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A Brief history of Man and Machine:
Circular external fixator, Road Travelled
so far
Dr. Vikram Khanna
Aakash Hospital, Dwarka
Sparsh Hospital, Dwarka, Gurugram
Prof. Gavriel Abramovitch Ilizarov
The Man
• Considered the 'father' of circular external fixators
• Soviet Surgeon who was born in Poland in 1921
• Grew up in modern day Azerbaijan
• Medical School in Crimea
• Rural Hospital, Kurgan, as a General Medical
Officer - Surgeon in 1950
• Treated war wounded with Fixator systems built
locally
• Ultimately, an independent Institute for research
and practice of Restorative Orthopedics –
Transosseous Osteosynthesis
Prof. Gavriel Abramovitch Ilizarov
• The legend about bicycle spokes is not true.
• He organized a workshop for the development of medical
instruments in 1946 for the purpose of treatment of the
war‐injured invalids that returned from the front.
• Through this workshop, he began working on the earliest
prototypes of what would become known as an Ilizarov circular
external fixator.
• The index distraction osteogenesis case was a lengthening of an
amputation stump.
• Ilizarov was on vacation during part of the treatment and the
patient continued to distract the bone segments.
• Ilizarov returned to notice that distraction osteogenesis developed
between the bone ends.
• Distraction osteogenesis was recognized in the world literature as
early as 1904 by Codivilla and later by his disciple Putti in 1921.
• Ilizarov defined the optimal rate and rhythm of distraction, the
need for preservation of blood supply at the osteotomy site, and
the various other parameters important to distraction
osteogenesis.
• Due to the versatility of his apparatus, he developed many new
applications including physeal distraction, bone transport,
distraction of nonunions, bone widening, contracture corrections,
and foot and hand distractions.
Evolution of Circular External
Ilizarov Fixator
Types of external fixators
Linear Fixator
Circular Fixator
Hybrid Fixator
• 1853 : Malgaigne
• Devices with pins: half or full
• 1893 : Keetley
• 1897 : Parkhill
• 1910s : Lambotte, Humphrey
• 1930s : Bosworth, Anderson
• 1940s : Hoffmann
External Fixation : General
• 1932 : Dickson & Diveley - tensioned wires, arches & threaded
rods
• 1934 : Bosworth - 4 wires on arches
• Bittner - pins, metal rings & hinged distractors
External Fixation : Tensioned wires
• 1938 : Petrovsky - used it for limb lengthening
• 1939 : Haynes - screw device for repositioning
• 1946 : Grafensteiner - with POP
• 1951 : Wustmann, King
• 1950s : Kemkes : parallel bows
External Fixation : Tensioned wires
• Early 1950s
• Crossed wires in a ring + Combinations of various connecting
apparatus = Multi-use, universal design
• Wire fixation devices
• Buckle wire fixation bolt
• Wires
• Wires with a twist Olives
Ilizarov Fixator
• Rings
• Bulky rings with fewer holes - rings with more holes
• Tensioner
• Original wire turning technique - Mechanical tensioner -
Dynamometric tensioner
• Italian Contribution
• Arches for proximal femoral fixation
• Dynamometric tensionometer
Ilizarov Fixator
• Schanz pins : Italians
• Graduated telescoping rod - ASAMI, Italy
• Stuart Green ~ Titanium pins
• Rancho cubes - Rancho Los Amigos Medical Center
• Four sided nut - Richards
• Nylon nut - Smith & Nephew
Various devices
Ilizarov Fixator
• Similar Fixators
• Sequoia Circular External fixator
• Spinelli - Montecelli Circular External fixator
• Orthofix fixator with threaded rods
Ilizarov Fixator
• Pure Ilizarov
• All wire frames, exactly as taught 15 years ago
• Hybrid Ilizarov
• Wires and Schanz pins, practiced even in Russia today
• Newer Fixators – Unilateral Rail systems
• Newer Fixators – Hexapod frames like DEFTFIX,
SUV frame
Evolution - Apparatus
• Studies suggest that steel, titanium aluminium and carbon
composites are the preferred materials.
• Kalova et al. proposed the use of carbon fibre reinforced epoxy
resin based polymer composite
• Lobst identified braided carbon fibre
• Carbon fibre rings are light weight and radiolucent.
Rings
Evolution of material used in Ilizarov
• Commonly used pin materials are stainless steel and the titanium
alloy Ti-6Al-4 V
• HA coated pins have also been used in osteoporotic bones
Pins
• While earlier designs of EFs have used steel and titanium clamps,
recent versions have considered composite materials of lower
weight.
• The metallic alloys which were considered were AISI316L,
Ti6Al4V, Aluminium 7175 and Magnesium AZ80A-T5, whereas
high-density polyethylene, Polyethylene terephthalate, Polyether
ether ketone and Polycarbonate.
Clamps
• Stainless steel has been the most frequently used material for the
connecting rod.
• Studies provide evidence for the feasibility of carbon fibre
composites as the material of choice for the connecting rod.
Connecting rods
• Schanz Pin Design
• Bone pin interface
• Automated distraction
Fixator Improvements
Courtesy
CLLR Mumbai
• Schanz Pin Design
 Diameter
 Tapered Thread
Fixator Improvements
Courtesy
CLLR Mumbai
• Bone Pin Interface
HA Coating
Silver Ion coating
Silver Sleeves
Fixator Improvements
Courtesy
CLLR Mumbai
• Automated Distraction
Pain
Convenience
Better healing?
Fixator Improvements
Courtesy
CLLR Mumbai
Concept Improvements
Courtesy
CLLR Mumbai
Ilizarov Hexapod
Fixator
Hexapod Mechanism (Parallel Robot)
Courtesy
CLLR Mumbai
Why 6 Elements ?
Hexapod mechanism
Kinematics
6 degrees-of-freedom in 3-D space
(translations along 3 axes, rotation
with respect ot 3 axes)
6 adjustable distractors (6 lengths)
unique
mathematical
relationship
Courtesy
CLLR Mumbai
• Ilizarov Principles &
different fixators
Unilateral Fixators
Concept Improvements
Courtesy
CLLR Mumbai
• Perthes
• Arthrodiatasis
Concept Improvements
Courtesy
CLLR Mumbai
• Non Union
• Lengthening
• Deformity Correction
• Not esoteric - If you perform Orthopedic Surgery, you need to
know this system
(‘Standard’ Indications)
Ilizarov 1990s
Courtesy
CLLR Mumbai
Lengthening Deformity Correction
Courtesy
CLLR Mumbai
Non Union with Deformity
Courtesy
CLLR Mumbai
• Hybrid Uses
• Arthritis
• Vascular Conditions
Expanded Indications
• We have come a long way from simple Ilizarov fixators to
hexapod
• The future is now
• Integration of AI may be the way forward
Take home message
Thank you

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Ilizarov history.pptx

  • 1. A Brief history of Man and Machine: Circular external fixator, Road Travelled so far Dr. Vikram Khanna Aakash Hospital, Dwarka Sparsh Hospital, Dwarka, Gurugram
  • 2.
  • 3. Prof. Gavriel Abramovitch Ilizarov The Man
  • 4. • Considered the 'father' of circular external fixators • Soviet Surgeon who was born in Poland in 1921 • Grew up in modern day Azerbaijan • Medical School in Crimea • Rural Hospital, Kurgan, as a General Medical Officer - Surgeon in 1950 • Treated war wounded with Fixator systems built locally • Ultimately, an independent Institute for research and practice of Restorative Orthopedics – Transosseous Osteosynthesis Prof. Gavriel Abramovitch Ilizarov
  • 5. • The legend about bicycle spokes is not true. • He organized a workshop for the development of medical instruments in 1946 for the purpose of treatment of the war‐injured invalids that returned from the front. • Through this workshop, he began working on the earliest prototypes of what would become known as an Ilizarov circular external fixator.
  • 6.
  • 7. • The index distraction osteogenesis case was a lengthening of an amputation stump. • Ilizarov was on vacation during part of the treatment and the patient continued to distract the bone segments. • Ilizarov returned to notice that distraction osteogenesis developed between the bone ends. • Distraction osteogenesis was recognized in the world literature as early as 1904 by Codivilla and later by his disciple Putti in 1921.
  • 8. • Ilizarov defined the optimal rate and rhythm of distraction, the need for preservation of blood supply at the osteotomy site, and the various other parameters important to distraction osteogenesis. • Due to the versatility of his apparatus, he developed many new applications including physeal distraction, bone transport, distraction of nonunions, bone widening, contracture corrections, and foot and hand distractions.
  • 9. Evolution of Circular External Ilizarov Fixator
  • 10. Types of external fixators
  • 12. • 1853 : Malgaigne • Devices with pins: half or full • 1893 : Keetley • 1897 : Parkhill • 1910s : Lambotte, Humphrey • 1930s : Bosworth, Anderson • 1940s : Hoffmann External Fixation : General
  • 13. • 1932 : Dickson & Diveley - tensioned wires, arches & threaded rods • 1934 : Bosworth - 4 wires on arches • Bittner - pins, metal rings & hinged distractors External Fixation : Tensioned wires
  • 14. • 1938 : Petrovsky - used it for limb lengthening • 1939 : Haynes - screw device for repositioning • 1946 : Grafensteiner - with POP • 1951 : Wustmann, King • 1950s : Kemkes : parallel bows External Fixation : Tensioned wires
  • 15. • Early 1950s • Crossed wires in a ring + Combinations of various connecting apparatus = Multi-use, universal design • Wire fixation devices • Buckle wire fixation bolt • Wires • Wires with a twist Olives Ilizarov Fixator
  • 16. • Rings • Bulky rings with fewer holes - rings with more holes • Tensioner • Original wire turning technique - Mechanical tensioner - Dynamometric tensioner • Italian Contribution • Arches for proximal femoral fixation • Dynamometric tensionometer Ilizarov Fixator
  • 17. • Schanz pins : Italians • Graduated telescoping rod - ASAMI, Italy • Stuart Green ~ Titanium pins • Rancho cubes - Rancho Los Amigos Medical Center • Four sided nut - Richards • Nylon nut - Smith & Nephew Various devices Ilizarov Fixator
  • 18. • Similar Fixators • Sequoia Circular External fixator • Spinelli - Montecelli Circular External fixator • Orthofix fixator with threaded rods Ilizarov Fixator
  • 19. • Pure Ilizarov • All wire frames, exactly as taught 15 years ago • Hybrid Ilizarov • Wires and Schanz pins, practiced even in Russia today • Newer Fixators – Unilateral Rail systems • Newer Fixators – Hexapod frames like DEFTFIX, SUV frame Evolution - Apparatus
  • 20. • Studies suggest that steel, titanium aluminium and carbon composites are the preferred materials. • Kalova et al. proposed the use of carbon fibre reinforced epoxy resin based polymer composite • Lobst identified braided carbon fibre • Carbon fibre rings are light weight and radiolucent. Rings Evolution of material used in Ilizarov
  • 21. • Commonly used pin materials are stainless steel and the titanium alloy Ti-6Al-4 V • HA coated pins have also been used in osteoporotic bones Pins
  • 22. • While earlier designs of EFs have used steel and titanium clamps, recent versions have considered composite materials of lower weight. • The metallic alloys which were considered were AISI316L, Ti6Al4V, Aluminium 7175 and Magnesium AZ80A-T5, whereas high-density polyethylene, Polyethylene terephthalate, Polyether ether ketone and Polycarbonate. Clamps
  • 23. • Stainless steel has been the most frequently used material for the connecting rod. • Studies provide evidence for the feasibility of carbon fibre composites as the material of choice for the connecting rod. Connecting rods
  • 24. • Schanz Pin Design • Bone pin interface • Automated distraction Fixator Improvements Courtesy CLLR Mumbai
  • 25. • Schanz Pin Design  Diameter  Tapered Thread Fixator Improvements Courtesy CLLR Mumbai
  • 26. • Bone Pin Interface HA Coating Silver Ion coating Silver Sleeves Fixator Improvements Courtesy CLLR Mumbai
  • 27. • Automated Distraction Pain Convenience Better healing? Fixator Improvements Courtesy CLLR Mumbai
  • 29. Ilizarov Hexapod Fixator Hexapod Mechanism (Parallel Robot) Courtesy CLLR Mumbai
  • 30. Why 6 Elements ? Hexapod mechanism Kinematics 6 degrees-of-freedom in 3-D space (translations along 3 axes, rotation with respect ot 3 axes) 6 adjustable distractors (6 lengths) unique mathematical relationship Courtesy CLLR Mumbai
  • 31. • Ilizarov Principles & different fixators Unilateral Fixators Concept Improvements Courtesy CLLR Mumbai
  • 32. • Perthes • Arthrodiatasis Concept Improvements Courtesy CLLR Mumbai
  • 33. • Non Union • Lengthening • Deformity Correction • Not esoteric - If you perform Orthopedic Surgery, you need to know this system (‘Standard’ Indications) Ilizarov 1990s Courtesy CLLR Mumbai
  • 35. Non Union with Deformity Courtesy CLLR Mumbai
  • 36. • Hybrid Uses • Arthritis • Vascular Conditions Expanded Indications
  • 37. • We have come a long way from simple Ilizarov fixators to hexapod • The future is now • Integration of AI may be the way forward Take home message