IL Jin Electronics (I) Pvt. Ltd., established in 2001, is a leading PCB manufacturer in India with a manufacturing facility covering 11,000 m² and a product range including various PCB assemblies. The company focuses on quality through established policies and practices, aiming for continuous improvement and customer satisfaction. With a commitment to innovation and a dedicated team of 277 employees, IL Jin aims to enhance productivity and reduce complaints while maintaining high standards in production processes.

1. IL JIN Electronics (I) Pvt. Ltd.
Plot No. 27 - 28, Ecotech 3
Ext -2 , Udyog Kendra
Greater Noida , UP , India
201306
Company Profile :

2. Toward the Top Thinking , Mind , Action
Contents :
 Management ObjectivesManagement Objectives
 Company VisionCompany Vision
 Present StatusPresent Status
 BusinessBusiness
 OrganizationOrganization
 ProductsProducts
 D & Y LayoutD & Y Layout
 D & Y U V Coating ProcessD & Y U V Coating Process
 Molding SetupMolding Setup
 ProcessProcess
 Prod. CapacityProd. Capacity
 Plant EquipmentsPlant Equipments
 Quality PolicyQuality Policy
 Quality ProcessQuality Process
 CustomersCustomers

3. Toward the Top Thinking , Mind , Action
Management Objectives :
CREATIVENESS
CHALLENGES
THINK 5S, 3R AS A LIFE
TEAM
WORK
ACHIEVEMENTS

4. OrganizationOrganization
Small but StrongSmall but Strong
ProductProduct
High Quality ,High UPPHHigh Quality ,High UPPH
EmployeeEmployee
Dedicated TeamDedicated Team
CustomerCustomer
Company to DealCompany to Deal
No.1 PCB
Manufacturer
Company
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IL JIN Vision:

5.  Company Name : IL JIN Electronics ( I ) Pvt. Ltd
 Incorporation Year : 2001, 10th Sep
 Total Area : 11000 m2
 Build up Area : 100000 ft2
 Capital Investment : Rs 56.5Cr ($12.5 Million )
 Business ( Last Year) : Rs 168 Cr ( $30Million )
 Employees Strength : 277
 Products : 1. AC / WMC PCB ASSY
2. REF / MWO PCB ASSY
3. FINAL ASSY etc.
4. AUTOMOBILE PCB
5. INVERTOR PCB
 Overseas Projects : Korea (Since 1978)
 India project : Pune ( Since 2010)
Present Status

6.  Large Manufacturing Facility Base with:
04 Auto Insertion Lines
04 SMT Lines
05 Manual Insertion Lines
03 Assembly Lines
Fast & Flexible Production Systems for High Productivity
 Highly Professional Components Sourcing Team
With Expertise in Imports from Korea, China , Malaysia
& Thailand etc.
 Using Quality Analysis Tools as per Six Sigma and
7 QC Tools. .
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Core Competitiveness

7. Toward the Top Thinking , Mind , Action
Certifications & Awards
ISO/TS 16949 : 2009ISO/TS 16949 : 2009
ISO 9001-2008ISO 9001-2008
Certificate From URSCertificate From URS
Sustain Q-GradeSustain Q-Grade
Award By LGAward By LG
Best fool proofing innovationBest fool proofing innovation
Award By LGAward By LG
Best “Q” System SuppliersBest “Q” System Suppliers
Award By LGAward By LG
Level – 4 Achievement in WMCLevel – 4 Achievement in WMC
Award By LGAward By LG
Best Improvement S-Q Gate “H-1”Best Improvement S-Q Gate “H-1”
Award By LGAward By LG

8.  CHECK SHEETS.
 HISTOGRAM .
 5 WHY ANALYSIS.
 3 D COUNTER MEASURES.
 FOOL PROOFING INNOVATION.
 4 M , 5S , 3R .
 6 SIGMA METHORDALOGY
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Quality Tools Production Tools
 LINE BALANCING (ECRS)
 FAST & FLEXIBLE PRODUCTION
SYSTEM
 PRODUCTION EFFICIENCY
 HOURLY PRODUCTION REVIEW
 DIGITAL MANUFACTURING SYSTEM
Tools Used

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ustomers / Vendors Detail
PILKOR ELEC.
CUSTOMERS :-
VENDORS :-

10. Sales Trend
500
52
2002 2003 2005 20062004
(3.4)
(5.6)
1000
1500
2000
Qty; K / ($.- Million )
360
1193
1164
663
(7.4)
(9.4) (8.4)
2007
(10.5)
1470
2100
(20)
2008 2009
2500
(27)
2740
(31.6)
3300
2010
3000
2011
(22.2)
2450
2012
(29.7)
2610

11. Director
Prod
(AI,SMT)
Kishore
(Manager)
QA
Gaurav
(Manager)
Prod
Lokesh
(Dy. Mgr)
PM
Pramod
(Sr.Engr.)
Material
Sunil
(Dy.Mgr.)
HRD
JB Yadav
(Manager)
Planning
Dev
(Asst Mgr.)
RM Store
Somveer
(Asst.Mgr.)
S.Y.Cha
M. D
H.C.Sim
 FSE
 FSE 05
 Office Worker 35
 Worker Company 59
Contractor 89
ITI 37
 Total 225
GM (Operation)
Avneet Singh
G.H.Lee
GM
Material
T.Y.Lim
Sr GM
QA &R&D
M.J.Won
Manager
Material
Company Profile
Department Manager Staff
QA 1 7
HRD 1 3
Prod (AI &
SMT)
1 8
Material 1 5
RM Store 1 2
Prod (MI) 1 5
PM 1 2
PPC 1 3
Total 8 35

12. WAC Main PCBWAC Main PCB WAC CTL AssemblyWAC CTL Assembly
SAC Main PCBSAC Main PCB
WMC Front Loading
PCB
WMC Front Loading
PCB
SAC CTL AssemblySAC CTL Assembly
CTV ChassisCTV Chassis Washing PCBWashing PCB SAC ODU CTL
Assembly
SAC ODU CTL
Assembly
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Home Appliances
SAC Display PCBSAC Display PCB

13. Toward the Top Thinking , Mind , Action
Automobile
Power Window PCBPower Window PCB Power Control PCBPower Control PCB Power Window LHSPower Window LHS
Controller PCBController PCB Power Window RHSPower Window RHS Power WindowPower Window
Audio Remote PCBAudio Remote PCB Display PCB for Dash-
Board
Display PCB for Dash-
Board
Remote PCBRemote PCB

14. ComponentsComponentsBulky MaterialBulky MaterialSemiconductor DevicesSemiconductor Devices
torage - Process / SMT
SMTSMT
Line 1 & 2Line 1 & 2 Line 3Line 3 Component RackComponent Rack
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15. 1515 Toward the TopToward the Top
Thinking Mind ActionThinking Mind Action
IC 프로그램
HDP 2C Glue
Dispenser
Paste Printer
- SJIT
SM-481
AOI MirtecHDP 3 Glue
Dispenser
SRF 70i Series
IC Multi Placer
SM-321
MSH 3 High Speed
Chip Mounter
HDPG 1
Glue Dispenser
SM-471Magazine
Loader
Magazine
Loader
Magazine
Loader
Line-1
Magazine
Un-Loader
Magazine
Un-Loader
Magazine
Un-Loader
메탈마스크 세척기
Out-PutIn-Put
SMT FG
trolley
Re-Flow
Re-Flow Tamura
IC Multi Placer
SM-321
MSH 3 High Speed
Chip Mounter
Line-2 Out-PutIn-Put
Line-3 Out-PutIn-Put
T Line Layout
Storage - Process / SMTToward the Top Thinking , Mind , Action

16. OQC AreaOQC AreaLine 2 & 3Line 2 & 3Line 1Line 1
Manual Insertion - ProcessManual Insertion - Process
Line 1Line 1 Line 2Line 2 Line 3Line 3
Manual InsertionManual Insertion
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17. FCT (GENERAL)FCT (GENERAL)FCT LEVER JIG (AC)FCT LEVER JIG (AC)
FCT (MWO)FCT (MWO) MWO CYLINDER JIGMWO CYLINDER JIG
ICT(GENERAL)ICT(GENERAL)
HV TESTING JIGHV TESTING JIG
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Testing Facility

18. Line 2Line 2PU DispancerPU DispancerLine1Line1
PCB Coating LinePCB Coating Line
Window Ctl.LineWindow Ctl.Line Split Ctl. lineSplit Ctl. line CAC lineCAC line
ontrol Box. Ass’yontrol Box. Ass’y
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Assembly Process

19. Quality Assurance -
Process
In-Circuit TestingIn-Circuit TestingAOI MachineAOI MachineIncoming Quality
Control
Incoming Quality
Control
Outgoing Quality
Control
Outgoing Quality
Control
Function Circuit TestingFunction Circuit TestingFunction Circuit TestingFunction Circuit Testing
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20. ResultBreak Through IdeaIssue
o Full Load testing jig not fix and keep
at side of conveyor.
oTesting OFF line.
o High motion loss.
o Cyclic time  180 Sec
o All WMC load jig fix in conveyor.
n Line Full Load Testing W/M-Front Loading
Testing at Load
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21. Toward the Top Thinking , Mind , Action
YOUT

22. Toward the Top Thinking , Mind , Action
UV Coating Process
POWDER COATING
CONVEYOR
POWDER COATING
CONVEYOR
BASE COAT SPRAY
CONVEYOR
BASE COAT SPRAY
CONVEYOR
CLEAN COAT SPRAY
CONVEYOR
CLEAN COAT SPRAY
CONVEYOR
EVAPORATION
MACHINE
EVAPORATION
MACHINE
COVER PRINTING
MACHINE
COVER PRINTING
MACHINE
MATERIAL STORAGE
AREA
MATERIAL STORAGE
AREA

23. ProductionProduction
CapacityCapacity
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REMARKS : Space Availability of 30% for additional Capacity available
AC WMC MWO Others Total
QTY(K) 405 314 280 497 1496
Loading 31% 45% 21% 38% 45%
QTY(K) 405 314 280 497 1496
Loading 39% 45% 31% 44% 53%
QTY(K) 405 314 280 497 1496
Loading 25% 19% 17% 30% 30%
AI
SMT
ASM
Item

24. ILJIN ELECTRONICS (I) PVT. LTD. COMMITS TO PROVIDE
TOTAL QUALITY IN ALL THE PRODUCTS THROUGH
PERSONAL INVOLVEMENT OF EACH AND EVERY
EMPLOYEE OF
THE ORGANIZATION TO ACHIVE 100%
CUSTOMER SATISFACTION.
Dated: 23rd
JUNE 2009
Managing Director
QUALITY POLICY
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Policy :

25.  TO INCREASE SALES VOLUME BY AT LEAST 5% EVERY QUARTER (MKTG.)
 TO REDUCE NO. OF CUSTOMER COMPLAINTS BY AT LEAST 5% EVERY QUARTER (MKTG)
 TO INCREASE VOLUME OF PRODUCTION / SERVICING BY AT LEAST 5% EVERY
QUARTER.
 TO REDUCE PRODUCT / SERVICE NON CONFORMITIES BY AT LEAST 5% EVERY
QUARTER (QC).
 TO REDUCE NO. OF BREAKDOWNS /ACCIDENT BY AT LEAST 5% EVERY QUARTER .
 TO INCREASE THE LEVEL OF SATISFACTION OF EXISTING CUSTMER EVERY
QUARTER ( MKTG).
 TO IMPROVE TIMELY DELIVERY OF THE PRODUCTS / SERVICES BY AT LEAST 5% EVERY
QUARTER (MKTG).
Dated: 23rd
JUNE 2009 Managing Director
OUR OBJECTIVES
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Policy :

26. FAST INNOVATIONFAST INNOVATION
FAST GROWTHFAST GROWTH
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IL JIN YOURSELF
Contact Point :
Name - Avneet Singh
PH – 91-9560655003
E Mail : avneet@iljin.co.in