Intelligent Tilt Tray Sorter System by Falcon Autotech

Copyright © 2016 Falcon Autotech
| SORTERS

TILT TRAY
Falcon has indigenously developed its own Tilt Tray Sorter that is considered one of the best Sorting
technologies available globally. A Tilt Tray Sorter works on principle of individual carriers, each carrying a
unique product, that is sorted out with a simple tilting mechanism of Tray into its destination Chutes.
Tilt Tray Sorter can easily handle Boxes, Pouches, Bags and has a Zero Product Impact while Product
Discharge. It is one of the best suited Sorting Technologies for tricky packages such as thin Packets:
Documents, Fliers and Apparels.
With a throughput capacity in excess of 20000 Sorts per Hour and Industry Lowest Total Cost of ownership,
Falcon’s Tilt Tray Sorter is truly the right Solution for your high Volume Distribution Centres and Processing
Centres.
Falcon’s Tilt Tray Sorter is based on flexible Configuration Design which means that the Sorter can be
designed in virtually any shape to fit into any Warehouse.

The Two Most Common Configurations Of Falcon’s Tilt Tray Sorter Are:
Loop Sorter

Linear Sorter

SIDE ARMS
Side Arm Sorter developed by Falcon is an
extremely cost effective Sortation System
designed for low to medium Volume Centres.
The Sorter can be configured to yield
throughput right from 1500 Sorts Per hour to
6000 Sorts per Hour and is based on a highly
modular design to scale up seamlessly with
your growing needs.
The Sorter is propelled by Electric (Non
Pneumatic) Arms that give the system the
required robustness to work in rough
warehouse environments while eliminating the
dependency on complex Pneumatic
infrastructure.

CROSS BELT SORTER
Stay Tuned here. Coming Really Soon!!

ADD ONS
Sorter In-Feed/ Induction Lane
Launch Pad
We all know that inducting shipments ONE
BY ONE can be tedious and an ugly way to
feed the sorter. This not only reduces the
induction throughout over time but is also an
extremely tiring job for the In-feed Operators.
Falcon addresses this problem with the
introduction of the Launch Pad. Now you can
Bulk Load the shipments into the launch pad
and then manually orient them without the
hassle of bending and placing them ONE BY
ONE .All this while maintaining the high In-
feed rates

Code Scanning
Product identification is at the core of a
Warehouse/Fulfillment centre/Distribution
Centre/Processing Centre/Sort Centre and
Falcon understands this totally. With its
widest range of Barcode Scanning Solutions,
Falcon stands as the leading Barcode
Scanning Solutions Provider in India
The Solution Range Includes:
• Laser Based Scanners
• Camera Based Scanners
• Line Scan Camera Scanners
These Systems are capable of scanning the
smallest of ID Barcodes, 2D Codes which are
even damaged or under Plastic Cover at
lightning fast conveyor speeds. These
Systems can be designed to capture single
side. Multiple sides or up to all the sides of
the products (6 Side Barcode Scanning
Systems)

DWS
Falcon’s Dynamic Profiler can be seamlessly
integrated into its High Speed Parcel Sorters
Feed Lanes leading into a complete Parcel
Handling Solution. Falcon’s Dynamic
Profilers come in various tunnel Sizes to best
fit the application.

DISCHARGE CHUTES
Falcon offers not one, but multiple design options while choosing the right Discharge Chutes because we
understand that Product Discharge is as important in a Sorting Solution as is the main Sorter.
Chutes For Bags

Chutes For Trolley

Chutes For Spring Loaded Bins

Double Level Chutes

Falcon's Intelligent Sorter Chutes

PUT TOLIGHT
For applications where the number of final
Sort Points runs into hundreds, Falcon has
designed a unique range of Pick/Put to Light
Solutions for Light assisted Picking,
Putting/Sorting operations for the
operators. This turns out to be an extremely
efficient and economical solution that not
only reduces the errors but also enhances
the accuracy significantly.
Working Process
• Operator Scans Barcode (Trigger Event)
• System Lights the Correct Location
(System Response)
• Operator Picks/Puts in the Highlighted
Position (ACTION)
• System Updates the Database
• Operator Confirm the Pick/Put
(OPTIONAL)

SOFTWARE SUITE
Falcon’s flexible and modular Software
Suite propels the entire backend of the
Sortation System and presents a user
friendly Interface for the users to interact
with the System.
Falcon’s Software Suite includes:
1. Desktop Server Software package (DSSP)
2. Web Dashboard package (WDP)
And can be integrated with following
Packages
1. Dimensioning Software package (DSP)
2. PPTL Control Software Package (PCSP)

FALCON AUTOTECH PVT LTD
Plot Number 308,309 Ecotech-1 Extension
Greater Noida, Uttar Pradesh Pin: 201308
E-mail: info@falconautoonline.com
Tel: +91 844-711-7110
Website: www.falconautoonline.com

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