1. 1
Haytham Mohammed Ahmed Aly
Address: 5 Ebn Hawkal St.,Zezynia,Alexandria,Egypt.
Phone: (+203) 5833643
Mobile Phone: (+2) 01227426753
E-mail address: haysoum77@gmail.com
Summary of basic qualifications
Skilful at
Handling and samplingall types of water,gas, oil andEnvironmental samples.
Methodsof gas analysisin Ethylene plantfromthe feedgastothe final product(Ethylene).
LPG analysisof chemical contentsorphysical propertiesas( Cu Corrosion,Volatility,VaporPressure andMoisture
content) makingitsanalytical certificate.
Methodsof lube oil as (Flash,Density,andViscosity).
Methodsof Condensate as(Composition,H2S,Mercaptans,RVP,and Sulpher).
Methodsof Naphtha as (DHA,RVP,andDensity)
Methodsof steamanalysis as ( Phosphates,Iron,Silica,TOC,pHand Conductivity)
Methodsof Boilerwater analysisas ( Phosphates,Iron,Silica,Dissolvedoxygen,Oxygenscavenger,pHand
Conductivity)
Methodsof waste water analysis as ( Phenols,Cyanides,Total HeavyMetalsonICP,Fluorides,phosphatesand
sulfatesonIC,Oil andGrease on FTIR, Conductivity,pH,TSS,TDS, CODMn,CODCr and BOD5 ) that isbecause our
companyisobeyingthe EgyptianEnvironmental Law no.4 for 1994.
Methodsof water analysisin Utilityplantinall itsstepsfromthe raw waterto the productionof demineralized
water.
Analyzingthe waterstream of coolingsystem(Phosphates,Zinc,Iron,pH,Conductivity,Turbidity,P&M-Alkalinity,
Chlorides,SulfatesandTotal andCalciumHardness).
Reportingall of the analysisresultsthroughthe computerizedSIS(SIDPECInformationSystem)afterreviewingand
approval.
Making of the analysis certificatesof Ethane,Ethylene, Naphtha, LPGsamplestoELNGCo.,SEGAS Co. and
Gasco Co. respectivelyasthese companiesare buyingtheseproductsfromour plantand the analysis
certificatesare determiningthe price of the productaccordingto the concentrationof ingredients.
Calibratingof all kindof instrumentsinthe laboratoryandpreparingof all kindof reagentsandstandard
chemical solutions.
Havingenoughbackgroundfor Safety instructionand using PPE inside andoutside the laboratorythathelpsme to
worksafelywithmystaff.
2. 2
Work experience
SIDPEC (Sidi Kerir PetrochemicalsCo.) June 2000 - till now:
Sidi KerirPetrochemicalsCo.”SIDPECisan Egyptianjointstockcompanyestablishedon16th November1997 underthe
EgyptianInvestmentLaw. SIDPEC isa powerplantwhichispioneerinEthylene andPolyethylene production,actuallyitis
consideredtobe the firstintegral steptowardsthe future of Petrochemicals’IndustryinEGYPT.
Deputy manager in Ethylene, Utility and Environmental research department
July 2013 – present
Duties:
Supervise all activitiesrelatedtoresearchandqualitycontrol systemsinthe lab.
Lead anddirect4 shiftteams(10 chemistsand14 technicians).
Control andreviewof labanalysisresults onquarterbasistrendstooverview andanalyze factoryperformance
withoperationteam.
Attendthe meetingsof middle managementlevel tooutlinethe targetedachievementsof laboratoryfor
improvingthe qualitysystemof bothISO-17025 and ISO-9001
Trouble shootsolveratlabproblemsorequipments.
Supervise andparticipate intendersof chemicals, glassware,toolsandinstrumentsrequiredforlab.
Quality
Supervise the implementationof QualityControl Systemandmake sure thatall documents are applied.
Targeting and preparing for accreditation lab by UKASfor ICPS-7500 sequential plasmaspectrophotometerfor
three elements(Iron,Copper,Cadmium) and succeedtoaccomplishthistargetthroughthisperiodof time.
AuditedbyUKAS duringthe yearlycheck.
Establishaplan forperiodicQCchecksand delegate the shiftsupervisorstofollow andperform.
ReviewperiodiccheckresultsforQCdone byseveral shifts.
Establishatime-table forperiodicinternal auditandreviewthe resultsof nonconformityandthe corrective
actionstaken.
Establishmaintenanceplanandcalibrationplantoall equipmentsaccordingtoISO-17025 recommendations.
Establishvalidationprograms planforaccreditedtests.
Participate inproficiencytestsforseveral accreditedtests.
Reviewworkinstructionsandquality procedurestobe approvedbylabqualitymanager.
Senior lab chemist (Shift Supervisor) in Ethylene, Utility and Environmental Laboratory and
research department. July 2008 – June 2013
Duties:
Supervises all activities within the shift, lead and direct the shift team (2 chemists and 4 technician)
Communicate withthe customers(Operations,Mechanical andAnalyzerteam) togive complete supportwith
safe matter.
Increase the reputation of the lab by ensuring reporting correct results and perfect support to our
customers..
Attend the meeting for solving problems, test runs, shutdown,…etc with Ops and Analyzer team.
Authorize the testresultsandbe sure reportinginthe correct way and adjust the schedule of analysis as per
the request from Operations.
Trouble shoot solver to lab problems or equipments.
3. 3
Quality:
Following all the instructions complied with ISO 17025.
Participate as ISO-17025 team member in accreditation lab by UKAS on the following methods:
- LPG analysis by ASTMD2163
- Sulpher analysis in gas by ASTMD5504.
- pH (ASTMD1293)
- COD (ASTMD1252)
- Conductivity (ASTMD1125)
- Anion analysis by ion chromatography (ASTMD4327) for (Chloride, Phosphate, and Sulphate)
Ensure following the quality procedure within the shift/lab.
Audited by the UKAS during the yearly check.
Check periodically the methods by the sample/standard QC and ensure high quality analysis.
Doing internal audit and raise any non conformity if found.
Put preventive action and corrective action to any non conformity.
Write quality procedures, if required update existing due to Auditor or Lab quality manager review.
Follow the maintenance plan and the calibration plan to all equipments according to ISO-17025.
Always receive satisfactory results in the proficiency testing program.
Run the validation program to the methods according to the plan.
Safety:
Ensure following the safety precautions and standards within the shift/lab.
Ensure safety in sampling to all kind of samples.
File and read the MSDS for any new chemicals to ensure the best way of handling.
Do the risk assessments to the test methods and put all barriers required to ensure safe work place..
Do the monthly safety audit with the HSSE team.
Expert on analysis to the following methods:
Analysis to condensate samples for the following tests:
- Total Sulphur by ASTMD5453.
- H2S by ASTMD5623.
- RVP by ASTMD6378
- Mercaptans by titration method (UOP163)
- Water in condensate by ASTME1064 (Karl Fischer)
Analysis of NAPHTHA samples to:
- Composition: by Perkin Elmer Arnel 4050 DHA by ASTMD5134.
- RVP by ASTMD6378
- Density by ASTMD4052.
Analysis to Gas, C3, C4 and LPG samples for the following tests by using SHIMADZU gas chromatograph GC-
2010 (Plus) with Empower 3 Software:
- Composition by GPA 2286, ASTMD2597 and ASTMD2163.
- Sulphur analysis by ASTMD5504.
- Water in C3 by ASTMD2173 and in-house method for LPG
- Vapour pressure to LPG by ASTMD2598 (calculation)
- Physical tests to LPG: by ASTMD1838 for cu strip and ASTMD2158 for oil stain and residue.
4. 4
Analysis of DGA amine samples to:
- Foaming.
- Water content.
- Heat stable salt.
- Concentration by micro Kjeldal.
Analysis of mercury to inlet and outlet of the mercury removal bed by:
- Nippon instrument mercury analyzer SP-3D with 0.01ng as the lower detection limit.
- And JEROMMercury analyzer by Gold film plat techniques for high range
Analysis to:
- Cations and Anions Ion chromatography DIONEX 120 and 2500.
- Heavy metals by ICPS 7500 Sequential Plasma. SHIMADZU (ASTMD1976)
- UV-1650PC SHIMADZU.
- Oil and grease by Horiba FTIR 8300 SHIMADZU)
- Potentiometric titration KYOTO electronics. For caustic analysis and sulphur in waste water.
- TOC analysis by Total organic carbon analyzer with high sensitive NDIR detector SHIMADZU (ASTMD5310)
- pH, Conductivity, COD, and BOD 5 days.
Analysis of flue gas to SOx and NOx by TESTO analyzer.
Lab chemist in Ethylene, Utility and environmental Laboratory and research department.
June 2000- June 2008
Attend the commissioning and start-up of the plant.
Training to the technician on handling of samples.
Analyzingall type of samples(wateranalysis boiler water analysis, steam analysis, waste water analysis, lube oil
analysis, gas analysis, condensate and Naphtha analysis and LPG analysis by using standard test methods.
Preparingthe equipment'sfileswithtestmethods,manuals, work instructions, certificates, vendor's documents,
and calibration, maintenance and validation programs
Al Borg Laboratory for Medical Analysis August 1999 –August 2003
Seniorlabchemistinmicrobiologysection,capable of all bacteriological examinationsespeciallyinwater
culture and microscopicexamination.
Several experiences
Pre commissioning, commissioningandstartupof Ethylene andUtilityplants.
Financial experiences:Can performandparticipate inall typesof tendersfromthe beginningof choosingproducts
fromscientificcataloguesandpreparingof the purchasingordertothe technical andfinancial comparisons and
receivingthe requestedproductsaccordingtothe technical properties.
5. 5
Education, Training and Certificates
B. Sc. degree of science (Chemistry/ OceanographyDept.)1996-1999.
General Lab Work andInstruments Trainings:
Laboratory traininginseveral methodsof steam, coolingwater,wastewater,boilerwaterandgasanalysisat
Egyptian PetrochemicalsCo.at the time periodof pre-commissioning
From 9 Aug. to17Aug. 2000 Operationtrainingfor GasChromatograph GC-14B, Chromatopac C-R7A plus and
ICPS-7500.
From 11 to 16 June 2005 trainingon ICPS-7500 by Japanese technical vendorof (SHIMADZU) for"
maintenance,methodsandcalibratingbymercurylamp"inethylene lab
From 21 to 25 November2005 Trainingcourse in DX-2500 Ion chromatographinthe trainingcentre of
DIONEX far east (THAILAND) on the following items:
1. Silicadeterminationinveryhighpuritywaterinpptlimits
2. Total Heavymetalsdeterminationinveryhighpuritywaterppblimits.
3. Aminesdeterminationinsteamsamplesinppblimits.
4. AnionsandCationsdeterminationinveryhigh puritywaterppblimits.
5. Chromelonsoftware of DX-2500.
From 4 to 6 December2007 trainingcourse on "Modernapplicationof scanningelectronicmicroscopy" at
"Mubarak Cityfor ScientificResearch,Institute of AdvancedTechnologyandNew Materials".
ISO/IEC 17025 Training courses:
From 6-8 November2007 attendance andparticipatinginthe FirstArabConference on Calibrationand
Measurement.
From 13-17 July2008 trainingcourse on "CalculatingUncertaintyand Validation" atthe National Institute
for Standards(NIS).
From 14-18 February2010 trainingcourse on "Densityand glassware measurementsand calibration” at
the National Institute forStandards(NIS).
Managerial courses:
From 13-16 April 2014 trainingcourse on "LeanSix Sigma YellowBelt" byOil and Gas skills
trainingcentre.
From 11-13 august 2015 trainingcourse on "Middle ManagementSkills" byOil andGas Skills
trainingcentre.
From 23-25 august 2015 trainingcourse on "Team BuildingSkills” byOil andGas Skills
trainingcentre.
HSE TrainingCourses:
From 23-27 February2003 trainingcourse on "Awarenessand fundamentalsof safetyin lab and site" at
Sidpectrainingcentre andpracticallyinthe site.
From 13-17 March 2005 trainingcourse on "RiskAssessment" bythe Uhde PetrochemicalsTraining Centre.
Several courseson Firstaid at the Alexandriafirstaid centre.
6. 6
General Industrial courses:
From 20-22 January 2003 trainingcourse on "CathodicProtectionMethod" at the Facultyof Science of
AlexandriaUniversity.
From 20-23 February2005 trainingcourse on "Industrial pollution& waste treatment" by COMIBASSAL
trainingcentre.
From 27-30 March 2005 trainingcourse on "NewTrendsin industrial Wastewatertreatment" by University
of Alexandriaresearch centre (UNARC).
Financial Courses:
From 22-25 February2004 trainingcourse on "Finance for non-Financial managers" bythe American
universityin Cairo.
From 22-24 December2009 trainingcourse on "Total productivity Improvement& Cost Reduction) by
Gesco TrainingCentre.
Achievements
Participatinginthe qualitycontrol systems establishingand implementation of Ethylene Laboratory ( ISO9001, ISO
14001)
Prepare the Ethylene lab.to establishand getaccredited in ISO/IEC17025 (preparing of applications,notes,tests,
workinstructions,calculationsof Uncertainty and Validation.
Establishingand start up a microbiological sectioninthe company laboratory, startingfrom purchasingtoolsand
equipmentsthroughtender,preparing microbiological experiments,andtrainingstaff onsampling,handling,and
culturingsamples,alsotrainingthemonmicroscopicexamination,bacterialcount,andculturingmedia
preparations,referringtomypast experience atAl BorgLaboratory formedical analysis.
Operatingthe biological waste water treatment unit in our plantfor9 monthsto optimize itsconditionsthrough
the several stages,(feedbasin,coagulationbasin,DAF,Bioreactors,clarifiers,sandfilters,andfinal cleaneffluent).
Preparingthe training materialsand performtraining course forthe lab stuffof SEGASCo. on the followinganalysis
upontheirrequest:(CODCr,BOD5, Oil andGrease byFTIR method,Analysisof mercurybygoldfilmplatmethod
(JEROM),Total amine by Micro Kjheldal method,Total SulfurAnalyzer,ElementalAnalyzer(CHN) LECO,SOx and
NOx analyzer(TESTO))
7. 7
Competences & Skills
Soft Skills:
Communication,Presentation,businesscommunication,reporting,ProblemSolving,DecisionMaking,Customer
Services,Planning &ControllingProjects,FinancialFundamentalsforProduction&teambuildingand leadership
management.
Organizational skills:
- Abilitytocoordinate betweenPeople andbundlingof all resourcestowardachievingpredeterminedobjectives.
- Abilitytotake-care of all fine detailsduringworking-outandimplementationof anyactionplan.
- Abilitytoworkunderpressure withoutaffectingresultsaccuracy.
Social Skills:
- FlexibilitydemonstratedthroughLiving andworkingwithotherpeople,inmulticultural environments.
- Leadership.
Languages &Computerskills:
- Fluentinwrittenandspoken ArabicandEnglish.
- MicrosoftOffice (Word,Excel).
Personal data
Date of birth: 2/September/1977.
Nationality: Egyptian.
Military Status: Postponed.
Marital status: Married, with two children.
Last update October 2015
References will be furnished up on request