The document summarizes Baldor Electric's product offerings for the mining industry. It states that Baldor Electric provides a complete line of reliable power transmission products like motors, gearing, variable speed drives, and other components that are designed specifically for mining operations and ensure maximum uptime. The products are application-specific solutions for different types of mining processes and are engineered to perform reliably in severe mining environments.
2. The Industry’s Most Preferred
Now more than ever, it’s essential that your mining operation run smoothly
and efficiently. Every process is critical to your success, and it’s imperative
that the power transmission products you specify perform reliably –
at maximum efficiency – around the clock. With Baldor Electric, you have
one dependable source for a complete line of wire-to-shaft solutions.
With Baldor Electric, you get rock-solid system performance. We offer
a full line of field-proven, performance-driven, energy efficient equipment
specifically designed for the mining industry. This includes mining duty
motors, large horsepower gearing, controlled start transmissions, variable
speed drives, mounted bearings, and conveyor components. Products
engineered with industry-driven designs and patented technology that
ensure greater uptime with less maintenance. With our in-depth
understanding of your application needs, Baldor•Reliance and DODGE
brands provide high value, feature rich products which are rugged,
reliable solutions specifically designed for long lasting service
in the most severe mining and industrial environments.
3. Mining Process Products
Severe Duty MSHA Shaft Concentric, Parallel Planetary Spherical Couplings & Variable
Motors Certified Mounted Gear Roller Speed Generators
Motors Gearing & Helical Gearing Reducer Bearings PT Components Drives
Surface Mining x x x x x x x x
Conventional Mining x x x x x x x
Longwall Mining x x x x x x
Preparation/Processing x x x x x x x x x
V = Value Q = Quality S = Service
C = Cost T = Time P = Perceived
The Value Formula illustrates the importance
of Quality, Service, Cost and Time in shaping
our customers’ perception of Value.
6. Large, Medium and Small InverterDuty® Motors
AC Mining Industry Motors V*S Master® and Inverter Duty
• Available in standard TEFC • 1/3-500 hp (0.25 - 370 kW)
configurations with IP55 rating • 2 - 300 hp (1.5 - 225 kW) stock
• Extra tough external construction • TEBC, TEFC, TENV, Division 2/ Zone 2
for the rough mining environment • Continuous constant torque to zero speed
• Bearing and seal design for • Encoder ready
long life in harsh environments • NEMA and IEC frames
• Mining Industry nameplate • Washdown, paint free, all stainless and
(stainless steel, raised letter) explosion-proof
for accurate identification • Inverter Gearmotors also available
in mining environment
Wound Field DC Motors
Super-E Premium Efficient Motors
® • SCR-rated 90, 180, 240 or 500 volt
• Through 500 hp (370 kW) stock,
• NEMA Premium® 3000 hp (2240) custom
or higher efficiencies • Enclosures: TENV, TEFC, DPFG,
• Single and three Phase DPBV, TEUC and TEAO
• 1/4 hp through 500 hp • C-face with base through
(0.18 kW through 370 kW) 10 hp (7.5 kW) stock
• Enclosures: TEFC, TENV, ODP • Tach adaptable
• Foot and face mount • Explosion-proof through
• NEMA and IEC low 3 hp (2.2 kW) stock
and medium voltage
• Explosion Proof motors
• Brake motors Adjustable Speed Drives
• Inverter, Encoderless Vector, Vector Drive,
DC SCR (thyristor) and AC Servo available
Severe Duty Motors • 230 volt, 3/4 through 60 hp
• TEFC and TENV - Super-E® – (0.56 - 45 kW)
XT/XEX – 841XL – 661XL • 460 volt, 3/4 through 1000 hp
• 1/3 - 500 hp (0.25 - 370 kW), (0.45 - 750 kW)
IEEE: 1/2 - 250 hp (0.37 - 187 kW) • 575 volt 3/4 through 1500 hp
• Cast iron frames (0.56 - 1120 kW)
• Inverter capable • Graphical operator display
on specified models • PID Process control loop
• Standard, EPAct, NEMA • Ethernet connection option
Premium® efficiencies
• IEEE 841 – Inpro/Seal®
on fan and drive end shafts
Imperial SAF/SN (ISAF/ISN)
• 1 through 250 hp (0.75 - 187 kW) Spherical Roller Bearings
stock; to 500 hp (370kW) custom • Industry’s only push/pull adapter mount system
• Quarry Duty Motors with Design C Torque • Available in 2-bolt and 4-bolt pillow blocks,
flanges, and take-ups
• Interchangeable with SAF style pillow blocks
Hazardous Location Motors – • Full concentric shaft attachment with
Fixed and Variable Frequency adaptor sleeve mount
• Division 1 / Zone 1 Class I & II • Virtually eliminates fretting corrosion
– 1/4 - 800 hp (0.18 - 600 kW) • Capable of withstanding static or dynamic misalignment of ± 1°
– 48 - 5810 frames • Installation and removal in less than 15 minutes
• Division 2 / Zone 2 Class I & II • Metric size Imperial adapter mount
– 1 - 5000 hp (0.75 - 3700 kW)
– 48 - 9500 frames Hydraulic ISAF Bearing
• ATEX – Zone 1 & 2
– 1 - 300 hp (0.75 - 225 kW) • Patented integral hydraulically
– 112 - 280 IEC frames assisted mount and dismount system
(182T-449T) • Automatic, accurate clearance
• Bureau of Mines (BOM) setting without feeler gauges
• MSHA Certified AFC Motor • Full shaft contact reduces
or eliminates fretting corrosion
• Normal installation and removal of ISAF
RPM AC Inverter Duty Vector can be accomplished in 15 minutes or less
Performance Motors • Four-bolt pillow blocks 8” and up
• 1/3 through 1,000 hp (0.25 - 750 kW) stock
• TEFC, TENV, TEBC, DPG-FV, Division 2 Type E-XTRA® Tapered Roller Bearings
• Continuous constant torque to zero speed
• Encoder ready • Tapered rolling elements
• NEMA and IEC frames • Completely assembled, factory adjusted,
• Compact, power dense, low inertia designs and properly lubricated – shaft ready
• Extruder duty DPG-FV • Extra protection – E-TECT seal option
• Encoder and stub shaft kits available • Comparable mounting dimensions with ball bearings
• Laminated steel frame construction • E-XTRA allows easy upgrade from ball bearings
7. Dodge Unified SAF and SDAF Pillow Blocks PARA-FLEX® GRID-LIGN, GEAR,
, ®
• Available in 22200, 22300, 23000, RIGID and FLUID Couplings
23100 and 23200 series bearings. • DODGE offers 10 different types
• Adapter mount of Elastomeric and Metallic couplings
• Split-spherical available • Torque ratings ranging up to 1,000,000 + lb-ins
• LER, triple tech and Taconite sealing options (113 kN-m)
• Available as cast closed housing • Bore sizes up to 12+ inches
• Shaft mounting available
TORQUE-ARM™ & TORQUE-ARM™ II with clearance fit, interference
Shaft Mount Reducers fit, bushings (QD, TAPER-LOCK®
• 12 new reducer sizes with modular accessories and GRIP-TIGHT)
• All reducers can be shaft mounted; screw conveyor, • Application specific couplings: spacer, flywheel, floating shaft, mill motor
vertical, and flange mounted • Rigid moment coupling for rigid mounting Dodge Magnagear to conveyor shafts.
• Horsepower ratings through 400 hp • Single/multiple delay-fill and control fill fluid couplings available.
• Torque ratings through 500,000 lb-in
• Standard 5, 9, 15, 25, and up to 40:1 gear ratios CST
• Nearly 300:1 speed reduction with V-belt drives (CONTROLLED START TRANSMISSION)
• Twin-tapered bushing bores: 1” through 7”
• Parabolic starting curves
• Highly efficient helical gearing
• Adjustable acceleration times
• Meets or exceeds AGMA standards, including
• Deceleration (not braking) ramps
5,000 hours L10 life and 25,000 average hour life
• Multiple Starting Duty
• New heavy duty lip seals for extended wear life, -40˚ to + 300˚ F
• Cooling system designed for
• 100% factory noise and leak tested
repeated starts
• New metal shield sealing system with excluder lip
• Main motor may be left running
between starts
Conveyor Pulleys
• CEMA Pulley assemblies fit CEMA dimensions and exceed Magnagear XTR
the CEMA application standards by three to five times. • Parallel shaft or right angle configurations available
• Mine Duty Extra (MDX) pulleys utilize one-piece integral • Torque capacities from 285,000 to 920,000 lb-in
hubs eliminate welded hub heat-affected zones (HAZ) (32 to 104 kN-m) available(1)
• Dodge Engineered Class pulleys designed • Global product design to fit all markets
and built to individual conveyor needs. • Multiple mounting configurations
• T-Section machined end disks are available (Base Mounting, Swing
continuously butt welded to pulley Base Mounting,Tunnel Housings)
rim for belt tensions in excess
(1) Contact Baldor with requests
of 10,000 PIW. for torque requirements
• Patented Dodge HE bushing has exceeding 920,000 lb-in.
140 taper to reduce end disk stress
• Keyless locking assemblies available System-1
on MDX and Engineered class pulleys
• Vulcanized 45, 60, and 70 durometer SBR or Neoprene • System-1 packages utilize Baldor,
rubber lagged with plain and groove surfaces. Dodge and Reliance products
• Vulcanized 60 durometer D-Lag with 73% more • Optimized design and product
abrasion resistance than 60 durometer SBR selection of all Baldor products
• Crowned or straight face • Competitive solutions
• Wing pulleys with package pricing
• Pre-assembled packages
for ease of installation
QUANTIS® ILH, MSM and RHB • Project coordination
C-Face Reducers/Integral Gearmotors to final destination
• 8 sizes
• Fractional to 75 hp
• Ratios: 1.41 to 359.30
Towable Generators
• Up to 123,914
& Light Towers
(lb-in) torque • Ratings from 25 kVA to 400 kVA
• Mounting flexibility • Available with or without trailer
• Direct coupled • Diesel engines
• High mechanical efficiencies to 98% • Mobile Light Towers
for reduced energy usage - 6000 watts total
- (4) 1000 watt halide bulbs
- 30 ft (9 m) telescoping mast
Drive Components
• Manufactured in North America Industrial Prime/Standby Generators
using the highest quality materials • Diesel ratings from 20 kW to 2,000 kW
and standards • LP and Natural Gas to 880 kW
• Designed for harsh environments • Engines include: GM®, John
• Sheaves, synchronous sprockets, Deere®, Detroit®, Mitsubishi®
bushings and belts connect the driver • Prime power, industrial
and the driven components standby, peak shaving