3. COMPANY BACKGROUND
1. Established in 1979, NP Leakless (M) Sdn. Bhd. ,
2. Formally known as NP Packing Co., Sdn. Bhd.
3. Has progressed from a producer of simple gaskets to its
present capability of an Original Equipment Manufacturer
(OEM) / Original Equipment Service Parts (OES) for
4. several huge automobile and motorcycle corporations such
as
Honda Malaysia,
Perodua (Malaysia's second national automobile)
Hicom Honda,
Hicom Yamaha,
Hicom Suzuki, and
Modenas (Malaysian national motorcycle).
6. NAME : NP LEAKLESS (M) SDN. BHD
ADDRESS : 138, JALAN TIMUR 2, KAWASAN PERUSAHAAN MERGONG BARRAGE,
FASA 2B, 05150 ALOR STAR, KEDAH.
TEL : + 604 7330116 / 117 FAX : + 604 7320118
WEBSITE : www.npgasket.com EMAIL : npleakless@gmail.com
ESTABLISHMENT YEAR 1979
AUTHORISED CAPITAL : RM 5,000,000.00 (US$1.5 Million)
PAID UP CAPITAL : RM 1,250,000.00 (US$360,000)
INVESTMENT RATIO : LOCAL = 60% , FOREIGN = 40% (JAPAN)
JOINT VENTURE PARTNER : NIPPON LEAKLESS CORPORATION
EMPLOYEES : 130
OEM CUSTOMERS : HONDA MALAYSIA, HICOM HONDA, HICOM YAMAHA,
PERODUA (DAIHATSU), HICOM SUZUKI, MODENAS &
HICOM ENGINEERING.
MAJOR EXPORT MARKET : THAILAND, PHILIPPINES, PAKISTAN, INDONESIA & VIETNAM.
PRODUCTS : VARIOUS TYPES OF GASKET FOR MOTORCYCLES, AUTOMOBILE
& AGRICULTURER MACHINES.
LIST OF MACHINERIES : PRESS MACHINE
25 TON = 3 UNITS
35 TON = 9 UNITS
45 TON = 2 UNITS
60 TON = 2 UNITS
80 TON = 7 UNITS
: HYDRAULIC PRESS MACHINE
200 TON = I UNIT
: SYSCO (AUTOMATIC HYDRAULIC PRESS MACHINE)
CPC 70 TON = 1 UNIT
AWARDS RECEIVED : REFER TO ATTACH LIST
COMPANY PROFILE
7.
8. NPL Production Process Flow Chart
IncomingRaw Shearinginto Thompsondie QCchecking Single press
Materials requiredsize setup Blanking
SyscoBlanking QCchecking
Delivery Packing Storage Appearance ScrappingInner
checking&counting
15. CHECKING PRESS MACHINE
1. Every morning approximately at 8.15am I will check every press machine before the
machine be operated.
2. List of parts that need to be checked are:
1. Motor
2. V belt
3. Air pressure
4. Fly wheel
5. Slide
6. Slide oil
7. Grease
8. Button
9. Safety
17. GRINDING METAL DIE
1. First I need to setting metal die on the grinding table.
2. Then setting the movements of the grinding table forward, backward, left and
right.
3. After setting the grinding table switch the water pump and grinder then run the
machine automatically.
4. Grind the metal die until the surface are sharp.
18. REFILL OIL AT MACHINE 14
SAAS
ASAS
AAS
SA
S
ASA
80 TAN (SIDE VIEW) (FRONT VIEW) SHELL TELLUS
68
19. REFILL OIL MACHINE 14
First need to do are remove the old oil from the tank. We don’t want the new oil
are mixed with the old oil.
Pour oil shell tellus v68 into several pails to get on above of the tank.
There are approximately about 11 pails are needed to refill the tank fully.
All pails are bringing up on the tank by the help of forklift.
One maintenance member will be on the tank to pour the oil into the tank.
21. REPAIRING LAMP
Any lamp that are broken will be repaired by maintenance members.
Three possible problems that always encounter are:
Lamp
Starter
Ballast
24. IMPROVEMENT THAT CAN BE
DONE
1. Improvement on the work lists schedule.
2. The problem occur when any new order came in with a low number of quantity orders.
3. Production will always run even though the quantity order for one types of gasket are low.
4. This will burden the technician to setting up the die on the machine and remove the die
after finish the number ordered.
5. Once happen for the next two days the same order came in and the same die need to be
set up again.
6. This problem has been repeated again and again with no any improvement action be
made.
7. I suggest that before any production be made just run the high order receive first.
8. Any low quantity order will be hold down before the dateline and the production need to
be in extra quantity so that it can cover for the next new order came in.
25. Award Received By NP Leakless (M) Sdn Bhd
No Awarded From Year Received Title
1 KAH Motor (Honda Automobile) 2000 Honorary Tribute
2 KAH Motor (Honda Automobile) 2001
No 1 Best Car Distributor For 11 Consecutive
Year
3
Motosikal Dan Enjin Nasional Sdn Bhd
(MODENAS) (Kawasaki)
2000
Good Overall Performance Achiever For Year
2000
4
Motosikal Dan Enjin Nasional Sdn Bhd
(MODENAS) (Kawasaki)
2002 Best Performance Vendor 2001 / 2002
5
Motosikal Dan Enjin Nasional Sdn Bhd
(MODENAS) (Kawasaki)
2002
Best Performance Vendor From April 2001 -
March 2002
6
Motosikal Dan Enjin Nasional Sdn Bhd
(MODENAS) (Kawasaki)
2003 Appreciation Award
7
Motosikal Dan Enjin Nasional Sdn Bhd
(MODENAS) (Kawasaki)
2006
Best Performance Vendor For The Year 2005 /
06
8
Motosikal Dan Enjin Nasional Sdn Bhd
(MODENAS) (Kawasaki)
2006
Best Performance Vendor From April 2005 -
March 2006
9 Hicom Honda MFG (M) Sdn Bhd 2004
Best Performance Vendor From April 2003 -
March 2004
10 Hicom Honda MFG (M) Sdn Bhd 2005
Best Performance Vendor From April 2004 -
March 2005
11 Hicom Honda MFG (M) Sdn Bhd 2006
Best Performance Vendor From April 2005 -
March 2006
12 Honda Malaysia Sdn Bhd 2006 Gratitude Award
26. Award Received By NP Leakless (M) Sdn Bhd
No Awarded From Year Received Title
16 Hicom Honda (M) Sdn Bhd 2008 Best Performance Local Vendor 2008
17 Hicom Honda MFG (M) Sdn Bhd 2009
Best Performance Vendor Year 2009 /
2010
18 Hicom Honda MFG (M) Sdn Bhd 2011 Vendor Award for Year 2011/2012
19 Honda Malaysia Sdn Bhd 2006 Gratitude Award
20 Honda Malaysia Sdn Bhd 2014 Delivery Appreciation Award 2013
