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Insight to Few Companies
Companies
L&T set to build india's first pre-cast residential high rise _ Business Standard News.pdf
Code Reference
IS15916:2011
Companies
Precast India Infrastructure Private Limited,Pune
KEF Infra Fast Forward India, Bengaluru.
Larsen and Toubro, Chennai
Preca Prestressed Concrete Products,Hyderabad.
Malar Energy & Infrastructure Pvt. Ltd,Chennai.
Teemage Precast In,Tirupur.
WBK Engineering Services Private Limited, Gurugram, Haryana
TRC Engineering India Private Limited, Bengaluru.
Prefabrication
It is assembling components and create a building
or structure that was manufactured from a factory
or apart from the place of construction.
Need for Prefabrication
Need
Shortages of skilled labor
Need for increased construction quality at lower cost
Need to improve construction productivity
Need for more sustainable solution
Advantages
High capacity- enabling the realization of important projects
Factory made products
ensures increased accuracy
Shorter construction time- less than half of conventional cast in situ
construction
Independent of adverse weather conditions during construction
Continuing erection
Quality surveillance system
Opportunities for good architecture
Cont….
Healthy buildings
Reduced energy consumption
Environmentally friendly way of building with optimum use of materials,
recycling of waste products, less noise and dust etc.
Cost effective solutions for massive structures
savings can be expected:
Formwork 75% less
Scaffolding 75% to 90% less
Wet Concrete 90% less
Reduction in construction time
Safety in construction
Increase in the quality of construction.
Reduction of construction waste
Less skilled labor required
Loose Reinforcement
The amount of loose reinforcement on site is reduced by between 80% and 90%.
Larger Clear Spans
Reducing the number of columns
Composite Action
Prestressed precast elements act compositely with an in situ structural screed (topping), combining the
benefits of precast and in situ construction.
Which type of concrete commonly
used in prefabricated
Construction?
a. Self Compacting Concrete
b. Light Weight Concrete
c. Nominal Concrete specified in IS 456.
d. Cellular Concrete
Benefits from PFS
Quality, value, Performance
Strength
Durability
Fire resistance
Chemical resistance
Quality Control
Environmental Protection
Weather Flexibility
Waterproof
Easy to install
Modularity
Availability
Efficiency
Spectator
Low maintenance
Disadvantages
Leaks can form at joints in prefabricated components.
Transportation costs may be higher for voluminous prefabricated sections than for the
materials of which they are made, which can often be packed more efficiently.
Large prefabricated sections require heavy-duty cranes and precision measurement and
handling to place in position.
Larger groups of buildings from the same type of prefabricated elements tend to look drab and
monotonous.
Site access and storage capacity
Joint details are predefined

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Insight to few companies of Prefabrication

  • 1. Insight to Few Companies
  • 3.
  • 4.
  • 5.
  • 6.
  • 7. L&T set to build india's first pre-cast residential high rise _ Business Standard News.pdf
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17. Companies Precast India Infrastructure Private Limited,Pune KEF Infra Fast Forward India, Bengaluru. Larsen and Toubro, Chennai Preca Prestressed Concrete Products,Hyderabad. Malar Energy & Infrastructure Pvt. Ltd,Chennai. Teemage Precast In,Tirupur. WBK Engineering Services Private Limited, Gurugram, Haryana TRC Engineering India Private Limited, Bengaluru.
  • 19. It is assembling components and create a building or structure that was manufactured from a factory or apart from the place of construction.
  • 21. Need Shortages of skilled labor Need for increased construction quality at lower cost Need to improve construction productivity Need for more sustainable solution
  • 22. Advantages High capacity- enabling the realization of important projects Factory made products ensures increased accuracy Shorter construction time- less than half of conventional cast in situ construction Independent of adverse weather conditions during construction Continuing erection Quality surveillance system Opportunities for good architecture
  • 23. Cont…. Healthy buildings Reduced energy consumption Environmentally friendly way of building with optimum use of materials, recycling of waste products, less noise and dust etc. Cost effective solutions for massive structures savings can be expected: Formwork 75% less Scaffolding 75% to 90% less Wet Concrete 90% less Reduction in construction time Safety in construction
  • 24. Increase in the quality of construction. Reduction of construction waste Less skilled labor required Loose Reinforcement The amount of loose reinforcement on site is reduced by between 80% and 90%. Larger Clear Spans Reducing the number of columns Composite Action Prestressed precast elements act compositely with an in situ structural screed (topping), combining the benefits of precast and in situ construction.
  • 25. Which type of concrete commonly used in prefabricated Construction? a. Self Compacting Concrete b. Light Weight Concrete c. Nominal Concrete specified in IS 456. d. Cellular Concrete
  • 26. Benefits from PFS Quality, value, Performance Strength Durability Fire resistance Chemical resistance Quality Control Environmental Protection Weather Flexibility Waterproof Easy to install Modularity Availability Efficiency Spectator Low maintenance
  • 27. Disadvantages Leaks can form at joints in prefabricated components. Transportation costs may be higher for voluminous prefabricated sections than for the materials of which they are made, which can often be packed more efficiently. Large prefabricated sections require heavy-duty cranes and precision measurement and handling to place in position. Larger groups of buildings from the same type of prefabricated elements tend to look drab and monotonous. Site access and storage capacity Joint details are predefined