Leading Innovation with Engineered Plastics for Performance and Cost reduction. We do most complex Polymer compounding research to commercialization. INVENTA Polymer is an agile & flexible company with practical economics in mind. Client satisfaction via continuous Learning and Improvement is our work policy.
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Inventa compounding group -june-2016 m-web & linked in
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Location: Mappedu Village off Arakkonam Highway (via Chennai-Bengaluru expressway)
Approx 48 KM from the airport
Next to Dong Woo Surface Tech Factory,
Near WABCO test ground and Saint Gobain plants (Mappedu Village)
4. INVENTA : COMPOUNDING PLUS
Core Competence in Compounding
Complex Compounding Tasks
Formulations and processing
Dispersion, Degassing, Alloying/blending &
Reactive Extrusion
Nano materials & polymer composite
compounding
Quality , Consistency & Delivery
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5. INVENTA POLYMERS – IN ACTION
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1. Line #3 TSE-72 Running production of
Automotive Bumper compound
2. Getting ready for R&D run, TSE 36
3. R&D run developing Nano-silver/PET
Pic-1
Line #3 TSE-72
Pic-2 TSE-36
Pic-3
R&D Run TSE-36
7. LINE #3 PP-GF COMPOUNDING FOR AUTOMOTIVE
Mappedu village, Chennai, Tamil Nadu INDIA
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R&D : we help clients create new
opportunities
Your Idea, recipe, Raws & our
Competence in compounding &
Process Innovation,
Materials science,
Chemistry,
Dispersion,
Degassing…..
9. R&D /QC FACILITIES
Compounding by TSE 36
Injection Molding (ELECTRONICA) & ASTM
family mold
Equipments for following Tests exist in the
Lab at the Inventa Facility
All Test Equipments are “made in India
brands”.
All Test equipments are calibrated by the
manufacturer, and compared against
Control samples data.
TESTS Done at INVENTA facility
1. Melt Flow Index
2. HDT/Vicat Softening
3. Density/Specific gravity
4. ASH analysis
5. Izod Impact and Notch cutter
6. Universal testing machine (Tensile & Flex)
7. Other Tests on need basis done at CIPET
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13. CURRENT PRODUCTION & DEVELOPMENT ACTIVITIES
INVENTA Product
Platform
Equivalent products CUSTOM COMPOUNDS from INVENTA
POLYESTER:
ZieMAX™
Global Brand of PET
& PBT compounds
Composites, GF & FR grades, High Impact
molding, Blow molding and extrusion grades
Nylon Group:
ZieLON™
Global Brand of
Nylon 6 and 66
compounds
High Impact, GF, Mineral, FR grades, specialty
copolymers by reactive extrusion, UV stab and
Composites (6,66) grades of resins)
Performance Master
Batches, Alloys & blends
ZieLOY™
Popular Brands used
in India
TPO, TPU alloys, PC/ABS, PC/PET , FR &
Specialty Functional MB (Black MB)
Advanced Polymers
ZieXAN™
Top Global Brands
Composites of PEEK, PES, PPS with Various
performance fillers/fibers Nano-composites
PP/TPE/TPO
ZieLIN™
Popular brands used
by Automotive
Industry in India
Glass Fiber ,Mineral Filled & High Impact-Filled
grades.
Automotive Bumper, Instrument panel grades
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Inventa brand Engineered Plastics Compounds: ZieLON™, ZieMAX™,
ZieLOY™, ZieLIN, ZieXAN™ & Nano technology
Sustainable-recycling Green program: part of our business since 1989
14. CURRENT PRODUCTION & DEVELOPMENT ACTIVITIES
INVENTA Product
Platform
CUSTOM COMPOUNDS from INVENTA
POLYESTER
ZieMAX™
GF grades: from 10-45%
MF grades: 10-45%
GF-FR Grades: V0, V1 and V2
Hi-Impact Grades
Colors: Natural, Black, Grey, dark Yellow, Blue etc
NYLON 6 and 66
ZieLON™
GF grades: from 10-45%
MF grades: 10-45%
GF-FR Grades: V0, V1 and V2
Hi-Impact Grades, Extrusion Grades
Colors: Natural, Black, Grey, Custom Colors
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READY COMMERCIAL GRADES: HIGHLY COMPETITIVE
USP:
1. ZieMAX™ can replace your Nylon66 GF Grades as drop in
2. No compromise of performance properties
3. SAVINGS – SAVINGS -SAVINGS
15. CURRENT PRODUCTION & DEVELOPMENT ACTIVITIES
INVENTA Product
Platform
CUSTOM COMPOUNDS from INVENTA
POLY CARBONATE
ZieMAX™
PC-FR V0 Grade
PC-GF Grade
Hi-Impact Grades
Colors: Natural, Black, Grey, dark Yellow, Blue etc
ZieLIN™
TPE/TPO/TPR compounds for Bumper, Instrument Panel, Body panel, Door
Panel. PP/GF, PP/Mica filled Grades.
ALLOY Group:
ZieLOY™
ABS-HR (Black)
ABS- Hi Impact
PC-ABS
PC-PET (offset for PC/PBT equivalent grades)
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READY COMMERCIAL GRADES: HIGHLY COMPETITIVE
USP
1. No compromise of performance properties
2. Made in our Chennai Plant with latest Polymer Technology
3. SAVINGS – SAVINGS -SAVINGS
16. COMPARATIVE PROPERTY DATA
Properties
ASTM &
Unit
ZieMAX
GF30BK
Top brand
(US)
PETGF30
Top brand of (US)
PBTGF30
Top Brand (EU)
PA6GF30
Top Brand (US)
PA66GF33
Specific
Gravity
D792
gms/cc
1.52 1.56 1.53 1.39 1.40
% Glass Fibre Ash test 31 30-31 30-31 30-31 33
Tensile
strength
D638
MPa
148 159 145 100 124
Elongation
break
D638
%
6.5 2.7 3 6.0 4
Flex Modulus
D790
MPa
8818 8960 8100 8700 6210
(9300 dry)
Notched Izod
Impact
D256
J/m
120 101 110 85 130
HDT at
1.8 MPa
D648 C 220 224 205 205
249
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PET - ZieMAX™GF30 vs “Best in class” grades
17. COMPARATIVE PROPERTY DATA
Properties
ASTM &
Unit
ZieMAX
GF45BK
Top
PETGF45
Brand (US)
Specific
Gravity
D792
gms/cc
1.68 1.69
% Glass Fibre Ash test 45 45
Tensile
strength
D638
MPa
178 182
Elongation
break
D638
%
3.5 2.0
Flex Modulus
D790
MPa
13800 14000
Notched Izod
Impact
D256
J/m
118 110
HDT at
1.8 MPa
D648 C 226 230
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ZieMAX™ vs “Best in class” PET-GF 45% Grade
ZieMAX™ GF45BK is 45% Glass
Fibre reinforced Grade Polyester
Engineered compound designed
for high performance demanding
application, such as Automotive
under the hood applications.
Leading product Rynite 545BK has
been widely used in USA and EU
since more than last 30 years.
It is extremely easy to process in
typical molds designed for
reinforced PA, PC, or PBT.
**Predrying is “Must”, at 80C for 4
hrs.
ZieMAX™ is environment friendly
sustainable product, developed via
extensive R&D at INVENTA,
Chennai.
We have plenty of local raw
material
18. COMPARATIVE PROPERTY DATA
Properties
ASTM &
Unit
ZieLON
GF33BK
Top
PA66GF33
Brand (US)
Top India Brand
PA66GF33BK
Specific
Gravity
D792
gms/cc
1.39 1.40 1.39
% Glass Fibre Ash test 33 33 33
Tensile
strength
D638
MPa
128 124 118
Elongation
break
D638 % 3.8 4 6.0
Flex Modulus
D790
MPa
6300 6210
(9300 dry)
5800
Notched Izod
Impact
D256
J/m
138 130 85
HDT at
1.8 MPa
D648 C 250
249
245
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ZieLON™GF33 vs “Best in class” Nylon 66GF Grades
19. COMPARATIVE PROPERTY DATA
Properties
ASTM &
Unit
ZieLON
MN 36BK
Top US
Brand
PA66 MN35
Specific
Gravity
D792
gms/cc
1.41 1.42
% Mineral Ash test 35-37 36
Tensile
strength
D638
MPa
58-60 60-62
Elongation
break
D638
%
38 45
Flex Modulus
D790
MPa
1780 1760
Notched Izod
Impact
D256
J/m
175 188
HDT at
1.8 MPa
D648 C 73 75
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ZieLON-MN™ vs “Best in class” grades
ZieLON MN36BK is a 36% Mineral
filled high Impact grade Nylon66
resin Black in colour.
Application: automotive, Injection
molded parts.
Leading grade Gold standard is
MINLON 12T of DuPont
It is HB – Flammability grade.
ZieLON MN grades can be
processed in exact same way as
MINLON.
ZieLON MN –BK grades are
sustainable “Green” products
made from consistent source of
Repro Nylon66 resins.
20. PRODUCT APPLICATIONS : ENERGY & IT
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Solar Panel
Bushing
ZieLON6-UVBK
Specialty Cables
ZieLON
ZieLOY
23. PLASTICS IN AUTOMOTIVE
THE ENGINEERED MATERIALS OF CHOICE
PLSSTICS – PLUS POINTS
1. WEIGHT REDUCTION
2. CARBON FOOT-PRINT
3. FUEL ECONOMY
4. INNOVATION WITH DESIGN, COMFORT, SAFETY &
AESTHETICS
5. HIGH VOLUME MANUFACTURING (LOW TOOLING COST)
6. DURABILITY, CORROSION RESISTANCE & TOUGHNESS
7. EASILY “RECYCLABLE”
8. SIGNIFICANT COST REDUCTION WITHOUT COMPROMISE
TO PASSENGER SAFETY
24. GLOBAL AUTOMOTIVE INDUSTRY
KEY FOCUS & TARGET TODAY:
Driving Sustainable Materials
Management : OPTIONS
1. Use Recyclable Plastics Materials
2. Use Quality “Recycled Engineered
Plastics” meeting the spec
3. Use Bio-Plastics or Bio-composites
where possible
25. Sustainable Materials Management :
Use “Recycled Engineered Plastics”
The driving forces :
Cost Reduction (no compromise)
Reduction of CO2 Emission
Protection of resource
INVENTA is ready with products
backed by many years of experience
26. Sustainable Materials from INVENTA
Via
Innovation in Polymer Chemistry & Process
Apply similar Chemistry & Technology to Recycled
polymer as we apply to Prime Polymer materials
Use new additives & Reactive extrusion + degassing+
dispersion tools to make High Quality Engineered
Plastics from Recycled Plastics
INVENTA develops, manufactures & supplies Polymer
compounds to match the Final property spec of an
application, with a “ZERO Compromise” policy
27. INVENTA POLYMER Technologies in Chennai (India)
Offering competitive grades equivalent to many leading brands from EU &
USA
These grades are in polymer platforms : Nylon6, Nylon66, Polyester, PC,
ABS, ASA
At INVENTA we have access to these base resins from reliable Global
partners.
INVENTA has focused on development & manufacturing of Engineered
Plastics from “Recycled” Resin stream since mid 90’s
28. R&D, tech support and customization
INVENTA Polymer, is one of the leading “Innovative” players in
recycled Nylon & Polyester compounds, – ZieLON™ & ZieMAX™
Grades offer PERFORMANCE & SAVINGS together.
Based on, INVENTA’s 25 years polymer know how and strategic
sourcing of high quality waste the ZieLON™ & ZieMAX™ Grades
stands for consistent quality and near “Prime” properties. It
represents a sustainable and reliable product range serving many
applications and industries.
INVENTA R&D Team is working on improvements & new solutions
by partnering with Clients/OEM & Leading Global players of additive
manufacturers, so that we can offer “customized compounds as
solution to our clients’ applications”.
Our Polymer team is sourcing only quality & consistent raws.
INVENTA Tech & Commercial team is well known for offering a
360° customer partnership, starting from concept to development to
final part molding, as well as End of Life solution.
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Polymer- High Performance compounds R&D at INVENTA plant
“INVENTA-Chennai” -Your Trusted Business
Partner in India since 1989
Inventa Plant – Lab line
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Contact:
Mr. K.Vishwanathan, Executive Director, inventatech@bsnl.in
Dr.A.K.Banerjie, Managing Director. akbinventa@gmail.com
www.inventapolymer.com
“Think INVENTA-Chennai”
Your Trusted Business Partner in India
Manufacturing of Custom Polymer compounds for your specific
end use applications
1. COST REDUCTION without “Compromise to performance”
2. Polymer Alloys, Reinforced grades, Flexible TPE/TPU grades,
Carbon fiber/Nano-composites
3. Your partner in “New Product/application” development
4. Replace current Polymer compound or develop new one
5. Manufacturing & Delivery of Quality products
6. Cost competitive – on time delivery with consistency
Sum it up, INVENTA is your Cost reduction partner