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Improvement mechanical
strength NiO–YSZ anode
material for solid oxide
fuel cell.
GIK INSTITUTE |FMSE
06
cathode
electrolyte
anode
Anode
electrolyte
cathode
Mostly used state of the art materials for
anode are the NiO - 3 mol % YSZ and 8
mol % YSZ
GIK INSTITUTE |FMSE
07
monoclinic (1173 °C) -> tetragonal (2370 °C) -> cubic (2690 °C) -> melt
• Phase Transition from Tetragonal to
Monoclinic.
• Carbon deposition when using
hydrocarbon fuels.
• Ni agglomeration during cell
operation
Cathode
Anode
Electrolyte
Costly Cost effective
More Durable Less Durable
Degradation and low-stability of NiO-
YSZ anode in SOFC due to influence of
reducing conditions
Objective:
• Utilize ball milling machine to optimize
anode making process
• Add BN to improve mechanical
strengths of the anode
• Use sintering techniques to produce
pellets by varying temperature cycles
Ceramics International 44 (2018) 14824–14833
08
a. Ni-8YSZ
b. Ni-3YSZ
Literature Review
Investigations for Using
Alumni with Ni0-3YSZ.
OTHER SUITABLE NANO MATERIALS FOR NIO - YSZ
Aluminum nitride
Tungsten carbide
Silicon Carbide
Tungsten alloy(W–Ni–Fe) YSZ
composite
Aluminum Nitride Crystal Structure(doi.org/10.1016/0921-
5093(94)06511-X)
Tungsten Carbide(doi.org/10.1016/j.matpr.2020.10.056)
Cubic Boron NitrideDoc (Brown's Chemistry
Revision Notes)
3
(Solozhenko, V. L., Bushlya, V. and Zhou, J. (2019)
‘Mechanical properties of ultra-hard nanocrystalline cubic
boron nitride’, arXiv, 85(3), pp. 1–13.)
Allotropic forms of Boron Nitride
Hong Yin "Heteroepitaxial growth of cubic boron nitride films on
diamond(001) substrates and their n-type doping", Proc. SPIE 9748,
Gallium Nitride Materials and Devices XI, 974805 (26 February 2016);
SOFC Operating temperature
500-1000°C
Cubic BN is thermally stable
from room temperature to
1600°C
h-BN is stable above 1600°C
Boron Nitride is a novel
sintering additive
(Angewandten et al., 2006)
Li, R., Wang, X., Peng, L., Jiang, B., Yang, J., Yan, D., … Li,
J. (2020). Thermal cycling stability of novel hexagonal boron
nitride (h-BN)/glass compressive seals for planar intermediate
temperature solid oxide fuel cells. Journal of Alloys and
Compounds, 155620. doi:10.1016/j.jallcom.2020.155620
6
G I K I N S T I T U T E | F M S E
METHODOLOGY
Powder Mixing Sintering
Pelletizing
Mechanical
Testing
Characterization
XRD
# 1 Initially five samples of powders were
mixed into different ratios.
# 2 First two samples were the reference samples
which comprised only of NiO,3YSZ,8YSZ and
carbon black.
# 3
In the remaining 3 samples different percentages
of BN were added into the above-mentioned
powders i.e., 0.5 %,1% and 1.5%.
# 4
These powders were ball milled for 24 hours at
150 RPM.
# 5 After Ball milling the samples were sieved and
put in furnace for 6 hours to obtain powders.
Nickel Oxide Yttrium Stabilized
Zirconia
Boron Nitride Carbon Black
Material Nickel
Oxide
(40)
8-Yttrium
Stabilize
d
Zirconia
(40)
3-Yttrium
Stabilize
d
Zirconia
(40)
Boron
Nitride
Carbon
Black
(10%)
NiO:8YSZ (No
BN)
9 gm 6 gm 0 gm 0 gm 1.5 gm
NiO:3YSZ (No
BN)
9 gm 0 gm 6 gm 0 gm 1.5 gm
NiO:3YSZ (0.5%
BN)
9 gm 0 gm 6 gm 0.075 gm 1.5 gm
NiO:3YSZ (1%
BN)
9 gm 0 gm 6 gm 0.150 gm 1.5 gm
NiO:3YSZ (1.5%
BN)
9 gm 0 gm 6 gm 0.225 gm 1.5 gm
The powders were put in Die assembly under
load of 1200 psi.
The pellets were 5mm in thickness,35 mm L
and 10mm W
Firstly, the powders for pellets were obtained
by baking it in oven for 12 hours under
temperature of 80 C.
Three-point bend test will be performed on
each of the pellet samples.
SA2-4-17TP BOX Type furnace was used for
Sintering with Maximum operating Temp of
1700° C
The initial stage of the cycle was holding the
samples at 1100° C for 2 hours
The final stage of the cycle was holding the
samples at 1400° C for 5 hours
The Heating and cooling Rate was set at 5°
C/min
For pelletizing we had to make a die assembly.
The assembly consists of three components
i.e., Upper lid, Cylinder and Lower lid.
The die was made through CNC machining.
After CNC machining the inner and outer surfaces were
polished.
Upper Lid
Lower Lid
Centre
Cylinder
Before
After
NiO
BN
8 YSZ
BN
BN
NiO
NiO
NiO
NiO
3YSZ
1. Angewandten, F. Der et al. (2006) ‘(12) United States Patent’, 2(12).
2. Cahill, J. T. et al. (2020) ‘Transformation of boron nitride from cubic to hexagonal under 1-atm helium’, Diamond and
Related Materials, 109, p. 108078. doi: https://doi.org/10.1016/j.diamond.2020.108078.
3. Li, R. et al. (2020) ‘Thermal cycling stability of novel hexagonal boron nitride (h-BN)/glass compressive seals for
planar intermediate temperature solid oxide fuel cells’, Journal of Alloys and Compounds. Elsevier B.V., 843, p.
155620. doi:10.1016/j.jallcom.2020.155620. Li, Y. et al. (2018) ‘Synthesis and characterization of boron nitride
powder’, AIP Conference Proceedings, 1971. doi: 10.1063/1.5041102.
4. Menzler, N. H. (2003) ‘Densification of SOFC Yttria-Stabilized Zirconia Electrolytes Through Addition of Sintering
Additives’, ECS Proceedings Volumes, 2003–07(1), pp. 238–245. doi:10.1149/200307.0238pv.
5. Solozhenko, V. L., Bushlya, V. and Zhou, J. (2019) ‘Mechanical properties of ultra-hard nanocrystalline cubic boron
nitride’, arXiv, 85(3), pp. 1– 13.
6. Brown's, D., 2000. [Online] Available at: http://www.docbrown.info/page03/nanochem06.htm
7. Mark P.D'Evelyn, K. Z., 1998. Elastic properties of polycrystalline cubic boron nitride and diamond by dynamic
resonance measurements. Diamond and Related Materials.
8. Sasikumar Rathinasabapathy, M. S. a. M. A., 2018. Significance of Boron Nitride in Composites and Its Applications.
s.l.:s.n.
Qasim Yar Muhammad
• u2017375@giki.edu.pk
• qasimyar99@gmail.com
• BSc Material Engineering
• GIK Institute
Muhammad Usama Hakeem
• u2017334@giki.edu.pk
• hakeemusama007@gmail.com
• BSc Material Engineering
• GIK Institute
Muhammad Nawaz Khan
• u2017301@giki.edu.pk
• khanmuhammad39@gmail.com
• BSc Material Engineering
• GIK Institute

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Improvement of Mechanical Properties of SOFC anode

  • 1. Improvement mechanical strength NiO–YSZ anode material for solid oxide fuel cell.
  • 2.
  • 3.
  • 5. Mostly used state of the art materials for anode are the NiO - 3 mol % YSZ and 8 mol % YSZ GIK INSTITUTE |FMSE 07 monoclinic (1173 °C) -> tetragonal (2370 °C) -> cubic (2690 °C) -> melt • Phase Transition from Tetragonal to Monoclinic. • Carbon deposition when using hydrocarbon fuels. • Ni agglomeration during cell operation Cathode Anode Electrolyte Costly Cost effective More Durable Less Durable Degradation and low-stability of NiO- YSZ anode in SOFC due to influence of reducing conditions
  • 6. Objective: • Utilize ball milling machine to optimize anode making process • Add BN to improve mechanical strengths of the anode • Use sintering techniques to produce pellets by varying temperature cycles
  • 7. Ceramics International 44 (2018) 14824–14833 08 a. Ni-8YSZ b. Ni-3YSZ Literature Review Investigations for Using Alumni with Ni0-3YSZ.
  • 8. OTHER SUITABLE NANO MATERIALS FOR NIO - YSZ Aluminum nitride Tungsten carbide Silicon Carbide Tungsten alloy(W–Ni–Fe) YSZ composite Aluminum Nitride Crystal Structure(doi.org/10.1016/0921- 5093(94)06511-X) Tungsten Carbide(doi.org/10.1016/j.matpr.2020.10.056) Cubic Boron NitrideDoc (Brown's Chemistry Revision Notes) 3
  • 9. (Solozhenko, V. L., Bushlya, V. and Zhou, J. (2019) ‘Mechanical properties of ultra-hard nanocrystalline cubic boron nitride’, arXiv, 85(3), pp. 1–13.) Allotropic forms of Boron Nitride Hong Yin "Heteroepitaxial growth of cubic boron nitride films on diamond(001) substrates and their n-type doping", Proc. SPIE 9748, Gallium Nitride Materials and Devices XI, 974805 (26 February 2016);
  • 10. SOFC Operating temperature 500-1000°C Cubic BN is thermally stable from room temperature to 1600°C h-BN is stable above 1600°C Boron Nitride is a novel sintering additive (Angewandten et al., 2006) Li, R., Wang, X., Peng, L., Jiang, B., Yang, J., Yan, D., … Li, J. (2020). Thermal cycling stability of novel hexagonal boron nitride (h-BN)/glass compressive seals for planar intermediate temperature solid oxide fuel cells. Journal of Alloys and Compounds, 155620. doi:10.1016/j.jallcom.2020.155620 6 G I K I N S T I T U T E | F M S E
  • 12. # 1 Initially five samples of powders were mixed into different ratios. # 2 First two samples were the reference samples which comprised only of NiO,3YSZ,8YSZ and carbon black. # 3 In the remaining 3 samples different percentages of BN were added into the above-mentioned powders i.e., 0.5 %,1% and 1.5%. # 4 These powders were ball milled for 24 hours at 150 RPM. # 5 After Ball milling the samples were sieved and put in furnace for 6 hours to obtain powders.
  • 13. Nickel Oxide Yttrium Stabilized Zirconia Boron Nitride Carbon Black Material Nickel Oxide (40) 8-Yttrium Stabilize d Zirconia (40) 3-Yttrium Stabilize d Zirconia (40) Boron Nitride Carbon Black (10%) NiO:8YSZ (No BN) 9 gm 6 gm 0 gm 0 gm 1.5 gm NiO:3YSZ (No BN) 9 gm 0 gm 6 gm 0 gm 1.5 gm NiO:3YSZ (0.5% BN) 9 gm 0 gm 6 gm 0.075 gm 1.5 gm NiO:3YSZ (1% BN) 9 gm 0 gm 6 gm 0.150 gm 1.5 gm NiO:3YSZ (1.5% BN) 9 gm 0 gm 6 gm 0.225 gm 1.5 gm
  • 14. The powders were put in Die assembly under load of 1200 psi. The pellets were 5mm in thickness,35 mm L and 10mm W Firstly, the powders for pellets were obtained by baking it in oven for 12 hours under temperature of 80 C. Three-point bend test will be performed on each of the pellet samples.
  • 15. SA2-4-17TP BOX Type furnace was used for Sintering with Maximum operating Temp of 1700° C The initial stage of the cycle was holding the samples at 1100° C for 2 hours The final stage of the cycle was holding the samples at 1400° C for 5 hours The Heating and cooling Rate was set at 5° C/min
  • 16. For pelletizing we had to make a die assembly. The assembly consists of three components i.e., Upper lid, Cylinder and Lower lid. The die was made through CNC machining. After CNC machining the inner and outer surfaces were polished. Upper Lid Lower Lid Centre Cylinder
  • 18. 1. Angewandten, F. Der et al. (2006) ‘(12) United States Patent’, 2(12). 2. Cahill, J. T. et al. (2020) ‘Transformation of boron nitride from cubic to hexagonal under 1-atm helium’, Diamond and Related Materials, 109, p. 108078. doi: https://doi.org/10.1016/j.diamond.2020.108078. 3. Li, R. et al. (2020) ‘Thermal cycling stability of novel hexagonal boron nitride (h-BN)/glass compressive seals for planar intermediate temperature solid oxide fuel cells’, Journal of Alloys and Compounds. Elsevier B.V., 843, p. 155620. doi:10.1016/j.jallcom.2020.155620. Li, Y. et al. (2018) ‘Synthesis and characterization of boron nitride powder’, AIP Conference Proceedings, 1971. doi: 10.1063/1.5041102. 4. Menzler, N. H. (2003) ‘Densification of SOFC Yttria-Stabilized Zirconia Electrolytes Through Addition of Sintering Additives’, ECS Proceedings Volumes, 2003–07(1), pp. 238–245. doi:10.1149/200307.0238pv. 5. Solozhenko, V. L., Bushlya, V. and Zhou, J. (2019) ‘Mechanical properties of ultra-hard nanocrystalline cubic boron nitride’, arXiv, 85(3), pp. 1– 13. 6. Brown's, D., 2000. [Online] Available at: http://www.docbrown.info/page03/nanochem06.htm 7. Mark P.D'Evelyn, K. Z., 1998. Elastic properties of polycrystalline cubic boron nitride and diamond by dynamic resonance measurements. Diamond and Related Materials. 8. Sasikumar Rathinasabapathy, M. S. a. M. A., 2018. Significance of Boron Nitride in Composites and Its Applications. s.l.:s.n.
  • 19. Qasim Yar Muhammad • u2017375@giki.edu.pk • qasimyar99@gmail.com • BSc Material Engineering • GIK Institute Muhammad Usama Hakeem • u2017334@giki.edu.pk • hakeemusama007@gmail.com • BSc Material Engineering • GIK Institute Muhammad Nawaz Khan • u2017301@giki.edu.pk • khanmuhammad39@gmail.com • BSc Material Engineering • GIK Institute