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Mining
 Industry
The Industry’s Most Preferred

Now more than ever, it’s essential that your mining operation run smoothly
and efficiently. Every process is critical to your success, and it’s imperative
that the power transmission products you specify perform reliably –
at maximum efficiency – around the clock. With Baldor Electric, you have
one dependable source for a complete line of wire-to-shaft solutions.


With Baldor Electric, you get rock-solid system performance. We offer
a full line of field-proven, performance-driven, energy efficient equipment
specifically designed for the mining industry. This includes mining duty
motors, large horsepower gearing, controlled start transmissions, variable
speed drives, mounted bearings, and conveyor components. Products
engineered with industry-driven designs and patented technology that
ensure greater uptime with less maintenance. With our in-depth
understanding of your application needs, Baldor•Reliance and DODGE
brands provide high value, feature rich products which are rugged,
reliable solutions specifically designed for long lasting service
in the most severe mining and industrial environments.
Mining Process                                                       Products

                         Severe Duty MSHA         Shaft    Concentric, Parallel Planetary   Spherical Couplings & Variable
                           Motors    Certified   Mounted                          Gear       Roller                Speed Generators
                                     Motors      Gearing    & Helical Gearing Reducer       Bearings PT Components Drives
   Surface Mining             x                     x              x                x          x          x          x        x

Conventional Mining           x          x                         x                x          x          x          x

  Longwall Mining             x          x                         x                x          x          x

Preparation/Processing        x          x          x              x                x          x          x          x        x




                                             V = Value       Q = Quality        S = Service
                                             C = Cost        T = Time           P = Perceived

                                             The Value Formula illustrates the importance
                                             of Quality, Service, Cost and Time in shaping
                                                 our customers’ perception of Value.
Typical Mining
			        OPERATION



                    In-Pit
                   Crusher




 Surface
 Mining
                               Slope
                             Conveyors




                        Conventional
                          Mining
Storage



                              Load-Out


                        Preparation/
                        Processing




                               Ventilation
                                 Fans
          Load-Out




                     Underground
                        Belts




                               Longwall
                                Mining
Large, Medium and Small                          InverterDuty® Motors
AC Mining Industry Motors                        V*S Master® and Inverter Duty
• Available in standard TEFC                     • 1/3-500 hp (0.25 - 370 kW)
  configurations with IP55 rating                 • 2 - 300 hp (1.5 - 225 kW) stock
• Extra tough external construction              • TEBC, TEFC, TENV, Division 2/ Zone 2
  for the rough mining environment               • Continuous constant torque to zero speed
• Bearing and seal design for                    • Encoder ready
  long life in harsh environments                • NEMA and IEC frames
• Mining Industry nameplate                      • Washdown, paint free, all stainless and
  (stainless steel, raised letter)                 explosion-proof
  for accurate identification                     • Inverter Gearmotors also available
  in mining environment
                                                 Wound Field DC Motors
Super-E Premium Efficient Motors
           ®                                     • SCR-rated 90, 180, 240 or 500 volt
                                                 • Through 500 hp (370 kW) stock,
• NEMA Premium®                                    3000 hp (2240) custom
  or higher efficiencies                          • Enclosures: TENV, TEFC, DPFG,
• Single and three Phase                           DPBV, TEUC and TEAO
• 1/4 hp through 500 hp                          • C-face with base through
  (0.18 kW through 370 kW)                         10 hp (7.5 kW) stock
• Enclosures: TEFC, TENV, ODP                    • Tach adaptable
• Foot and face mount                            • Explosion-proof through
• NEMA and IEC low                                 3 hp (2.2 kW) stock
  and medium voltage
• Explosion Proof motors
• Brake motors                                   Adjustable Speed Drives
                                                 • Inverter, Encoderless Vector, Vector Drive,
                                                   DC SCR (thyristor) and AC Servo available
Severe Duty Motors                               • 230 volt, 3/4 through 60 hp
• TEFC and TENV - Super-E® –                       (0.56 - 45 kW)
  XT/XEX – 841XL – 661XL                         • 460 volt, 3/4 through 1000 hp
• 1/3 - 500 hp (0.25 - 370 kW),                    (0.45 - 750 kW)
  IEEE: 1/2 - 250 hp (0.37 - 187 kW)             • 575 volt 3/4 through 1500 hp
• Cast iron frames                                 (0.56 - 1120 kW)
• Inverter capable                               • Graphical operator display
  on specified models                            • PID Process control loop
• Standard, EPAct, NEMA                          • Ethernet connection option
  Premium® efficiencies
• IEEE 841 – Inpro/Seal®
  on fan and drive end shafts
                                                 Imperial SAF/SN (ISAF/ISN)
• 1 through 250 hp (0.75 - 187 kW)                 Spherical Roller Bearings
  stock; to 500 hp (370kW) custom                • Industry’s only push/pull adapter mount system
• Quarry Duty Motors with Design C Torque        • Available in 2-bolt and 4-bolt pillow blocks,
                                                   flanges, and take-ups
                                                 • Interchangeable with SAF style pillow blocks
Hazardous Location Motors –                      • Full concentric shaft attachment with
Fixed and Variable Frequency                       adaptor sleeve mount
• Division 1 / Zone 1 Class I & II               • Virtually eliminates fretting corrosion
  – 1/4 - 800 hp (0.18 - 600 kW)                 • Capable of withstanding static or dynamic misalignment of ± 1°
  – 48 - 5810 frames                             • Installation and removal in less than 15 minutes
• Division 2 / Zone 2 Class I & II               • Metric size Imperial adapter mount
  – 1 - 5000 hp (0.75 - 3700 kW)
  – 48 - 9500 frames                             Hydraulic ISAF Bearing
• ATEX – Zone 1 & 2
  – 1 - 300 hp (0.75 - 225 kW)                   • Patented integral hydraulically
  – 112 - 280 IEC frames                           assisted mount and dismount system
     (182T-449T)                                 • Automatic, accurate clearance
• Bureau of Mines (BOM)                            setting without feeler gauges
• MSHA Certified AFC Motor                       • Full shaft contact reduces
                                                   or eliminates fretting corrosion
                                                 • Normal installation and removal of ISAF
RPM AC Inverter Duty Vector                        can be accomplished in 15 minutes or less
 Performance Motors                              • Four-bolt pillow blocks 8” and up
•   1/3 through 1,000 hp (0.25 - 750 kW) stock
•   TEFC, TENV, TEBC, DPG-FV, Division 2         Type E-XTRA® Tapered Roller Bearings
•   Continuous constant torque to zero speed
•   Encoder ready                                • Tapered rolling elements
•   NEMA and IEC frames                          • Completely assembled, factory adjusted,
•   Compact, power dense, low inertia designs      and properly lubricated – shaft ready
•   Extruder duty DPG-FV                         • Extra protection – E-TECT seal option
•   Encoder and stub shaft kits available        • Comparable mounting dimensions with ball bearings
•   Laminated steel frame construction           • E-XTRA allows easy upgrade from ball bearings
Dodge Unified SAF and SDAF Pillow Blocks                              PARA-FLEX® GRID-LIGN, GEAR,
                                                                                 ,          ®

• Available in 22200, 22300, 23000,                                     RIGID and FLUID Couplings
  23100 and 23200 series bearings.                                    • DODGE offers 10 different types
• Adapter mount                                                         of Elastomeric and Metallic couplings
• Split-spherical available                                           • Torque ratings ranging up to 1,000,000 + lb-ins
• LER, triple tech and Taconite sealing options                         (113 kN-m)
• Available as cast closed housing                                    • Bore sizes up to 12+ inches
                                                                      • Shaft mounting available
TORQUE-ARM™ & TORQUE-ARM™ II                                            with clearance fit, interference
Shaft Mount Reducers                                                    fit, bushings (QD, TAPER-LOCK®
• 12 new reducer sizes with modular accessories                         and GRIP-TIGHT)
• All reducers can be shaft mounted; screw conveyor,                  • Application specific couplings: spacer, flywheel, floating shaft, mill motor
  vertical, and flange mounted                                        • Rigid moment coupling for rigid mounting Dodge Magnagear to conveyor shafts.
• Horsepower ratings through 400 hp                                   • Single/multiple delay-fill and control fill fluid couplings available.
• Torque ratings through 500,000 lb-in
• Standard 5, 9, 15, 25, and up to 40:1 gear ratios                   CST
• Nearly 300:1 speed reduction with V-belt drives                     (CONTROLLED START TRANSMISSION)
• Twin-tapered bushing bores: 1” through 7”
                                                                      • Parabolic starting curves
• Highly efficient helical gearing
                                                                      • Adjustable acceleration times
• Meets or exceeds AGMA standards, including
                                                                      • Deceleration (not braking) ramps
  5,000 hours L10 life and 25,000 average hour life
                                                                      • Multiple Starting Duty
• New heavy duty lip seals for extended wear life, -40˚ to + 300˚ F
                                                                      • Cooling system designed for
• 100% factory noise and leak tested
                                                                        repeated starts
• New metal shield sealing system with excluder lip
                                                                      • Main motor may be left running
                                                                        between starts
Conveyor Pulleys
• CEMA Pulley assemblies fit CEMA dimensions and exceed               Magnagear XTR
  the CEMA application standards by three to five times.              • Parallel shaft or right angle configurations available
• Mine Duty Extra (MDX) pulleys utilize one-piece integral            • Torque capacities from 285,000 to 920,000 lb-in
  hubs eliminate welded hub heat-affected zones (HAZ)                   (32 to 104 kN-m) available(1)
• Dodge Engineered Class pulleys designed                             • Global product design to fit all markets
  and built to individual conveyor needs.                             • Multiple mounting configurations
• T-Section machined end disks are                                      available (Base Mounting, Swing
  continuously butt welded to pulley                                    Base Mounting,Tunnel Housings)
  rim for belt tensions in excess
                                                                          (1) Contact Baldor with requests
  of 10,000 PIW.                                                              for torque requirements
• Patented Dodge HE bushing has                                               exceeding 920,000 lb-in.
  140 taper to reduce end disk stress
• Keyless locking assemblies available                                System-1
  on MDX and Engineered class pulleys
• Vulcanized 45, 60, and 70 durometer SBR or Neoprene                 • System-1 packages utilize Baldor,
  rubber lagged with plain and groove surfaces.                         Dodge and Reliance products
• Vulcanized 60 durometer D-Lag with 73% more                         • Optimized design and product
  abrasion resistance than 60 durometer SBR                             selection of all Baldor products
• Crowned or straight face                                            • Competitive solutions
• Wing pulleys                                                          with package pricing
                                                                      • Pre-assembled packages
                                                                        for ease of installation
QUANTIS® ILH, MSM and RHB                                             • Project coordination
C-Face Reducers/Integral Gearmotors                                     to final destination
• 8 sizes
• Fractional to 75 hp
• Ratios: 1.41 to 359.30
                                                                      Towable Generators
• Up to 123,914
                                                                      & Light Towers
  (lb-in) torque                                                      •   Ratings from 25 kVA to 400 kVA
• Mounting flexibility                                                •   Available with or without trailer
• Direct coupled                                                      •   Diesel engines
• High mechanical efficiencies to 98%                                  •   Mobile Light Towers
  for reduced energy usage                                                - 6000 watts total
                                                                          - (4) 1000 watt halide bulbs
                                                                          - 30 ft (9 m) telescoping mast
Drive Components
• Manufactured in North America                                       Industrial Prime/Standby Generators
  using the highest quality materials                                 • Diesel ratings from 20 kW to 2,000 kW
  and standards                                                       • LP and Natural Gas to 880 kW
• Designed for harsh environments                                     • Engines include: GM®, John
• Sheaves, synchronous sprockets,                                       Deere®, Detroit®, Mitsubishi®
  bushings and belts connect the driver                               • Prime power, industrial
  and the driven components                                             standby, peak shaving
World Headquarters
                            P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895
                                                                                  Baldor - Dodge
                                          6040 Ponders Court, Greenville, SC 29615-4617 U.S.A., Ph: (1) 864.297.4800, Fax: (1) 864.281.2433
                                                                                  www.baldor.com
© Baldor Electric Company                                                                                                                                     All Rights Reserved. Printed in USA.
BR253                                                                                                                                                                         6/08 MQD 25,000

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Industry Brochure - Mining

  • 2. The Industry’s Most Preferred Now more than ever, it’s essential that your mining operation run smoothly and efficiently. Every process is critical to your success, and it’s imperative that the power transmission products you specify perform reliably – at maximum efficiency – around the clock. With Baldor Electric, you have one dependable source for a complete line of wire-to-shaft solutions. With Baldor Electric, you get rock-solid system performance. We offer a full line of field-proven, performance-driven, energy efficient equipment specifically designed for the mining industry. This includes mining duty motors, large horsepower gearing, controlled start transmissions, variable speed drives, mounted bearings, and conveyor components. Products engineered with industry-driven designs and patented technology that ensure greater uptime with less maintenance. With our in-depth understanding of your application needs, Baldor•Reliance and DODGE brands provide high value, feature rich products which are rugged, reliable solutions specifically designed for long lasting service in the most severe mining and industrial environments.
  • 3. Mining Process Products Severe Duty MSHA Shaft Concentric, Parallel Planetary Spherical Couplings & Variable Motors Certified Mounted Gear Roller Speed Generators Motors Gearing & Helical Gearing Reducer Bearings PT Components Drives Surface Mining x x x x x x x x Conventional Mining x x x x x x x Longwall Mining x x x x x x Preparation/Processing x x x x x x x x x V = Value Q = Quality S = Service C = Cost T = Time P = Perceived The Value Formula illustrates the importance of Quality, Service, Cost and Time in shaping our customers’ perception of Value.
  • 4. Typical Mining OPERATION In-Pit Crusher Surface Mining Slope Conveyors Conventional Mining
  • 5. Storage Load-Out Preparation/ Processing Ventilation Fans Load-Out Underground Belts Longwall Mining
  • 6. Large, Medium and Small InverterDuty® Motors AC Mining Industry Motors V*S Master® and Inverter Duty • Available in standard TEFC • 1/3-500 hp (0.25 - 370 kW) configurations with IP55 rating • 2 - 300 hp (1.5 - 225 kW) stock • Extra tough external construction • TEBC, TEFC, TENV, Division 2/ Zone 2 for the rough mining environment • Continuous constant torque to zero speed • Bearing and seal design for • Encoder ready long life in harsh environments • NEMA and IEC frames • Mining Industry nameplate • Washdown, paint free, all stainless and (stainless steel, raised letter) explosion-proof for accurate identification • Inverter Gearmotors also available in mining environment Wound Field DC Motors Super-E Premium Efficient Motors ® • SCR-rated 90, 180, 240 or 500 volt • Through 500 hp (370 kW) stock, • NEMA Premium® 3000 hp (2240) custom or higher efficiencies • Enclosures: TENV, TEFC, DPFG, • Single and three Phase DPBV, TEUC and TEAO • 1/4 hp through 500 hp • C-face with base through (0.18 kW through 370 kW) 10 hp (7.5 kW) stock • Enclosures: TEFC, TENV, ODP • Tach adaptable • Foot and face mount • Explosion-proof through • NEMA and IEC low 3 hp (2.2 kW) stock and medium voltage • Explosion Proof motors • Brake motors Adjustable Speed Drives • Inverter, Encoderless Vector, Vector Drive, DC SCR (thyristor) and AC Servo available Severe Duty Motors • 230 volt, 3/4 through 60 hp • TEFC and TENV - Super-E® – (0.56 - 45 kW) XT/XEX – 841XL – 661XL • 460 volt, 3/4 through 1000 hp • 1/3 - 500 hp (0.25 - 370 kW), (0.45 - 750 kW) IEEE: 1/2 - 250 hp (0.37 - 187 kW) • 575 volt 3/4 through 1500 hp • Cast iron frames (0.56 - 1120 kW) • Inverter capable • Graphical operator display on specified models • PID Process control loop • Standard, EPAct, NEMA • Ethernet connection option Premium® efficiencies • IEEE 841 – Inpro/Seal® on fan and drive end shafts Imperial SAF/SN (ISAF/ISN) • 1 through 250 hp (0.75 - 187 kW) Spherical Roller Bearings stock; to 500 hp (370kW) custom • Industry’s only push/pull adapter mount system • Quarry Duty Motors with Design C Torque • Available in 2-bolt and 4-bolt pillow blocks, flanges, and take-ups • Interchangeable with SAF style pillow blocks Hazardous Location Motors – • Full concentric shaft attachment with Fixed and Variable Frequency adaptor sleeve mount • Division 1 / Zone 1 Class I & II • Virtually eliminates fretting corrosion – 1/4 - 800 hp (0.18 - 600 kW) • Capable of withstanding static or dynamic misalignment of ± 1° – 48 - 5810 frames • Installation and removal in less than 15 minutes • Division 2 / Zone 2 Class I & II • Metric size Imperial adapter mount – 1 - 5000 hp (0.75 - 3700 kW) – 48 - 9500 frames Hydraulic ISAF Bearing • ATEX – Zone 1 & 2 – 1 - 300 hp (0.75 - 225 kW) • Patented integral hydraulically – 112 - 280 IEC frames assisted mount and dismount system (182T-449T) • Automatic, accurate clearance • Bureau of Mines (BOM) setting without feeler gauges • MSHA Certified AFC Motor • Full shaft contact reduces or eliminates fretting corrosion • Normal installation and removal of ISAF RPM AC Inverter Duty Vector can be accomplished in 15 minutes or less Performance Motors • Four-bolt pillow blocks 8” and up • 1/3 through 1,000 hp (0.25 - 750 kW) stock • TEFC, TENV, TEBC, DPG-FV, Division 2 Type E-XTRA® Tapered Roller Bearings • Continuous constant torque to zero speed • Encoder ready • Tapered rolling elements • NEMA and IEC frames • Completely assembled, factory adjusted, • Compact, power dense, low inertia designs and properly lubricated – shaft ready • Extruder duty DPG-FV • Extra protection – E-TECT seal option • Encoder and stub shaft kits available • Comparable mounting dimensions with ball bearings • Laminated steel frame construction • E-XTRA allows easy upgrade from ball bearings
  • 7. Dodge Unified SAF and SDAF Pillow Blocks PARA-FLEX® GRID-LIGN, GEAR, , ® • Available in 22200, 22300, 23000, RIGID and FLUID Couplings 23100 and 23200 series bearings. • DODGE offers 10 different types • Adapter mount of Elastomeric and Metallic couplings • Split-spherical available • Torque ratings ranging up to 1,000,000 + lb-ins • LER, triple tech and Taconite sealing options (113 kN-m) • Available as cast closed housing • Bore sizes up to 12+ inches • Shaft mounting available TORQUE-ARM™ & TORQUE-ARM™ II with clearance fit, interference Shaft Mount Reducers fit, bushings (QD, TAPER-LOCK® • 12 new reducer sizes with modular accessories and GRIP-TIGHT) • All reducers can be shaft mounted; screw conveyor, • Application specific couplings: spacer, flywheel, floating shaft, mill motor vertical, and flange mounted • Rigid moment coupling for rigid mounting Dodge Magnagear to conveyor shafts. • Horsepower ratings through 400 hp • Single/multiple delay-fill and control fill fluid couplings available. • Torque ratings through 500,000 lb-in • Standard 5, 9, 15, 25, and up to 40:1 gear ratios CST • Nearly 300:1 speed reduction with V-belt drives (CONTROLLED START TRANSMISSION) • Twin-tapered bushing bores: 1” through 7” • Parabolic starting curves • Highly efficient helical gearing • Adjustable acceleration times • Meets or exceeds AGMA standards, including • Deceleration (not braking) ramps 5,000 hours L10 life and 25,000 average hour life • Multiple Starting Duty • New heavy duty lip seals for extended wear life, -40˚ to + 300˚ F • Cooling system designed for • 100% factory noise and leak tested repeated starts • New metal shield sealing system with excluder lip • Main motor may be left running between starts Conveyor Pulleys • CEMA Pulley assemblies fit CEMA dimensions and exceed Magnagear XTR the CEMA application standards by three to five times. • Parallel shaft or right angle configurations available • Mine Duty Extra (MDX) pulleys utilize one-piece integral • Torque capacities from 285,000 to 920,000 lb-in hubs eliminate welded hub heat-affected zones (HAZ) (32 to 104 kN-m) available(1) • Dodge Engineered Class pulleys designed • Global product design to fit all markets and built to individual conveyor needs. • Multiple mounting configurations • T-Section machined end disks are available (Base Mounting, Swing continuously butt welded to pulley Base Mounting,Tunnel Housings) rim for belt tensions in excess (1) Contact Baldor with requests of 10,000 PIW. for torque requirements • Patented Dodge HE bushing has exceeding 920,000 lb-in. 140 taper to reduce end disk stress • Keyless locking assemblies available System-1 on MDX and Engineered class pulleys • Vulcanized 45, 60, and 70 durometer SBR or Neoprene • System-1 packages utilize Baldor, rubber lagged with plain and groove surfaces. Dodge and Reliance products • Vulcanized 60 durometer D-Lag with 73% more • Optimized design and product abrasion resistance than 60 durometer SBR selection of all Baldor products • Crowned or straight face • Competitive solutions • Wing pulleys with package pricing • Pre-assembled packages for ease of installation QUANTIS® ILH, MSM and RHB • Project coordination C-Face Reducers/Integral Gearmotors to final destination • 8 sizes • Fractional to 75 hp • Ratios: 1.41 to 359.30 Towable Generators • Up to 123,914 & Light Towers (lb-in) torque • Ratings from 25 kVA to 400 kVA • Mounting flexibility • Available with or without trailer • Direct coupled • Diesel engines • High mechanical efficiencies to 98% • Mobile Light Towers for reduced energy usage - 6000 watts total - (4) 1000 watt halide bulbs - 30 ft (9 m) telescoping mast Drive Components • Manufactured in North America Industrial Prime/Standby Generators using the highest quality materials • Diesel ratings from 20 kW to 2,000 kW and standards • LP and Natural Gas to 880 kW • Designed for harsh environments • Engines include: GM®, John • Sheaves, synchronous sprockets, Deere®, Detroit®, Mitsubishi® bushings and belts connect the driver • Prime power, industrial and the driven components standby, peak shaving
  • 8. World Headquarters P.O. Box 2400, Fort Smith, AR 72902-2400 U.S.A., Ph: (1) 479.646.4711, Fax (1) 479.648.5792, International Fax (1) 479.648.5895 Baldor - Dodge 6040 Ponders Court, Greenville, SC 29615-4617 U.S.A., Ph: (1) 864.297.4800, Fax: (1) 864.281.2433 www.baldor.com © Baldor Electric Company All Rights Reserved. Printed in USA. BR253 6/08 MQD 25,000