This document discusses connecting industry in real-time from the edge to the cloud. It presents examples of integrating sensors, machines, gateways, analytics and cloud systems using a hybrid IoT event mesh to support different speed scenarios from closed-loop control to cloud and HQ integration. Challenges around integrating systems locally, across factories and multiple clouds in real-time are addressed. The document provides examples of quality management integration with SAP QM and a connected race-track demo combining real-time control, analytics and crash detection. A combined strategy for digital twins using simulation and data-driven approaches is also presented.

1. High-Velocity, Real-time Connected Industry
- from Edge to Cloud -
Ricardo Gomez-Ulmke, VP IoT, Solace
Álvaro Pérez Bello, IoT Product Manager, Altair

2. High-Velocity, Real-time Connected Industry
2
© Solace
Proprietary & Confidential
Sensors
Actuators
Connected
Machines
Industrial
Gateways
Sensor&Actuator
Interfaces
Real-time &
Embedded
Edge Analytics
Algorithms & Neural
Networks
Local IT
Manufacturing
Quality
Management
Dashboards
Cloud Systems
Digital Twins
Workforce
Management
Dashboards

3. High-Velocity, Real-time Connected Industry
3
© Solace
Proprietary & Confidential
Management Agents Device Management Gateway Management
Model Development &
Training

4. Support for Different Speed Scenarios
4
© Solace
Proprietary & Confidential
Closed-Loop,
Real-Time
Control
Local
Integration
Cloud & HQ
Integration

5. This is an integration challenge
5
© Solace
Proprietary & Confidential
Management Agents Device Management Gateway Management
Model Development &
Training
How do I integrate all of this?
Local, across factories, multiple clouds?
Real-time @ low- & internet-latency?

6. Hybrid IoT Event Mesh
6
© Solace
Proprietary & Confidential
Hybrid IoT Event Mesh

7. Hybrid IoT Event Mesh
The Technology Map – Best-of-Breed Eco-System
Management Agents Device Management Gateway Management
Model Development &
Training

8. Example Scenario
8
© Solace
Proprietary & Confidential
”start production
of widget A”
1
“load widget A
models” 2
Closed-Loop,
Real-Time
Control
3
“issues, alarms”
“raw data”
4

9. Quality Management with SAP QM
9
© Solace
Proprietary & Confidential
Real-Time
Analytics
Quality
Issue
Detection
potential
quality issue:
- widget 234
- machine
24A
- hall 4
Quality Issue Management
QM Event
production
John

10. The Connected Race-Track
10
© Solace
Proprietary & Confidential

11. Closed-Loop, Real-Time Control with Embedded Analytics
11
© Solace
Proprietary & Confidential
Track
Control Unit
Bosch
XDK110
gyro X,Y,Z
position,
throttle level,
start/stop
Real-Time
Analytics
Model
mgr.
Model
executio
n
Calculate:
- on-straight
- in-bend
Predict:
- crash likely
Outcome:
- throttle up/down
throttle
control

12. Crash Detection & Prediction
12
© Solace
Proprietary & Confidential
Scale and
condition
data
Crash
detection
Crash risk
index
Crash Alert
Crash Risk Alert
Telchemy Embiot
∫LK
Comparison of Yaw value
with leaky integrated Yaw
yaw = gyroZ * gyro_scale
k = leakyint(yaw, 0.95) * yaw
d = if( k < -50, 100, 0 )
Higher frequency of d = 100 indicates
greater risk of crash
Real-Time Crash Risk Index

13. Welcome
Alvaro Perez Bello, Altair

14. A Combined Strategy for Digital Twins
14
© Solace
Proprietary & Confidential
Simulation driven Digital Twin
Data driven Digital Twin
01010100101010101010101010100101
01001010101010101010101001010100
101010101010101010100101010010101
101010101010100101010010101010101x
01010100101010101010101010100101
01001010101010101010101001010100
101010101010101010100101010010101
101010101010100101010010101010101x
Asset simulation Asset operationFull digital twin
Digita
l Twin

15. Visualization
(track use case)
Device modeling
(track use case)
ML
(track use case)
Data driven Digital Twin
Data
model
Data
origin
Data
model
Icon made by Becris from www.flaticon.com
Icons made by Eucalyp from

16. SmartWorks and KnowledgeWorks as a Digital Twin
Suite
16
© Solace
Proprietary & Confidential

17. The Race-Track Demo
17
© Solace
Proprietary & Confidential

18. Conclusions
• Complex technology environment
• Real time integration
• Best of breed solutions
18
© Solace
Proprietary & Confidential

19. Thank you!
Visit us at:
Solace booth #34
Ricardo Gomez-Ulmke, ricardo.gomez-ulmke@solace.com
Álvaro Pérez Bello, abello@altair.com