  Control 3D CAD file Configurations  Maintain Design Integrity over decades  Flexibility and change risk breaking the 3D CAD models  Specialist user community  Global users, casual users, non-employee users  Everything changes, all the time  Process centric, highly collaborative  Key driver for competitive advantage Data model and application architecture do matter: ARAS PLM Platform PTC Autodesk Aras Siemens Dassault
  • 14.
    Product Engineering Document Express DCOExpressECO Mfg. Part ECN ECR PR Product Program Simple ECO Simple MCO Part CAD Doc Program Management Mfg.Vendor CustomerProject 2011
  • 15.
    Product Engineering Document Express DCOExpressECO Mfg. Part ECN ECR PR Product Program Simple ECO Simple MCO Part CAD Doc Program Management Req’t Mgmt Mfg.Vendor CustomerProject Req’t Doc 2012
  • 16.
    Product Engineering Document Express DCOExpressECO Mfg. Part ECN ECR PR Product Program Simple ECO Simple MCO IPRMPR Part CAD Doc Program Management Component Engineering Req’t Mgmt Mfg.Vendor CustomerProject Req’t Doc 2013
  • 17.
    Product Engineering Document Express DCOExpressECO Mfg. Part ECN ECR PR Product Program Simple ECO Simple MCO IPRMPR Part CAD Doc Program Management Component Engineering Req’t Mgmt Mfg.Vendor CustomerProject Req’t Doc 2014
  • 18.
    Product Engineering Document Express DCOExpressECO Express EDR Mfg. Part ECN ECR PR Product Program Simple ECO Simple MCO IPRMPR Graphic Part CAD Doc Program Management Component Engineering Technical Documentation Req’t Mgmt Quality Management System Quality Planning Mfg.Vendor CustomerProject Req’t Doc DQD PQD Tech Doc 2015
  • 19.
    Product Engineering Document Express DCOExpressECO Express EDR Mfg. Part ECN ECR PR Product Program Simple ECO Simple MCO IPRMPR SkillMachineToolGraphic Part CAD Doc Program Management Component Engineering Technical Documentation Req’t Mgmt Quality Management System Manufacturing Process Planning Quality Planning Mfg.Vendor CustomerProject Req’t Doc DQD PQD Process PlanTech Doc 2016
  • 20.
    Product Engineering Document Express DCOExpressECO Express EDR Mfg. Part ECN ECR PR Product Program CAP Simple ECO Simple MCO IPRMPR SkillMachineToolGraphic Audit NCR Hold Stop Ship RCADeviation Rework Waiver Purge Part CAD Doc Program Management Component Engineering Technical Documentation Req’t Mgmt Quality Management System Manufacturing Process Planning Quality Planning Quality Systems Mfg.Vendor CustomerProject Req’t Doc DQD PQD Process PlanTech Doc 2016
  • 21.
    Product Engineering Document Express DCOExpressECO Express EDR Mfg. Part ECN ECR PR Product Program CAP Simple ECO Simple MCO IPRMPR SkillMachineToolGraphic Audit NCR Hold Stop Ship RCADeviation Rework Waiver Purge Part CAD DocFunction Logical Program Management Component Engineering Technical Documentation Req’t Mgmt Systems Engineering Quality Management System Manufacturing Process Planning Quality Planning Quality Systems Mfg.Vendor Customer Simulation Project Req’t Doc DQD PQD Process PlanTech Doc 2017 Maint, Repair & Overhaul MachineTool
  • 22.
    Product Engineering Document Express DCOExpressECO Express EDR Mfg. Part ECN ECR PR Product Program CAP Simple ECO Simple MCO IPRMPR SkillMachineToolGraphic Audit NCR Hold Stop Ship RCADeviation Rework Waiver Purge Part CAD DocFunction Logical Program Management Component Engineering Technical Documentation Req’t Mgmt Systems Engineering Quality Management System Manufacturing Process Planning Quality Planning Quality Systems Mfg.Vendor Customer Simulation Project Req’t Doc DQD PQD Process PlanTech Doc Business Engineering of
  • 23.
    • Aras Innovatoris a single integrated environment • All applications run inside the same platform • It is purpose-built, not grown through acquisition • This maximizes performance and usability Platform
  • 24.
    Platform Data Logic MO D E L I N G E N G I N E Process UX MODELING ENGINE • All Applications are built and modified using Modeling • Modify Aras Applications to your needs, or build your own • All modifications are preserved through upgrades
  • 25.
    S E RV I C E S Data Logic M O D E L I N G E N G I N E Process UX A C C E S S V I S U A L C O L L A B O R A T I O N L I F E C Y C L E R E P O R T I N G V A U L T C O N F I G U R A T I O N F E D E R A T I O N E N T E R P R I S E S E A R C H C L A S S V A R I A N T S E F F E C T I V I T Y W O R K F L O W Platform SERVICES • Common facilities which support all Applications • Generic design provides flexibility • Basis of backbone connectivity
  • 26.
    S E RV I C E S Data Logic M O D E L I N G E N G I N E Process UX A C C E S S V I S U A L C O L L A B O R A T I O N L I F E C Y C L E R E P O R T I N G V A U L T C O N F I G U R A T I O N F E D E R A T I O N E N T E R P R I S E S E A R C H C L A S S V A R I A N T S E F F E C T I V I T Y W O R K F L O W Platform CLIENTS • Accessed through web services • Web client is 100% HTML5, no plug-ins • Task-specific connectors and mobile apps WEB CLIENTS MOBILE APPSCONNECTORS MCAD ECAD SDM PDM W E B S E R V I C E S
  • 27.
    S E RV I C E S Data Logic M O D E L I N G E N G I N E Process UX A C C E S S V I S U A L C O L L A B O R A T I O N L I F E C Y C L E R E P O R T I N G V A U L T C O N F I G U R A T I O N F E D E R A T I O N E N T E R P R I S E S E A R C H C L A S S V A R I A N T S E F F E C T I V I T Y W O R K F L O W Platform WEB CLIENTS MOBILE APPSCONNECTORS MCAD ECAD SDM PDM W E B S E R V I C E S Business Applications within a Common Platform is the best way to achieve the Connectivity necessary to support traceability for the Digital Thread
  • 28.
  • 29.
    Aras in Action •Strategic partner agreement • Enterprise-wide engineering business processes • Engineering, manufacturing, test, quality • 30,000+ users Why Aras? • Out-of-box functional coverage • Open architecture & ease of integration • High-end data modeling “on the fly” • Upgrades with services including customizations • Long term viability and TCO source: airbus
  • 30.
    Airbus PLM LightAssesment Summary Source: Airbus presentation at ACE 2015
  • 31.
    “Greenhouse for rapidprototyping” leveraging ARAS agile development facilities Source: Airbus presentation at ACE 2016
  • 32.